The subject matter disclosed herein relates generally to gas turbine engine frames for supporting bearings and shafts, and, more specifically, to stiffening structures, such as rails, associated with gas turbine engine frame casings.
Gas turbine engines may include one or more rotor shafts supported by bearings which, in turn, may be supported by generally annular engine frames. An engine frame may include a generally annular casing spaced radially outwardly from an annular hub, with a plurality of circumferentially spaced apart struts extending therebetween. The struts may be integrally formed with the casing and hub in a common casting, for example, or may be suitably mechanically attached thereto. In either case, the engine frame may be configured to have suitable structural rigidity for supporting the rotor shaft and to minimize deflections of the rotor shaft during operation.
Engine frames may be configured to transmit loads from the internal rotor bearing support, through the hub, across the engine flowpath, such as by generally equally spaced struts, to flanges disposed on the case. Because the bearing load may be transferred into the case at local points, e.g., the strut ends, the design of the case may be important to the overall frame stiffness. Bending may occur in relatively thin annular case sections due to these point loads, which may introduce unwanted flexibility in the engine frame.
Thermal effects may play a role in the design of gas turbine engine frames, particularly to hot section applications. For example, a severe thermal gradient may develop between the hot casing, which may be at least partially exposed to engine core air on its inner surface, and relatively cool stiffener rings, which may be exposed to under-cowl air during engine operation. These gradients may cause thermal stresses that may lead to cracking and may sometimes require active heating of the reinforcing rings to avoid such distress.
The problem: For gas turbine engine frames having low numbers of struts, it may be difficult to provide a substantially direct load path on the casing between the struts while maintaining a substantially circular casing.
The solution for the above-mentioned problem is provided by the present disclosure to include example embodiments, provided for illustrative teaching and not meant to be limiting.
An example gas turbine engine frame according to at least some aspects of the present disclosure may include a generally annular outer casing disposed substantially coaxially about a centerline axis, the outer casing including an outer surface facing radially outward away from the centerline axis and an inner surface facing radially inward toward the centerline axis; a hub disposed within the outer casing and spaced radially inward from the inner surface of the outer casing, the hub being arranged substantially coaxially about the centerline axis; a plurality of circumferentially spaced apart struts fixedly joined to the hub and the outer casing, individual struts extending generally radially outwardly from the hub to the outer casing; and/or a stiffening rail monolithically formed with the outer casing circumferentially between two of the struts (e.g., a pair of adjacent struts), the stiffening rail having a height radially outward beyond the outer surface of the outer casing generally approximate a first one of the struts and generally approximate a second one of the struts, and a depth radially inward beyond the inner surface of the outer casing between the first strut and the second strut.
An example gas turbine engine frame according to at least some aspects of the present disclosure may include a generally annular outer casing disposed substantially coaxially about a centerline axis, the outer casing including an outer surface facing radially outward away from the centerline axis and an inner surface facing radially inward toward the centerline axis; a hub disposed within the outer casing and spaced radially inward from the inner surface of the outer casing, the hub being arranged substantially coaxially about the centerline axis; a plurality of circumferentially spaced apart struts fixedly joined to the hub and the outer casing, individual struts extending generally radially outwardly from the hub to the outer casing; and/or a first stiffening rail and a second stiffening rail monolithically formed with the outer casing circumferentially between two of the struts (e.g., a pair of adjacent struts), the first stiffening rail and the second stiffening rail arranged substantially in parallel in a generally circumferential direction, each of the first stiffening rail and the second stiffening rail having a height radially outward beyond the outer surface of the outer casing generally approximate a first one of the struts and generally approximate a second one of the struts, and a depth radially inward beyond the inner surface of the outer casing between the first strut and the second strut. The depth of the first stiffening rail and the depth of the second stiffening rail may increase from minimums approximate the first strut and the second strut to maximums substantially midway between the first strut and the second strut. The height of the first stiffening rail and the height of the second stiffening rail decrease from maximums approximate the first strut and the second strut to minimums substantially midway between the first strut and the second strut.
An example gas turbine engine according to at least some aspects of the present disclosure may include a low-pressure compressor; a high-pressure compressor; a combustor; a high-pressure turbine arranged to drive the high-pressure compressor via a first shaft; and/or a low-pressure turbine arranged to drive the low-pressure compressor via a second shaft. The first shaft and/or the second shaft may be at least partially supported by a hub of a turbine frame. The turbine frame may include a generally annular outer casing disposed substantially coaxially with the hub. The outer casing may include an outer surface facing radially outward away from the hub and an inner surface facing radially inward toward the hub, the inner surfacing being spaced radially outward from the hub. The turbine frame may include a plurality of circumferentially spaced apart struts fixedly joined to the hub and the outer casing, individual struts extending generally radially outwardly from the hub to the outer casing, and a stiffening rail monolithically formed with the outer casing circumferentially between two of the struts (e.g., a pair of adjacent struts), the stiffening rail having a depth radially inward beyond the inner surface of the outer casing between the first strut and the second strut.
The subject matter for which patent claim coverage is sought is particularly pointed out and claimed herein. The subject matter and embodiments thereof, however, may be best understood by reference to the following description taken in conjunction with the accompanying drawing figures in which:
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
The present disclosure includes, inter alia, gas turbine engine frames for supporting bearings and shafts, and, more specifically, to stiffening structures, such as rails, associated with gas turbine engine frame casings.
The present disclosure contemplates that, in some circumstances, it may be advantageous to reduce the number of struts extending from a central hub to casing in a gas turbine engine frame. For example, reducing the number of struts from 12 to eight may reduce the weight of the engine frame. For low numbers of struts, however, it may be difficult to create a direct load path on the casing between struts while providing a substantially circular casing.
The present disclosure contemplates that stiffening structures, such as rails, disposed on the outside of a casing may be relatively easy to manufacture and may leave the interior of the casing uninterrupted. With the midpoint of a stiffening rail constrained to lie on the outside of a circular casing, however, the ends of the rail typically protrude above the casing. As the number of struts is reduced, arc length between the struts is increased, and the ends of the rails extend radially farther from the case. As the rails extend radially farther from the case, weight and thermal gradient concerns may arise.
Some example embodiments according to at least some aspects of the present disclosure may include gas turbine engine frames including generally thin annular casings stiffened by stiffening structures configured to carry predominantly tension stress and/or to experience low thermal stresses. Some example stiffening rails may protrude into the interior of the casing, which may bring the ends of the rails radially inward and closer to the struts. In addition, stiffening rails that protrude at least partially into the interior of the casing may develop smaller thermal gradients between the casing and the rail as compared to external stiffening rails, as more volume of the rails may be exposed to the core environment. This increased exposure may bring the rail temperatures closer to the temperature of the casing, which may reduce thermal stresses. In some example embodiments, stiffening rails may be passively exposed to temperatures within the casing. As described below, in some example embodiments, relatively warmer or cooler air may be actively directed onto at least some of the rails to reduce thermal stresses. Further still, stiffening rails that protrude at least partially into the interior of the casing may be able to maintain a substantially constant cross section as they traverse the case, which may allow more interior space for the placement of interfacing hardware on the casing between struts.
As described herein, struts extending generally radially outwardly from a hub may be substantially radially oriented (e.g., as shown in
Returning to
Strut 106 may be substantially hollow and/or may include a through channel 122 extending generally from a radially inner end 124 (which may be fixedly joined to hub 102) to a radially outer end 126 (which may be fixedly joined to casing 104). Through channel 122 may be configured to flow cooling airflow through strut 106 and/or to house one or more service lines 128 (e.g., oil lines, instrumentation lines, etc.). Strut 106 may receive one or more fairings 130 thereabout. Fairing 130 may be arranged to direct core flowpath gasses around strut 106. A boss 132 may be disposed approximate the intersection of radially outer end 126 of strut 106 and casing 104. Boss 132 may reduce localized stresses around strut 106 and/or may interface with stiffening rail 134 and/or stiffening rail 136 as described below.
In some example embodiments according to at least some aspects of the present disclosure, relatively warmer or cooler air may be actively directed onto stiffening rail 134 and/or stiffening rail 136. For example, relatively hot compressor bleed air drawn from low-pressure compressor 18 and/or high-pressure compressor 20 may be directed onto stiffening rail 134 and/or stiffening rail 136. In some example embodiments, compressor bleed air may be supplied to strut 106, and one or more openings 123 through strut 106 may direct the bleed air onto stiffening rail 134 and/or stiffening rail 136. Actively directing relatively warmer air (e.g., compressor bleed air) onto stiffening rail 134 and/or stiffening rail 136 may increase the temperature of stiffening rail 134 and/or stiffening rail 136, which may reduce thermal stresses.
In some example embodiments, struts 106, 108, 110, 112, 114, 116, 118, 120 may be substantially similar. Accordingly, the present disclosure describes the struts with reference to strut 106 and, unless otherwise indicated, struts 108, 110, 112, 114, 116, 118, 120 should be assumed to be substantially similar.
In some example embodiments according to at least some aspects of the present disclosure, boss 132 (and other similar bosses) may comprise a thickened portion of outer casing 104 and/or may include a central opening 140 and/or one or more mounting holes 142 arranged around central opening 140. In some example embodiments according to at least some aspects of the present disclosure, pad 138 (and other similar pads) may comprise a thickened portion of casing 104 and/or may include a central opening 144 and/or one or more mounting holes 146. Central opening 140 and/or central opening 144 may allow one or more service lines (e.g., oil lines, instrumentation lines, etc.) to extend through casing 104. Mounting holes 142 and/or mounting holes 146 may be used to mount, for example, flanges associated with service lines. Some example embodiments may use opening 140 and/or opening 144 to deliver cooling air or purge air to various engine components.
Referring to
Referring to
Referring to
Referring to
Referring to
In some example embodiments, depth 150 of stiffening rail 136 may increase from a minimum approximate strut 108 to a maximum approximate pad 138, which may be substantially midway between strut 106 and strut 108. In some example embodiments, height 148 of stiffening rail 136 may decrease from a maximum approximate strut 108 to a minimum approximate pad 138, which may be substantially midway between strut 106 and strut 108.
In some example embodiments according to at least some aspects of the present disclosure, cross-sectional areas and/or centroid distributions of stiffening rails may arranged to provide desired mean load lines in the stiffening rails. For example, depths and/or heights of one or more stiffening rails relative to the casing may be configured such that centroids of cross sections of the stiffening rails (e.g., tangential to the casing) are substantially linearly arranged. Such an arrangement may provide a substantially straight mean load line. In some example embodiments, one or more stiffening rails may be configured to have substantially constant cross sectional area circumferentially between a pair of adjacent struts.
Some example embodiments may include stiffening rails configured to operatively engage fasteners.
Some example embodiments may include stiffening rails configured to support other components.
Some example embodiments according to at least some aspects of the present disclosure may be constructed using a casting process. For example, casing 104, struts 106, 108, 110, 112, 114, 116, 118, 120, and/or hub 102 may be cast monolithically. Some example embodiments according to at least some aspects of the present disclosure may be constructed using a machining process. For example, at least some features of casing 104, struts 106, 108, 110, 112, 114, 116, 118, 120, and/or hub 102 may be formed by machining. Some example embodiments according to at least some aspects of the present disclosure may include one or more components (e.g., casing 104, struts 106, 108, 110, 112, 114, 116, 118, 120, and/or hub 102) that is mechanically attached or joined to another component, such as using one or more fasteners (e.g., bolts). Generally, components that are formed together (e.g., monolithically cast, machined from a common blank, etc.) and/or substantially rigidly coupled together (e.g., by mechanical attachment, welding, etc.) may be referred to as fixedly joined.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
3403889 | Ciokajlo et al. | Oct 1968 | A |
4492078 | Williamson | Jan 1985 | A |
5076049 | Von Benken et al. | Dec 1991 | A |
5160251 | Ciokajlo | Nov 1992 | A |
5259183 | Debeneix | Nov 1993 | A |
5273397 | Czachor et al. | Dec 1993 | A |
5483792 | Czachor et al. | Jan 1996 | A |
6439616 | Karafillis et al. | Aug 2002 | B1 |
7770292 | Stretton | Aug 2010 | B2 |
7797922 | Eleftheriou | Sep 2010 | B2 |
20100132374 | Manteiga et al. | Jun 2010 | A1 |
20130115057 | Suciu et al. | May 2013 | A1 |
Number | Date | Country |
---|---|---|
101105150 | Jan 2008 | CN |
2589759 | May 2013 | EP |
Entry |
---|
Search Report and Written Opinion from corresponding EP Application No. 13157894, dated May 31, 2013. |
Unofficial English Translation of Chinese Office Action issued in connection with corresponding CN Application No. 201310069125.5 on Sep. 22, 2015. |
Number | Date | Country | |
---|---|---|---|
20130227930 A1 | Sep 2013 | US |