1. Field of the Invention
The present invention relates to a novel gas turbine rotor blade which is used in a turbine for converting kinetic energy produced with expansion of a combustion gas to rotational motive power. The present invention also relates to a gas turbine using the rotor blade, and a power plant using the gas turbine.
2. Description of the Related Art
As shown in
Patent Document 1 (JP,A 2000-291405) discloses a shroud cover in which, for the purpose of cooling the whole of the shroud cover, a plenum is formed such that the interior of a blade section is also communicated with inner cooling holes through the plenum. A plurality of discharge holes are extended from the plenum and are opened at peripheries of the shroud cover. A possibility of creep rupture is reduced by cooling the shroud cover with such an arrangement.
Further, Patent Document 2 (JP,A 11-500507) discloses a shroud cover in which two shroud cooling air holes are formed to cool the shroud cover. This related art is also intended to reduce a possibility of creep rupture by cooling the shroud cover.
Recently, higher efficiency has been demanded in gas turbine facilities with the view of saving energy. As practical means for realizing the higher efficiency, there has been a trend to increase a compressor pressure ratio or to raise combustion temperature. Any of those means directly results in a rise of temperature acting on the turbine rotor blade. It is therefore predicted in future that the turbine rotor blade is exposed to environments under higher temperatures, and that higher strength and longer useful life are necessarily demanded.
Also, it has recently become an urgent necessity to cut the power generation cost under increasing social demands for a reduction of electrical charges. In particular, the repair cost of high-temperature components, such as the turbine rotor blade, takes a large proportion of the total repair cost of the entire gas turbine. From that point of view, cutting the routine inspection period and the number of necessary steps is demanded.
With Patent Document 1, however, there is a limitation in increasing the working efficiency because the plenum having a complicated structure has to be formed in the shroud cover. Further, since the shroud cover includes a plurality of cooling holes in which stresses tend to concentrate, it cannot be said that reliability of the turbine rotor blade is sufficient.
Of the turbine rotor blade 4, particularly the shroud cover 7 is exposed to severe environments in both points of temperature and load stress acting on it. As shown in
An object of the present invention is to provide a gas turbine rotor blade capable of effectively reducing creep damage by forming a cooling through hole to cool a target area in which significant creep damage of a shroud cover is predicted based on analysis of stress and temperature acting on the turbine rotor blade. Another object of the present invention is to provide a gas turbine using the rotor blade, and a power plant using the gas turbine.
The present invention is featured in analyzing stress and temperature acting on a turbine rotor blade, and forming a cooling through hole to extend from a blade surface in communication with an inner cooling hole in order to cool a target area in which significant creep damage is predicted based on the analysis result.
Another feature of the present invention resides in that, when an area for which creep damage has been determined insignificant at the time of design is subjected to a load different from that in design specification and is confirmed after operation for a certain period as being a new target area in which significant creep damage is predicted, a cooling through hole is also similarly formed to extend from the blade surface in communication with the inner cooling hole in order to cool such an area.
According to the present invention, it is possible to provide the gas turbine rotor blade capable of effectively reducing creep damage by forming the cooling through hole to cool the target area in which significant creep damage of the shroud cover is predicted based on analysis of stress and temperature acting on the turbine rotor blade. A gas turbine using the rotor blade and a power plant using the gas turbine can also be provided.
1 . . . compressor, 2 . . . combustor, 3 . . . turbine, 4 . . . turbine rotor blade, 5 . . . turbine stator blade, 6 . . . turbine rotor, 7 . . . shroud cover, 8 . . . shroud cover root portion, 9 . . . creep crack, 10 . . . target area in which significant creep damage is predicted, 11 . . . inner cooling hole, 12 . . . cooling through hole, 13 . . . peripheral area surrounding the target area in which significant creep damage is predicted, 14 . . . sealing edge, 15 . . . heat-shield coating, 16 . . . position where cooling hole is formed, 17 . . . bending stress neutral axis, 18 . . . replacement part for shroud cover, 20 . . . blade portion, 21 . . . platform, 22 . . . shank, and 23 . . . dovetail.
The best mode for carrying out the present invention will be described below in connection with embodiments.
[First Embodiment]
The shroud cover 7 includes a ridge-like sealing edge 14 formed along the outer peripheral side to extend over its entire length in the rotating direction, to thereby prevent leakage of a combustion gas, and a flat plate portion fitted with the adjacent turbine rotor blades 4 to suppress vibrations thereof. A plurality of shroud covers 7 are formed in mutually joined manner over the entire circumference. Correspondingly, a plurality of sealing edges 14 are joined with each other in the longitudinal direction over the entire circumference into the form of one ring. The flat plate portion has such a similar planar shape on both the concave and convex sides of the blade section 20 that it is recessed from the end of the sealing edge 14 and is expanded toward the leading and trailing sides.
In this first embodiment, one cooling through hole 12 having a straight shape is provided to cool the vicinity of a root portion 8 of the shroud cover 7, i.e., a target area 10 in which significant creep damage is predicted. More specifically, the cooling through hole 12 is located in the shroud cover root portion 8 on the backside opposite to the belly side that receives the combustion gas, and is straightly formed with one end opened to an outer surface at a position laterally away from the target area 10 and the other end connected to one of the inner cooling holes 11. Air introduced from the inner cooling hole 11 is discharged to the outside after having passed the cooling through hole 12. The cooling through hole 12 is preferably formed in a region ranging from the shroud cover root portion 8 as an upper limit to a point corresponding to 75% of the overall length of the turbine rotor blade 4 as a lower limit.
Further, the stress and temperature acting on the turbine rotor blade 4 are analyzed in advance. Based on the analysis result, in order to cool the target area 10 in which significant creep damage is predicted, the cooling through hole 12 is formed to extend, until one of the inner cooling holes 11, from the surface of the blade section 20 at a position away from the target area 10 to such an extent that the influence of stress concentration upon the target area 10 is sufficiently reduced. The cooling effect is thereby effectively enhanced. Thus, an opening of the cooling through hole 12 is positioned away from the target area 10. The cooling through hole 12 can be formed by any of drilling, electrical discharge machining, and laser machining.
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 can be similarly formed to cool such an area.
According to the first embodiment, as described above, creep damage of the turbine rotor blade can be effectively reduced just by forming the cooling through hole, which has a straight shape and is easiest to machine, in the target area in which significant creep damage of the shroud cover is predicted based on the analysis of the stress and temperature acting on the gas turbine rotor blade.
(Second Embodiment)
The stress and temperature acting on the turbine rotor blade 4 are analyzed in advance. Based on the analysis result, as in the first embodiment, the cooling through hole 12 is formed to extend, until one of the inner cooling holes 11, from the surface of the blade section 20 at a position away from the target area 10 to such an extent that the influence of stress concentration upon the target area 10 in which significant creep damage of the shroud cover is predicted is sufficiently reduced. In addition, a heat-shield coating 15 is formed so as to cover an entire surface of the target area 10 in which significant creep damage is predicted, to thereby further enhance the cooling effect. The cooling through hole 12 can be formed in the same manner as in the first embodiment. Also in this second embodiment, the cooling through hole 12 is provided on the backside of the turbine rotor blade 4 in the target area 10 in which significant creep damage is predicted, and the heat-shield coating 15 is also formed on the backside of the turbine rotor blade 4. The target area 10 is located in a curved zone of the shroud cover root portion 8 and corresponds to a half of its central region in the direction of width thereof.
The heat-shield coating 15 is provided so as to cover not only the target area 10 in which significant creep damage is predicted, but also a peripheral area 13 surrounding the target area 10. In practice, the heat-shield coating 15 is preferably formed through the steps of forming, as an undercoat, a Ni-base alloy, e.g., NiCrAlY, by plasma spraying, and forming ceramic powder, e.g., ZrO2, containing a stabilizing material, e.g., Y2O3, on the undercoat. Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 and the heat-shield coating 15 can be similarly formed for the new target area 10 in which significant creep damage is predicted. As a result, such an area can also be cooled with the enhanced cooling effect and similar advantages to those in the first embodiment can be obtained.
(Third Embodiment)
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 can be similarly formed to cool such an area.
(Fourth Embodiment)
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 and the heat-shield coating 15 can be similarly formed for the new target area 10 in which significant creep damage is predicted, in order to cool such an area with the enhanced cooling effect.
(Fifth Embodiment)
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being the target area 10 in which significant creep damage is predicted, the cooling through hole 12 can be similarly formed to cool such an area.
(Sixth Embodiment)
The stress and temperature acting on the turbine rotor blade 4 are analyzed in advance. Based on the analysis result, one cooling through hole 12 is formed to be opened at a position below the curved zone of the shroud cover root portion 8 where stresses are concentrated, and to extend from that position until one of the inner cooling holes 11, in order to cool the target area 10 in which significant creep damage is predicted. In addition, as in the second and fourth embodiments, the heat-shield coating 15 is formed so as to cover the whole of the target area 10 in which significant creep damage is predicted, to thereby further enhance the cooling effect. The cooling through hole 12 can be formed in a similar manner to that in the first embodiment. This sixth embodiment can also provide similar advantages to those in the first embodiment.
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 and the heat-shield coating 15 can be similarly formed for the new target area 10 in which significant creep damage is predicted, in order to cool such an area with the enhanced cooling effect.
(Seventh Embodiment)
Further, as shown in
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being the target area 10 in which significant creep damage is predicted, the cooling through hole 12 can be similarly formed to cool such an area.
(Eighth Embodiment)
Moreover, when an area for which creep damage has been determined insignificant at the time of design is confirmed after operation for a certain period as being a new target area 10 in which significant creep damage is predicted, the cooling through hole 12 and the heat-shield coating 15 can be similarly formed for the new target area 10 to cool it.
(Ninth Embodiment)
Practically, the cut portion can be repaired by joining the replacement part 18 provided with the cooling through hole 12, as shown in
(Tenth Embodiment)
In this tenth embodiment, the turbine rotor blade provided with the cooling through hole, according to any one of the first to ninth embodiments, is employed as turbine rotor blades in second and third stages of the gas turbine shown in
According to this tenth embodiment, since creep damage of the turbine rotor blade can be effectively reduced by forming the cooling through hole to cool the target area of the shroud cover in which significant creep damage is predicted based on analysis of the stress and temperature acting on the turbine rotor blade, the useful life of the turbine rotor blade can be greatly prolonged. It is hence possible to prolong the useful life of the gas turbine itself, and to ensure stably supply of electric power from a power plant.
Number | Date | Country | Kind |
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JP 2005-142199 | May 2005 | JP | national |