Gas turbine steam-cooled combustor with alternately counter-flowing steam passages

Information

  • Patent Grant
  • 6463742
  • Patent Number
    6,463,742
  • Date Filed
    Thursday, April 5, 2001
    23 years ago
  • Date Issued
    Tuesday, October 15, 2002
    21 years ago
Abstract
A steam-cooled combustor for a gas turbine has cooling steam passages, the steam flowing in opposite axial directions in adjacent channels.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a gas turbine and, specifically, the present invention relates to a cooling system for a gas turbine combustor.




2. Description of the Related Art




In general, there are two types of cooling systems for the wall of a gas turbine combustor. One is a compound air cooling system employing both convective cooling and film air cooling using air as cooling fluid and another is steam cooling system using steam as cooling fluid. In an actual gas turbine, one of the compound air cooling system and the steam cooling system is selected according to the temperature of combustion gas at the inlet of turbine.





FIG. 1

is a sectional view showing a general construction of a gas turbine combustor employing a compound air cooling system.




In

FIG. 1

, reference numeral


1


designates a combustor of a gas turbine as a whole. The combustor


1


consists of a combustion tube


5




b


which acts as a combustion chamber for burning fuel injected from fuel nozzles


33


and a tail pipe


5




a


which directs combustion gas generated in the combustion tube to the first stage stator of the turbine. The combustor tube


5




b


and the tail pipe


5




a


are made as separate parts and joined together to form a combustor


1


.




Fuel is injected into the combustion tube


5




b


from the main nozzles


33


as a premixed air-fuel mixture. The air-fuel mixture is ignited by a pilot flame formed by a pilot nozzle


31


and generates a premixed flame in the combustion tube.





FIG. 8

is a enlarged section of the wall of the combustor tube


5




b


employing a conventional compound air cooling system. As can be seen from

FIG. 8

, in an actual gas turbine, the combustor tube


5




b


is formed by joining a plurality of cylindrical shells


55


having different diameters. The respective shells


55


are aligned in the axial direction and are joined to each other through stepped diameter portions thereof. Each of the shells


55


acts as a structural member forming the combustor tube


5




b


. A heat insulating member


155


is disposed at inside of each cylindrical shell


55


in order to protect the shell from the flame in the combustor tube and, thereby, preventing a strength degradation of the shell as a structural member.




In the conventional cooling system, fin-rings are used for the heat insulating members


155


. The fin-ring consists of a cylindrical member having numerous grooves on the outer surface thereof extending in the axial direction. Each of the fin-rings


155


is held inside of the shell by attaching one end thereof to the smaller diameter portion of the corresponding shell


55


(i.e., a fuel nozzle side end of the shell


55


), for example, by brazing.




In this system, pressurized air in the casing


7


(

FIG. 1

) is introduced from inlet openings


57


distributed around the smaller diameter portion of the shell


55


into the space between the shell


55


and the fin-ring


155


. Air introduced into the space passes through the axial grooves outside of the fin-ring


155


and cools fin-ring


155


by convective cooling. After passing through the axial grooves, air is injected from the outlet


159


at the end of the fin-ring


155


in the direction along the inner surface of the heat insulating member (in

FIG. 8

, indicated by reference numeral


155




b


) adjacent thereto. Thus, the wall surface of the combustion chamber, i.e., the inner surface of the adjacent fin-ring


155




b


is cooled by the film of the injected air.




On the other hand,

FIG. 10

is a sectional view similar to

FIG. 1

showing a gas turbine combustor employing a conventional steam convective cooling system.




Since the heat-transfer coefficient of air is relatively low, sufficient cooling can not be obtained by convective cooling and, usually, a compound air cooling system using both convective cooling and film air cooling is employed in the air cooling system. However, compound air cooling system has its inherent problem. In the compound air system, air used for film air cooling is injected into the combustion tube and mixes with combustion gas. This cause dilution of combustion gas and lowers its turbine inlet temperature and, thereby, causes deterioration in the gas turbine output and efficiency.




In order to prevent this problem, the combustor in

FIG. 10

employs steam cooling system using steam convective cooling instead of compound air cooling. Since the heat-transfer coefficient of steam is larger than that of air, the combustor is sufficiently cooled solely by convective cooling in the steam cooling system.




In

FIG. 10

, reference numerals the same as those in

FIG. 1

denotes elements similar to those in FIG.


1


.




The combustor in

FIG. 10

is a one-piece construction in which the combustion tube


5




b


and the tail pipe


5




a


are formed as an integral part. Therefore, the combustion tube


5


in the combustor


1


in

FIG. 10

has outlet


52


at one end thereof in order to supply combustion gas to the first stage stator of the turbine.




The combustion tube


5


in

FIG. 10

has a double-wall construction including an outer shell (outer wall) and an inner shell (inner wall). The space between the outer shell and inner shell acts as a passage for cooling steam. Cooling steam is supplied to the cooling steam passage between the outer and the inner shells from a steam inlet connection


507


disposed near the center of the length of the combustion tube


5


. The steam introduced into the cooling passage is divided into two streams flowing in the directions opposite to each other. Namely, a portion of the cooling steam flows through an upstream cooling passage in the wall of the combustion tube


5


from the inlet


507


in the upstream direction (i.e., towards the main nozzle


33


side) and other portion of the cooling steam flows through a downstream cooling passage in the wall of the combustion tube


5


from the inlet


507


in the downstream direction (i.e., towards the outlet


52


of the combustion tube). Cooling steam outlet pipes


509




a


and


509




b


are connected to the cooling steam passage at the upstream (main nozzle


33


side) end and the downstream (outlet


52


side) end of the combustion tube


5


, respectively, in order to collect cooling steam after it cooled the combustor walls. Since the heat-transfer coefficient of steam is-relatively large, the walls of the combustor are sufficiently cooled by convective cooling using cooling steam.




The conventional compound air cooling system and the steam cooling system as explained above include respective drawbacks.




In the first place, in the compound air cooling system using the fin-rings, consumption of cooling air is large.





FIG. 9

is a cross sectional view taken along the line IX—IX in FIG.


8


. As explained before, the fin-ring


155


is provided with grooves extending along the axial direction on the outer surface thereof. When the fin-ring


155


is attached to the shell


55


, an annular clearance


155




c


must be disposed between the shell


55


and fin-ring


155


in order to avoid contact between the shell


55


and fin-ring due to thermal expansion of the fin-ring. When the manufacturing tolerance and the tolerance in the assembling of the combustor are taken into account, the required width of the clearance


155




c


becomes almost the same as the depth of the grooves


155




b


in some cases. Therefore, in the conventional compound air cooling system, since a relatively large clearance


155




c


between the outer surface of the fin-ring


155




b


and the inner surface of the shell


55


, a large amount of cooling air passes through the clearance


155




c


in the axial direction and flows into the combustion chamber without passing through the grooves


155




b


. In other words, a large portion of the cooling air introduced from the inlet


57


flows into the combustion chamber without being used for cooling the fin-ring


155


. Consequently, in order to obtain sufficient convective cooling of the fin-ring


155


, the amount of cooling air supplied from the inlet


57


must be increased so that a sufficient amount of air passes through the grooves


155




b.






Further, a large amount of cooling air which passes through the annular clearance


155




c


and does not contribute to convective cooling of the fin-ring


155


also flows into the combustion chamber and dilutes the combustion gas. Therefore, the drop of the combustion gas temperature due to introduction of cooling air becomes large in the conventional compound air cooling system.




The width of the annular clearance


155




c


may be reduced if the tolerances of machining and assembly of the shell


55


and fin-ring


155


are smaller. However, smaller tolerance in machining and assembly of these parts causes an increase in the cost and time required for manufacturing the combustion tube


5


.




Further, in the conventional compound air cooling system using the fin-ring


155


, since the fin-ring


155


is attached to the shell


55


at only one end thereof, it is difficult to increase the structural strength of the combustion tube assembly


5


.




On the other hand, the problems such as those in the conventional compound air cooling system as explained above does not occur in the steam cooling system in FIG.


10


. However the steam cooling system also has an inherent problem of a large consumption of cooling steam.




When the steam cooling system is used, as explained in

FIG. 10

, cooling steam is introduced into the cooling passage of the combustion tube


5


from the steam inlet


507


disposed near the center of the length of the combustion tube


5


and passes through the upstream cooling passage and the downstream cooling passage in directions opposite to each other. Usually, cooling steam is supplied to both an upstream and a downstream cooling passage at a same supply conditions.




However, although cooling steam is supplied at the same supply conditions, the heat loads on the upstream cooling passage and the downstream cooling passage are not the same and, usually, the heat load on the downstream cooling passage is larger than that on the upstream cooling passage.




Air-fuel mixture is injected into the combustion tube


5


from the main nozzles


33


at the upstream end thereof and it burns while it flows towards the outlet


52


of the combustion tube


5


. Therefore, since the combustion of air-fuel mixture is not completed in the upstream half of the combustion tube


5


, the temperature of the combustion gas is relatively low in the upstream half of the combustion tube


5


. On the other hand, since combustion of air-fuel mixture is completed at the downstream half of the combustion tube


5


, the temperature of combustion gas is higher at the downstream half of the combustion tube


5


than at the upstream half thereof. Consequently, heat load on the downstream cooling passage becomes higher than that on the upstream cooling passage.




However, since the supply conditions of the cooling steam to both cooling passage are the same, the supply conditions of cooling steam must be adjusted to meet the requirement of the downstream cooling passage where the heat load becomes the maximum in the conventional steam cooling system. This means that the wall of the upper half of the combustion tube


5


is cooled more than necessary (i.e., excessive cooling occurs at the upper half of the combustion tube


5


). Therefore, in the conventional steam cooling system, an excess amount of cooling steam is required to cool the upper half of the combustion tube


5


excessively.




SUMMARY OF THE INVENTION




In view of the problems in the related art as set forth above, the object of the present invention is to provide a cooling system for a gas turbine combustor which is capable of reducing consumption of cooling air and/or cooling steam without lowering the cooling capacity.




The objects as set forth above are achieved by a cooling system for a gas turbine combustor, according to the present invention, comprising a combustion tube having a cylindrical shell which forms a combustion chamber therein for burning fuel, a cylindrical heat insulating member disposed in the shell and forming a wall of the combustion chamber, the heat insulating member being provided with a plurality of cooling air passages extending therein in the axial direction of the combustion tube for introducing cooling air into the cooling air passages from cooling air inlets of the respective cooling air passage disposed at one end of the heat insulating member and discharging cooling air, after cooling air passes through the cooling air passages, from cooling air outlets disposed at the other end of the heat insulating member in the axial direction along the inner surface of the heat insulating member, wherein, the heat insulating member is attached to the shell by joining one end thereof to the inner surface of the shell and provided with a sealing means on the outer surface of the heat insulating member at the portion between the cooling air inlets and the cooling air outlets for preventing cooling air from flowing into the combustion chamber through a clearance between the outer surface of the heat insulating member and the inner surface of the shell.




According to the present invention, since the cooling air passage is formed within the heat insulating member. Therefore, different from grooves in the related art, the cross section of the cooling air passage has no open side (i.e., the respective cooling air passages are surrounded by walls on all sides thereof). Further, since the seal ring disposed between the shell and the heat insulating member blocks cooling air passing through the annular space between the heat insulating member and the shell. Therefore, all of cooling air supplied to the heat insulating member passes through the cooling air passage and contributes to convective cooling of the heat insulating member. Thus, according to the present invention, the amount of cooling air requited for cooling the heat insulating member can be substantially reduced compared with that required when the fin-ring is used as the heat insulating member.




According to another aspect of the present invention, there is provided a cooling system for a combustor of a gas turbine which generates combustion gas by burning fuel for driving a turbine comprising a cylindrical combustion tube having an inlet end and an outlet end and forming a combustion chamber therein for burning fuel supplied from the inlet end thereof and supplying combustion gas to a turbine from the outlet end thereof, a plurality of cooling steam passages formed in the wall of the combustion tube and extending along the length of the combustion tube between the inlet end and the outlet end, the cooling steam passages including first cooling steam passages in which cooling steam flows in a first direction and second cooling steam passages in which cooling steam flows in a second direction opposite to the first direction.




According this aspect of the invention, two groups of cooling steam passages, i.e., the first cooling steam passages and the second cooling steam passages are provided in the wall of the combustion tube. In the first and the second cooling steam passages, cooling steam flows in the direction opposite to each other. Therefore, the average of the temperatures of cooling steam flowing through both first and second cooling steam passages become uniform along the length of the combustion tube and excessive cooling of the inlet side end of the combustion tube does not occur. Thus, the combustion tube is suitably cooled with smaller amount of cooling steam and the amount of cooling steam required for cooling the combustion tube can be reduced.




According to another aspect of the present invention, there is provided a cooling system for a combustor of a gas turbine which generates combustion gas by burning fuel for driving a turbine comprising a cylindrical combustion tube having an inlet end and an outlet end and forming a combustion chamber therein for burning fuel supplied from the inlet end thereof and supplying combustion gas to a turbine from the outlet end thereof, a cooling air passage disposed on the outer surface of the combustion tube for guiding cooling air along the outer surface of the combustion tube from a cooling air inlet thereof disposed at the portion near the center of length of the combustion tube to the cooling air outlet thereof disposed at the portion near the inlet end of the combustion tube and supplying cooling air from the cooling air outlet to the combustion chamber from the inlet end of the combustor so that cooling air after passing through the cooling air passage is used for burning fuel in the combustion chamber, and




a cooling steam passage formed in the wall of the combustion tube and extending from a first portion near the center of the length of the combustion tube and a second portion near the outlet end of the combustion tube, the cooling steam passages introduce cooling steam thereinto from a cooling steam inlet disposed at one of the first and second portion and guiding cooling steam within the wall of the combustion tube in the direction along the length thereof to a cooling steam outlet disposed at the other of the first and second portion.




According to this aspect of the present invention, a downstream half of the combustion tube, where the combustion gas temperature is relatively high, is cooled by a cooling steam having a heat-transfer coefficient higher than cooling air, and a upstream half of the combustion tube, where the combustion gas temperature is relatively low is cooled by cooling air. Therefore, consumption of cooling steam is reduced compared with the case where both downstream half and upstream half of combustion tube are cooled by cooling steam. Further, cooling air after cooling the upstream half of the combustion tube is used as combustion air in this aspect. of the invention. Therefore, cooling air after cooling the combustion tube is used for burning fuel and does not dilute combustion gas. Thus, the temperature drop of combustion gas due to dilution, as well as a shortage of combustion air, does not occur.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be better understood from the description, as set forth hereinafter, with reference to the accompanying drawings in which:





FIG. 1

is a longitudinal section view showing a general construction of a gas turbine combustor employing a compound air cooling system;





FIG. 2

is an enlarged sectional view of the wall of a combustion tube according to a first embodiment of the present invention;





FIG. 3

is an enlarged perspective view of the cooling air passages in

FIG. 2

;





FIG. 4

is a view similar to

FIG. 2

showing the wall of a combustion tube according to a modification of the first embodiment;





FIG. 5

is a longitudinal section view showing a general construction of a gas turbine combustor according to a second embodiment of the present invention;





FIGS. 6A and 6B

schematically show the arrangement of cooling steam passages in the combustor in

FIG. 5

;





FIG. 7

is a longitudinal section view showing a general construction of a gas turbine combustor according to a third embodiment of the present invention;





FIG. 8

is an enlarged section view of the wall of a gas turbine combustor employing a conventional compound air cooling system;





FIG. 9

is a cross sectional view taken along the line IX—IX in

FIG. 8

; and





FIG. 10

is a longitudinal section view of a gas turbine combustor employing a conventional steam cooling system.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Hereinafter, embodiments of the cooling system of the gas turbine combustor according to the present invention will be explained with reference to

FIGS. 1 through 10

.




(1) First Embodiment





FIG. 1

is a longitudinal section view showing a general construction of a gas turbine combustor according to the first embodiment of the present invention. A compound air cooling system is used for the combustor in this embodiment.




In

FIG. 1

, reference numeral


1


designates a combustor of a gas turbine as a whole. The combustor


1


consists of a combustor portion


5


and a nozzle portion


3


. The nozzle portion


3


contains fuel nozzles for injecting fuel into the combustor portion


5


.




In this embodiment, the combustor portion


5


includes a combustion tube


5




b


which acts as a combustion chamber for burning fuel injected from fuel nozzles and a tail pipe


5




a


which directs the combustion gas generated in the combustion tube


5




b


to the turbine inlet. The combustor portion


5


in this embodiment is formed by assembling the combustion tube


5




b


and the tail pipe


5




a


. The combustor


1


is held in a turbine casing


7


by supports not shown in the drawing. In an actual gas turbine, plural combustors as shown in

FIG. 1

are arranged around the turbine at a regular interval and each supplies combustion gas to the turbine.




Combustion air (the arrow


11


in

FIG. 1

) is compressed from the atmosphere by a gas turbine compressor driven by the turbine and supplied to the casing


7


. Combustion air


11


enters to the nozzle portion


3


of the combustor


1


through combustion air inlets


35


disposed around the nozzle portion


3


and is injected into the combustion portion


5


of the combustor


1


through a pilot nozzle


31


and main nozzles


33


.




The nozzle portion


3


includes a cylindrical shell, a pilot nozzle


31


disposed at the center of the shell and plural main nozzles


33


(in this embodiment, eight main nozzles are used) disposed at a regular interval around the pilot nozzle


33


. The pilot nozzle


31


is provided with a pilot fuel nozzle


31




a


for injecting fuel into combustion tube


5




b


. Fuel injected from the pilot fuel nozzle


31




a


is ignited by an igniter (not shown in the drawing) and, while it mixes with combustion air flowing through the pilot nozzle


31


, burns in a diffusion combustion mode and forms a pilot flame.




In this case, the main nozzles


33


are formed as premix nozzles which form a premixed air-fuel mixture by mixing fuel injected from the fuel nozzles


33


into combustion air in the nozzle portion


3


before injecting premixed air-fuel mixture into combustion tube


5




b


. The main nozzles


33


are provided with swirlers


37


. The swirlers


37


are formed as vanes having aerofoil shape cross sections and each is disposed at a predetermined angle to the combustion air flow in the nozzle


33


in order to impart tangential velocity to the combustion air flowing through the nozzle


33


. Therefore, a swirl of combustion air is formed in the main nozzle


33


by the swirlers


37


.




In this embodiment, a gaseous fuel such as town gas and natural gas and liquid fuel such as heavy oil or gas oil are used for fuel. Fuel is injected into the swirl of the combustion air in the nozzle


33


from injection holes (not shown in the drawing) disposed on the fuel nozzle


33


downstream of the swirlers


37


. Therefore, the mixing of the injected fuel and combustion air is promoted by the swirl of combustion air and a uniform pre-mixture of air and fuel is formed in the main nozzle


33


.




A funnel shaped pilot cone


36


is provided at the outlet of the pilot nozzle


31


. The pilot cone


36


prevents the air-fuel mixture injected from the main nozzles


33


from contacting the pilot flame at the portion close to the outlet of the main nozzles


33


in order to avoid back firing in the main nozzles


33


. A nozzle extension


34


is provided at the outlet of each main nozzle in order to guide the air-fuel mixture along the side surface of the pilot cone


36


.




In

FIG. 1

numeral


9


designates an air bypass valve. The air bypass valve


9


is a gate valve directly connecting the tail pipe


5




b


to the interior of the casing


7


. The air bypass valve


9


controls the amount of combustion air supplied to the combustion portion


5


from the nozzle portion


3


in accordance with a load of the gas turbine. For example, when the amount of combustion air required for the combustion in the combustion portion


5


(such as during the start up and light load operation of the gas turbine), the air bypass valve


9


is opened by an actuator (not shown) in order to supply combustion air in the casing


7


directly to the interior of the tail pipe


5




a


. Since this causes a decrease in the combustion air flowing through the main nozzle


33


, a suitable pre-mixture of air and fuel is formed in the main nozzle


33


.




The air-fuel mixture injected from the main nozzles


33


around the pilot cone


36


contacts the pilot flame formed by the pilot nozzle


31


at the periphery of the outlet of pilot cone


36


and is ignited by the pilot flame. Therefore, the air-fuel mixture injected from the main nozzles


33


forms a premixed combustion flame at a portion sufficiently distant from the outlet of the main nozzle


33


.




The combustion gas generated by the premixed combustion flame flows through the tail pipe


5




a


and inlet stator blades (not shown) and flows into the rotor blades of the turbine in order to rotate the same.




The construction of the combustor as explained above is basically the same as the construction of the combustor employing a conventional compound air cooling system.





FIG. 2

is a drawing similar to

FIG. 8

which explains the cooling system of the combustion tube


5




b


of the present embodiment.




A compound air cooling system for combustion tube


5




b


using both convective cooling and film air cooling are also employed in this embodiment. Further, combustion tube


5




b


is formed by joining plural cylindrical shells


55


having different diameters in the axial direction. The cylindrical shells


55


are joined to each other through stepped diameter portions and act as structural members forming a combustion tube


5




a


. A cylindrical heat insulating member


550


is disposed in each cylindrical shell and acts as a wall of a combustion chamber.





FIG. 3

shows a construction of the heat insulating member


550


in this embodiment. The heat insulating member


550


is a cylindrical member having a relatively large wall thickness and numerous cooling air passage


551


, each having a rectangular shaped cross section, are extending in the axial direction within the wall thereof. The heat insulating member


550


in this embodiment is formed, for example, by joining two cylindrical members (an outer cylindrical member


550




a


and an inner cylindrical member


550




b


) using such as brazing. Numerous grooves having rectangular shaped cross sections and extending in the axial direction are formed on the outer periphery of the inner cylindrical member


550




b


. The outer cylindrical member


550




a


is provided with a flat inner surface. The heat insulating member


550


is formed by joining the outer surface of the inner cylindrical member


550




b


and the inner surface of the outer cylindrical member


550




a


by, for example, brazing after inserting the inner cylindrical member


550




b


into the bore of the outer cylindrical member


550




a.






Thus, the axial grooves on the outer periphery of the inner cylindrical member


550




b


are covered by the inner surface of the outer cylindrical member


550




a


and the numerous cooling air passages


551


having rectangular shaped cross sections and independent from each other are formed in the wall of the heat insulating member


550


.




As can be seen from

FIG. 2

, the heat insulating member


550


is joined to the inner surface of the shell


55


at the end of smaller diameter portion


550




d


of the shell. Further, a seal ring


553


made of a heat resistant material is interposed between the outer surface of the heat insulating member


550


and inner surface of the shell


55


. The seal ring


553


seals the space between the outer surface of the heat insulating member


550


and the inner surface of the shell


55


and prevents the cooling air from flowing through this space.




In this embodiment, a portion of the pressurized air in the casing


7


flows into a cooling air chamber


559


in the shell


55


disposed at the end of the heat insulating member


550


through cooling air inlet openings


557


disposed around the smaller end portion of the shell


55


. Cooling air further flows into the respective cooling air passages


55




a


from the cooling air chamber


559


. After passing through the respective cooling air passages


550




a


and cooling the heat insulating member


550


by convective cooling, cooling air is injected from the cooling air passages


550




a


along the inner surface of the adjacent heat insulating member


550


. Thus, a film of air for cooling the inner surface of the adjacent heat insulating member


550


(i.e., the inner surface of the combustion chamber) is formed.




Since the seal ring


553


for preventing cooling air from passing through the space between the heat insulating member


550


and the shell


55


, all of cooling air introduced from the cooling air inlet


557


flows through the cooling air passage


550




a


in this embodiment. Therefore, the amount of air required for convective cooling of the gas turbine combustor can be substantially reduced without lowering the cooling capacity.




Further, since the seal ring


553


is disposed around the outer surface of the heat insulating member


550


, the flow of the cooling air through the clearance between the outer surface of the heat insulating member


550


and the inner surface of the shell


55


is blocked even though the clearance is large in this embodiment. Therefore, the tolerance for machining and assembly of the heat insulating member


550


and shell


55


is not necessarily small except for the portion at which the heat insulating member


550


is joined to the shell


55


. Thus, cost and time required for manufacturing the combustor can be reduced.




Although the space between the heat insulating member


550


and the shell


55


is sealed by the seal ring


553


in this embodiment, the space can be sealed by attaching the outer circumference of the heat insulating member


550


to the inner surface of the shell


50


at the portion between the inlet and the outlet of the cooling air passage


550




a


(


550




e


in

FIG. 4

) by, for example, brazing as shown in FIG.


4


. In this case, since the heat insulating member


550


is attached to the shell


55


at the seal portion


550




e


, as well as at the end portion


550




d


, the strength of the combustion tube assembly further increases.




(2) Second Embodiment





FIG. 5

is a longitudinal section view similar to

FIG. 1

which shows a gas turbine combustor according to the second embodiment of the present invention. In this embodiment, cooling of the combustor is performed using cooling steam.




In

FIG. 5

, reference numerals the same as those in

FIG. 1

designate elements similar to those in FIG.


1


.




In this embodiment, the construction of the combustor is different from that of

FIG. 1

in that the combustor portion


5


of the combustor


1


is a one-piece construction in which the combustion tube


5




b


and the tail pipe


5




b


are formed as an integral part. Therefore, the combustor portion


5


will be referred to as a combustion tube


5


in this embodiment.




In this embodiment, similarly to the combustor in

FIG. 10

, the wall of the combustion tube


5


is cooled by cooling steam along whole length of the combustion tube


5


.




However, although cooling steam is supplied at the middle portion of the combustor in

FIG. 1

(i.e., the portion where the combustion tube


5




b


and the tail pipe


5




a


in

FIG. 1

is joined) and divided into two flows of cooling steam (i.e., a flow towards upstream and flow towards downstream), a pair of cooling steam inlet pipes


511


,


513


and a pair of cooling steam outlet pipes


515


,


517


are connected to the combustion tube


5


in this embodiment. Namely, the cooling steam inlet pipe


511


and outlet pipe


515


are connected to the wall of the combustion tube


5


at the outlet end (the turbine end) thereof, and the cooling steam inlet pipe


513


and the outlet pipe


517


are connected to the wall of the combustion tube


5


at the inlet end (the main fuel nozzle side end) thereof.




In this embodiment, two groups of cooling steam passages, i.e., first cooling steam passage


523


which is connected to the inlet pipe


511


and outlet pipe


517


and second cooling passages


521


connected to the inlet pipe


513


and outlet pipe


515


are formed within the wall of the combustion tube


5


. Cooling steam flows through the first cooling steam passages


523


in the upstream direction (i.e., from the outlet side to the inlet side of the combustion tube


5


) and in the downstream direction (i.e., from the inlet side to the outlet side of the combustion tube


5


).





FIGS. 6A and 6B

schematically show the arrangement of the first cooling steam passages


523


and the second cooling steam passages


521


in the wall of the combustion tube


5


.

FIG. 6A

shows the arrangement of the passages along the circumference of the combustion tube


5


at the outlet portion


52


thereof. As shown in

FIG. 6A

, the first cooling steam passages


523


and the second cooling steam passages


521


are disposed alternately around the circumference of combustion tube


5


.

FIG. 6B

is a section view taken along the line “B”—“B” in FIG.


6


A. As shown in

FIG. 6B

, an annular steam inlet manifold


513




a


which connects the second cooling steam passages


521


to the steam inlet pipe


513


and an annular steam outlet manifold


517




a


which connects the first cooling steam passages


523


to the steam outlet pipe


517


are formed around the outlet portion


52


of the combustion tube


5


. Although not shown in the drawing, an annular steam inlet manifold


511




a


and an annular steam outlet manifold


515




a


are formed around the inlet portion of the combustion tube


5


. The arrangement of the steam manifolds at the inlet of the combustion tube


5


is similar to the steam manifolds in

FIGS. 6A and 6B

. The annular inlet manifold


511




a


connects the first cooling steam passages


523


to the steam inlet pipe


511


and an annular steam outlet manifold


515




a


connects the first cooling steam passages


523


to the steam outlet pipe


515


.




In this embodiment, flow rates of cooling steam in the first and second cooling steam passages


523


,


521


are adjusted in such a manner that the inlet steam temperatures in the inlet manifolds


511




a


and


513




a


are the same, and the outlet steam temperatures in the outlet manifolds


515




a


and


517




a


are the same. For example, the steam temperature in the inlet manifolds


511




a


and


513




a


(i.e., the steam temperature at the inlet of the cooling. steam passages


521


and


523


) is adjusted to about 300° C. and the steam temperature in the outlet manifolds


515




a


and


517




a


(i.e., the steam temperature at the outlet of the cooling steam passages


521


and


523


) is adjusted to about 600° C.




Therefore, the average temperatures of the steam flowing through the cooling steam passages


521


and


523


becomes nearly uniform along the length of the cooling steam passages


521


and


523


.




As explained before, fuel injected in the combustion tube


5


burns while it flows through the combustion tube


5


. Therefore, the temperature of the combustion gas is not uniform along the axis of the combustion tube


5


. Namely, the temperature of the combustion gas is relatively high at the inlet side of the combustion tube


5


and relatively low at the outlet side of the combustion tube


5


. On the other hand, the wall temperature of the combustion tube


5


(the metal temperature) changes in accordance with the steam temperature in the cooling steam passages. More specifically, difference between the metal temperature of the combustion tube


5


and the steam temperature in the cooling steam passages is nearly constant regardless of the combustion gas temperature in the combustion tube


5


. In this embodiment, as explained above, since the cooling steam in the cooling steam passages


521


and


523


flows in the direction opposite to each other, the average steam temperature in the cooling steam passages


521


and


523


becomes nearly constant along the length of the combustion tube


5


. Therefore, the metal temperature of the combustion tube


5


also becomes nearly constant along the length of the combustion tube


5


and, since the excessive cooling of the wall of the combustion tube does not occur, the consumption of the cooling steam can be reduced in the present embodiment.




(3) Third Embodiment





FIG. 7

is a longitudinal section view of a gas turbine combustor according to the third embodiment of the present invention. In this embodiment, both steam and air are used for cooling the combustor.




In

FIG. 7

, reference numerals the same as those in

FIG. 5

designate elements similar to those in FIG.


5


.




In this embodiment, similarly to the combustor in

FIG. 5

, the combustor portion


5


of the combustor


1


is formed as a one-piece member and is referred to as combustion tube


5


. In

FIG. 7

, numeral


507


denotes a cooling steam inlet pipe connected to the portion of the combustion tube


5


at the middle of the length thereof, and


509




b


denotes a cooling steam outlet pipe connected to the portion of the combustion tube


5


at the outlet thereof. In this embodiment, the downstream half of the combustion tube


5


is cooled by cooling steam. Namely, cooling steam is introduced from the inlet pipe


507


into cooling steam passages formed in the wall of the downstream half of the combustion tube


5


and, after cooling the downstream half of the combustion tube


5


, collected through the outlet pipe


509




b.






However, in this embodiment, the upstream half of the combustor is cooled by air. Further, combustion air supplied to the nozzle portion


3


is used for cooling the upstream half of the combustion tube.




As can be seen from

FIG. 7

, a cylindrical cooling shroud


71


is disposed around the upstream half of the combustion tube


5


. The shroud


71


extends from the end of the nozzle portion to the middle of the length of the combustion tube


5


. One end (a upstream end) of the shroud


71


is attached to the nozzle portion


3


of the combustor at the portion upstream of the combustion air inlet


35


and forms a closed end. The other end (a downstream end) of the shroud


71


is provided with funnel shaped inlet cone


73


and communicates with the inside of the casing


7


. The annular space between the shroud


71


and the combustion tube


5


acts as a cooling air passage


75


for cooling the combustion tube


5


.




In this embodiment, combustion air in the casing


7


flows into the cooling air passage


75


through the inlet cone


73


and flows into the nozzle portion


3


of the combustor


1


from the combustion air inlet openings


35


after passing through the cooling air passage


75


. Combustion air flowing into the nozzle portion


3


flows into the combustion tube


5


through the pilot nozzle


31


and main nozzle


33


.




When the combustion air flows through the passage


75


, the wall of the upstream half of the combustion tube


5


is cooled by combustion air by convective cooling. As explained before, the temperature of combustion air is relatively low in the upstream half of the combustion tube


5


and the heat load of the upstream half of the combustion tube is smaller than that of the downstream half of the combustion tube


5


. Since the heat load is relatively low, the wall of the upstream half of the combustion tube can be sufficiently cooled by convective cooling using cooling air without using film air cooling.




Therefore, in this embodiment, the downstream half of the combustion tube


5


, where the heat load of the wall is relatively high, is cooled by conventional steam cooling system and the upstream half of the combustion tube


5


, where the heat load of the wall is relatively low, is cooled solely by convective cooling using combustion air.




Since both air cooling and steam cooling are used for combustion tube


5


, steam used for cooling the upstream half of the combustor in the conventional steam cooling system is not required and the consumption of steam is substantially reduced in this embodiment.




In this embodiment, combustion air (cooling air) passes through the cooling air passage


75


before flowing into the combustor


1


. However, since the cooling air passage


75


is formed by a relatively large annular clearance between the shroud


71


and combustion tube


5


, the flow path thereof is relatively short. Therefore, pressure drop of the combustion air through the cooling air passage


71


is relatively small. Thus, in this embodiment, the pressure of air after cooling the combustion tube


5


is still sufficiently high for use as combustion air. In other words, all the air passing through the cooling air passage


75


is introduced into the nozzle portion


3


and used for combustion air in this embodiment. Since all of cooling air is used as combustion air and no cooling air is discharged into the combustion tube


5


directly in this embodiment, dilution of combustion gas by cooling air does not occur. Further, since cooling air after cooling the combustion tube


5


is used as combustion air in this embodiment, consumption of cooling air required for cooling the combustor is practically negligible. Therefore, a temperature drop of combustion gas, as well as a decrease in the amount of combustion air, can be prevented, at the same time, in this embodiment.



Claims
  • 1. A cooling system for a combustor of a gas turbine which generates combustion gas by burning fuel for driving a turbine comprising:a cylindrical combustion tube having an inlet end and an outlet end and forming a combustion chamber therein for burning fuel supplied from the inlet end thereof and supplying combustion gas to a turbine from the outlet end thereof; a plurality of cooling steam passages formed in the wall of the combustion tube and extending along the length of the combustion tube between the inlet end and the outlet end, said cooling steam passages including first cooling steam passages in which cooling steam flows in a first direction and second cooling steam passages in which cooling steam flows in a second direction opposite to the first direction.
  • 2. A cooling system for a gas turbine combustor as set forth in claim 1, wherein the first cooling steam passage and the second cooling steam passages are disposed alternately in a circumferential direction of the combustion tube.
Priority Claims (1)
Number Date Country Kind
2000-106883 Apr 2000 JP
US Referenced Citations (5)
Number Name Date Kind
4474014 Markowski Oct 1984 A
5950417 Robertson, Jr. et al. Sep 1999 A
6018950 Moeller Feb 2000 A
6155040 Sasaki Dec 2000 A
6354073 Hiramoto et al. Mar 2002 B1
Foreign Referenced Citations (4)
Number Date Country
4137638 Jun 1993 DE
0199534 Oct 1986 EP
0624757 Nov 1994 EP
3-267618 Nov 1991 JP