The invention relates to a gas valve unit for adjusting gas volume flows to a dual circuit gas burner of a gas appliance, in particular gas cooking appliance, wherein the gas valve unit comprises a gas inlet and two gas outlets.
Gas burners having two concentrically-disposed rings with a gas outlet openings are frequently used in gas cooking appliances. During the operation of the gas hob, a flame ring can burn at each of the rings with gas outlet openings. When the gas volume flows to the two rings with gas outlet openings are able to be adjusted separately, these gas burners are referred to as dual circuit gas burners. By comparison with conventional gas burners with only one flame ring, dual circuit gas burners generally possess a greater maximum burner power. In addition dual circuit gas burners possess an especially large spread between minimum burner power and maximum burner power. At maximum burner power both flame rings burn with the largest possible flames. At minimum burner power only the smaller flame ring burns with the smallest possible flames, while no gas flows out of the larger ring with flame outlet openings.
Gas valves for supply of dual circuit gas valves possess a gas input with which the gas valve is connected to a main gas line of the gas cooking appliance. A first gas output of the gas valve opens out into a first part gas line leading to the smaller ring with gas outlet openings. A second gas outlet is connected to a second part gas line leading to the larger ring with gas outlet openings.
Dual circuit gas valves possess a single actuation element with which both the gas flow for supplying the first flame ring and also the gas flow for supplying the second flame ring can be adjusted. In accordance with a first possible design of the dual circuit gas valve, starting from a completely closed dual circuit gas valve, on actuation of the actuation element the gas flow is first opened to the smaller ring with gas outlet openings. Subsequently when the smaller flame ring has reached its maximum power, the gas flow to the larger ring with gas outlet openings is also opened, until the larger flame ring has also reached its maximum power. In accordance with a second possible design the completely closed position of the dual circuit gas valve is directly followed by the switch position for maximum power of both flame rings. A further actuation of the control element initially reduces the power of the larger flame ring, until this is extinguished completely. Subsequently the power of the smaller flame ring is reduced until this has reached its minimum power. In both the embodiments, depending on the position of the actuation element, either the dual circuit gas valve is completely closed or exclusively the gas flow to the smaller ring with gas outlet openings is opened or the gas flow to both rings with gas outlet openings is opened. On the other hand there is no provision for closing the gas flow to the smaller ring with gas outlet openings while the gas flow to the larger ring with gas outlet openings is opened.
Known gas valve units for dual circuit gas burners are generally designed as plug valves, in which a valve plug is rotated into a valve housing by means of the actuation element. With these known valves the exact setting of a desired burner power as well as the reproducibility of such a setting proves difficult.
The underlying object of the present invention is to provide a generic gas valve unit in which this adjustability is improved.
This object is inventively achieved by the gas volume flow supplied to a first gas outlet being able to be adjusted in a number of stages and by the gas volume flow supplied to a second gas outlet likewise being able to be adjusted in a number of stages. The gas volume flow to each of the two gas outlets is able to be switched discretely in a number of stages. There is no intermediate stage adjustment provided. Each individual switching stage can be explicitly selected by an operator of the gas valve unit and is reproducible.
Preferably, for adjusting the gas volume flow supplied to the first gas outlet, the gas valve unit has at least two on-off valves and at least two first throttle points, preferably at least three first on-off valves and at least three first throttle points. The on-off valves and the throttle points are components of the gas valve unit. Each of the throttle points possesses a defined flow cross-section and is suitable for defining the size of a gas volume flow exactly and reproducibly. The throttle points through which gas flows and does not flow are determined by means of the on-off valves. The on-off valves are actuated directly or indirectly by the operator by means of an actuation element.
The same applies to the adjustment of the gas volume flow to the second gas outlet. For adjusting the gas volume flow supplied to the second gas outlet, the gas valve unit thus has at least two second on-off valves and at least two second throttle points, preferably at least four second on-off valves and at least four second throttle points. More on-off valves and more throttle points are preferably assigned to the second gas outlet than to the first gas outlet since the power range of the flame ring assigned to the second gas outlet is greater and a greater number of switching stages has proved to be sensible here.
Especially advantageously a magnetically acting body, preferably at least one permanent magnet, is provided for controlling the on-off valves, which is able to be moved relative to the on-off valves. The on-off valves are actuated there on account of the magnetically acting body preferably embodied as a permanent magnet. For example valve bodies of the on-off valves can consist of ferrite but not permanently-magnetizable material, on which a force of attraction is exerted with the movable permanent magnet. In this case only those valve bodies are attracted by the permanent magnet and thereby the on-off valves concerned opened which are in the immediate spatial vicinity of the permanent magnet. If the permanent magnet is moved away again from this on-off valve the on-off valve closes automatically. As an alternative it is possible to embody the valve body of the on-off valves from a permanent magnetic material while the movable magnetically acting body consists of ferrite but not permanently-magnetizable material. This enables the same mode of operation to be achieved.
A development of this arrangement makes provision for at least two magnetically acting bodies, preferably at least two permanent magnets, to be provided, wherein a first magnetically acting body is provided for controlling the first on-off valves and the second magnetically acting body is provided for controlling the second on-off valves. The position of the first magnetically acting body controls the gas volume flow to the first gas outlet, while the position of the second magnetically acting body controls the gas volume flow to the second gas outlet. It is possible to couple the movement of the two magnetically acting bodies to one another. The magnetically acting bodies can however also be moved independently of one another.
An advantageous development of the invention makes provision for a movement device, for displacing the at least one magnetically acting body preferably designed as a permanent magnet relative to the on-off valves such that, starting from a completely closed gas valve unit, by actuation of the movement device, first the on-off valves assigned to the first gas outlet will be actuated and then the on-off valves assigned to the second gas outlet will be actuated. This arrangement makes provision for the smaller flame ring to be ignited first when the gas burner is put into operation and subsequently, when the smaller flame ring has reached its maximum power, for the larger flame ring to be ignited. In this case a number of power stages are available both for the smaller flame ring and also for the larger flame ring. While the larger flame ring is burning the smaller flame ring continues to be operated at maximum power.
Preferably, depending on the position of the first magnetically acting body, either no first on-off valve or precisely one first on-off valve or precisely two first on-off valves are opened. Analogously, depending on the position of the second magnetically acting body, either no second on-off valve or precisely one second on-off valve or precisely two second on-off valves are opened. The on-off valves are opened continuously after one another in such cases. When the magnetically acting body is moved from one on-off valve to the next on-off valve, both on-off valves are opened during a switchover phase. When the movable magnetically acting body is disposed precisely in the area of one on-off valve, only this on-off valve is opened.
A possible embodiment of the invention makes provision for the movement device to be designed such that, in a switch position of the gas valve unit in which at least a first on-off valve is opened and all second on-off valves are closed, the second magnetically acting body is moved synchronously to the first magnetically acting body. In these switch positions no second on-off valve which could be opened by means of magnetic force is opposite the second magnetically acting body. Despite this the second magnetically acting body is moved along with the first magnetically acting body.
Furthermore the movement device is embodied such that, for a switching position of the gas valve unit in which at least one second on-off valve is opened, the first magnetically acting body is not moved as well for a movement of the second magnetically acting body. The movement path of the first magnetically acting body in this case is restricted by means of a stop for example. Thus, in this switch position, only the second magnetically acting body moves.
To this end the movement device is embodied such that, for a least one open second on-off valve, at least one first on-off valve, preferably precisely one first on-off valve is opened simultaneously. The first magnetically acting body in this case is held in a position by means of the said stop in which the first magnetically acting body opens a first on-off valve. As a rule it is that first on-off valve for which the gas volume flow to the first gas outlet is minimally large.
The gas valve unit comprises a first throttle path in which the first throttle points are disposed in a row and which each case has a connecting section between two adjacent first throttle points, which connecting section in each case connects a first on-off valve in the opened state to the gas inlet. The throttle points are located behind one another and are disposed in a row. Depending on which on-off valve is opened, the gas flow leads through one, two or more throttle points.
In a similar manner the gas valve unit comprises a second throttle path in which the second throttle points are disposed in a row and which in each case have a connecting section between two adjacent second throttle points which in each case connects a second on-off valve to the gas inlet in the opened state.
The throttle points of the first throttle path—viewed in the direction of gas flow in the first throttle path—have an increasing flow cross-section. In a similar manner the throttle points of the second throttle path—viewed in the direction of gas flow in the second throttle path—have an increasing flow cross-section. This means that primarily that throttle point which follows the opened on-off valve in the direction of gas flow, takes the gas volume flow to the relevant gas outlet. The throttle points following on in the throttle path have a larger flow cross-section and possess a comparatively smaller throttle effect on the gas volume flow.
Further advantages and individual features of the invention are explained in greater detail with reference to the exemplary embodiment shown in the schematic figures, in which
In a preferred embodiment the magnetically acting bodies 5, 6 are each formed by a permanent magnet. The on-off valves 15, 16 each possess non-magnetizable ferromagnetic valve bodies on which the magnetically acting bodies 5, 6 formed by permanent magnets exert a force of attraction when they are positioned over the corresponding valve body. In an alternative embodiment it is possible to embody the valve bodies of the on-off valves 15, 16 as permanent magnets, while the movable magnetically acting bodies 5, 6 consist of non-magnetized ferromagnetic material.
The basic structure of an individual branch of the inventive gas valve, in particular the type of interaction of the magnetically acting bodies 5, 6 with the on-off valves 15, 16 and the guidance of gas inside the gas valve, corresponds to the layout of the subject matters of the European patent applications 09290589.2, 09290590.0 and 09290591.8, submitted on Jul. 27, 2009.
In the position shown in
The switching within the dual circuit gas valve 2 in different switch positions is explained below with reference to the schematic
If the two magnetically acting bodies 5, 6 embodied as permanent magnets, starting from the position depicted in
This switch position is depicted in
In the switch position “3” shown in
When the dual circuit gas valve 2 is now actuated further in the opening direction, the first magnetically acting body 5 remains in its position in accordance with
This switch position “4” is shown in
When the dual circuit gas valve 2 is now actuated further in the opening direction, the second on-off valves 16.2 to 16.6 open one after the other, which ensures that during each switchover process two second on-off valve 16.1 to 16.6 are always opened and at no time are all second on-off valves 16.1 to 16.6 closed. The first on-off valve 15.3 always remains open in this case.
For an actuation of the second gas valve 2 in the closed direction the two magnetically acting bodies 5, 6 are moved in the reverse sequence. Starting from the switch position “9”, first of all only the second magnetically acting body is moved back, until all second on-off valves 16 are closed. Subsequently both magnetically acting bodies 5, 6 are moved back synchronously until all first on-off valves 15 are also closed. Lastly, when the valve is switched off, the gas flow to the second gas outlet 12 is first reduced and subsequently the gas flow to the first gas outlet 11.
The dual circuit gas valve 2 is actuated with a suitable movement device. This can for example comprise a manually actuatable rotary knob. A rotation of the rotary knob then displaces the magnetically acting bodies 5, 6 relative to the on-off valves 15, 16 in the manner described above.
As an alternative it is likewise possible to equip the movement device with a suitable actuator, for example an electric stepping motor or a combination of electric motor and transmission. This actuator can then be activated by means of a suitable electronic controller. The electronic controller then actuates the actuator automatically or in accordance with the output signal of an electronic user interface linked to the controller, which can be formed for example by touch sensors, sliders or removable magnetic knobs. A part or full automatic control of the gas valve unit can be realized by the electronic controller.
Number | Date | Country | Kind |
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10290272 | May 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/057479 | 5/10/2011 | WO | 00 | 11/9/2012 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/144491 | 11/24/2011 | WO | A |
Number | Name | Date | Kind |
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4170245 | Haley | Oct 1979 | A |
5938425 | Damrath et al. | Aug 1999 | A |
6609904 | Chen | Aug 2003 | B2 |
7291009 | Kamal et al. | Nov 2007 | B2 |
8667988 | Cadeau et al. | Mar 2014 | B2 |
8757203 | Cadeau et al. | Jun 2014 | B2 |
Number | Date | Country |
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10249938 | May 2004 | DE |
2312212 | Apr 2011 | EP |
2008141916 | Nov 2008 | WO |
2009010400 | Jan 2009 | WO |
Entry |
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International Search Report PCT/EP2011/057479 dated Feb. 4, 2013. |
Number | Date | Country | |
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20130056663 A1 | Mar 2013 | US |