The present invention relates to a gas wiping apparatus used for hot dip galvanizing equipment in a hot dip galvanizing line for coating zinc or the like.
In this type of hot dip galvanizing line, generally, a strip (a steel plate being plated) continuously subjected to pretreatments including annealing and held at high temperature is passed between sink rolls in a molten metal coating pot and is conveyed upward. During the upward conveyance, a deposit mass (thickness of coated molten metal, or film thickness) is controlled. The strip is then cooled to normal temperature according to a predetermined cooling pattern.
While the strip is being conveyed upward, excess molten zinc adhering to the surface of the strip is wiped by gas blown from a pair of wiping nozzles (gas wiping apparatuses) situated above the molten metal coating pot in such a manner as to face each other, for example, thus controlling the deposit mass to a desired amount <see Patent Literature 1>.
For example, as shown in
[Citation List]
[Patent Literature 1]
Japanese Patent Application Publication No. Hei 6-330275
[Patent Literature 2]
Japanese Patent No. 4020217
[Patent Literature 3]
Japanese Patent No. 3533775
[Patent Literature 4]
Japanese Patent Application Publication No. 2006-274381
The conventional gas wiping apparatus as described above has a structure in which the upper and lower lips 103 and 104 are integrated with each other by multiple vertically fixing bolts 106 (see
Accordingly, the gas outlet width of the nozzle slit 105 in the width direction of the strip is fixed and is set not less than the maximum width of the strip. When a narrow strip is subjected to wiping, gas flowing outside the strip in the width direction is wasted. Moreover, the opposing gas flows collide with each other at high speed and will cause noise, plate vibrations and edge over-coating.
An object of the present invention is to provide a gas wiping apparatus in which the gas outlet width and position of a nozzle slit in a strip width direction are made variable with a simple structure of lips of a wiping nozzle made movable in the strip width direction and which is thus capable of preventing waste of gas while reducing noise, plate vibrations, and occurrence of edge over-coating.
Patent Literatures 2 and 3 disclose gas wiping apparatuses in which a pair of lips defining a nozzle slit of a wiping nozzle is made movable relatively in the strip width direction. According to these apparatuses, the gap of the nozzle slit (a distance between the lips) is adjusted through the relative movement of the pair of lips, but the gas outlet width and position of the nozzle slit in the strip width direction cannot be changed.
Patent Literature 4 discloses a gas wiping apparatus in which a gas outlet width and position of a nozzle slit in a strip width direction are made variable by providing shutoff belts to shut off the flow of gas within a wiping nozzle and side plates which are inserted in the nozzle slit and are integrally move with the shutoff belts and advancing and retracting the shutoff belts between each end of a gas flow chamber and the center thereof. According to this apparatus, the number of parts is increased including the shutoff belts and side plates, and the structure including the movement mechanism is complicated, thus increasing the cost and degrading the reliability of the apparatus.
A first aspect of the present invention to achieve the object provides a gas wiping apparatus which blows gas through a wiping nozzle onto front and rear surfaces of a steel plate going out from a molten metal coating pot and running upward and which thereby controls a deposit mass. The wiping nozzle is separated into an upper lip and a lower lip, blocking faces partially closing a gas supply channel are formed in the upper and lower lips at vertically different positions on opposite sides from each other in a gas outlet width direction, and the upper and lower lips are provided in such a manner as to be movable in a width direction of the steel plate.
According to a second aspect of the present invention, the upper and lower lips are supported on a gas supply base including the gas supply channel in such a manner as to be slidable in the width direction of the steel plate, and are fixable at arbitrary positions by lip holders.
According to a third aspect of the present invention, recess portions are respectively formed, at such positions as to be always located near ends of the steel plate, in facing surfaces which form a nozzle slit of the upper and lower lips, so that a gap of the nozzle slit is made larger near the ends of the steel plate than near a center of the steel plate.
According to a fourth aspect of the present invention, the gas wiping apparatus includes: a movement mechanism allowing the upper and lower lips to independently move in the width direction of the steel plate; drive means for independently moving the upper and lower lips; plate end detection sensors respectively attached to the upper and lower lips so as to detect end portions of the steel plate; and control means for controlling the drive means on a basis of detection signals from the plate end detection sensors so as to adapt the upper and lower lips to changes in position of the end portions of the steel plate.
According to a fifth aspect of the present invention, the upper and lower lips are provided with baffle plates.
According to a sixth aspect of the present invention, the upper and lower lips are supported to be independently movable in the width direction of the steel plate and are replaceable.
According to the gas wiping apparatus of the present invention having the aforementioned configuration, it is possible to change the gas outlet width of the nozzle slit in the steel plate width direction according to the width of the steel plate with such a simple structure that the wiping nozzle is separated into the upper and lower lips and the upper and lower lips are moved oppositely in the steel plate width directions. Moreover, by moving the upper and lower lips toward the same end of the steel plate in the width direction thereof, the gas outlet position of the nozzle slit in the width direction of the steel plate can be changed according to the meandering steel plate.
Consequently, it is possible to prevent waste of gas flowing outside the plate in the width direction and prevent noise, plate vibrations, and occurrence of edge over-coating due to high speed collision of the opposing gas flows.
Hereinafter, a gas wiping apparatus according to the present invention is described with embodiments in detail with reference to the drawings.
[Embodiment 1]
As shown in
Specifically, the gas wiping apparatus 11 is designed so that gas supplied from the inside of a nozzle header 13 through a gas supply channel 15 of a manifold 14 to the wiping nozzle 12 blows out from a nozzle slit 18 evenly in a width direction of the strip S. The nozzle slit 18 is defined between facing surfaces 16a and 17a of upper and lower lips 16 and 17 of the wiping nozzle 12.
In the wiping nozzle 12, a T-shaped slide base (a gas supply base) 20 is laterally connected to a joint flange 19 of the manifold 14 by bolts, and a gas supply channel 21 of the T-shaped slide base 20 communicates with the gas supply channel 15 of the manifold 14 via a gas supply channel 22 of the joint flange 19. The gas supply channel 21 of the slide base 20 is composed of a collective channel portion 21a and a multi-hole channel portion 21b (see
To a horizontal protruding portion 20a of the slide base 20, the upper and lower lips 16 and 17 are attached in such a manner as to sandwich the protruding portion 20a from above and below.
Specifically, base portions of the upper and lower lips 16 and 17 are engaged with upper and lower surfaces of the protruding portion 20a with upper and lower sliding liners 23A and 23B interposed therebetween, respectively. The upper and lower lips 16 and 17 are respectively pressed against and fixed to arbitrary places of the upper and lower surfaces of the protruding portion 20a by air pressures of upper and lower static pressure pads (lip holders) 24A and 24B attached into the slide base 20. Meanwhile, the upper and lower lips 16 and 17 are configured to be slidable on the upper and lower surfaces of the protruding portion 20a in the width direction of the strip S (also referred to as a strip width direction) with the upper and lower sliding liners 23A and 23B interposed therebetween, respectively, when the air pressure of the upper and lower static pressure pads 24A and 24B is released (or reduced).
The upper and lower sliding liners 23A and 23B are oilless liners but may be composed of linear motion guides (LM guides). Moreover, for fixing the upper and lower lips 16 and 17, the upper and lower static pressure pads 24A and 24B are supplied with air pressure from a pressurized air supply such as a compressor through internal channels of the upper and lower static pressure pads 24A, and 24B and slide base 20 and not-shown external pipes. However, the upper and lower static pressure pads 24A and 24B may be supplied with pressure of another fluid instead of air, or the upper and lower static pressure pads 24A and 24B may be replaced with mechanical fixing means.
As shown in
The upper and lower lips 16 and 17 can therefore independently slide in arbitrary directions. As the upper and lower lips 16 and 17 slide, blocking faces 16A and 17A closing the multi-hole channel portion 21b of the gas supply channel 21 of the slide base 20 partially in the longitudinal direction of the nozzle slit 18 (the strip width direction) are formed in the upper and lower lips 16 and 17 at vertically different positions on the opposite sides from each other in the gas outlet width direction (see
In the portions of the upper and lower lips 16 and 17 including the blocking faces 16A and 17A, the facing surfaces 16a and 17a of the upper and lower lips 16 and 17 are brought into airtight contact with each other to form side seals Sa and Sb (see
With such a structure, if a strip S with a wide width is changed to another strip S with a narrow width, for example, as shown in
On the contrary, when a strip S with a narrow width is changed to another strip S with a wide width, as shown in
Moreover, if the upper and lower lips 16 and 17 slide in a same direction, the gas outlet position in the strip width direction can be changed without changing the gas outlet width of the nozzle slit 18 in the strip width direction. In other words, if the strip S is meandering, the upper and lower lips 16 and 17 can slide following the meandering strip S. The gas outlet width of the nozzle slit 18 in the strip width direction can be always fit to the plate width of the strip S so as to maintain the above-described proper relationship (in terms of the gas outlet width and position).
According to this embodiment, it is possible to avoid waste of gas blowing outside the strip S in the strip width direction and to achieve energy-saving. Specifically, gas blowing outside the strip S in the strip width direction is reduced, and the gas supply can be accordingly reduced under a constant nozzle internal pressure. Conversely, the nozzle internal pressure can be increased with reduced gas supply. In addition, the opposing gas flows outside the strip S in the strip width direction are reduced, and thus it is possible to reduce noise, plate vibration, occurrence of edge over-coating due to high speed collision of the opposing gas flows.
Furthermore, the desired object can be achieved by only sliding the upper and lower lips 16 and 17 including the blocking faces 16A and 17A formed thereon, which close the multi-hole channel portion 21b of the gas supply channel 21 of the slide base 20 partially in the longitudinal direction of the nozzle slit 18. This requires only such a simple structure including the aforementioned movement mechanisms composed of the racks and pinions, the drive means composed of the motors, and the like.
[Embodiment 2]
In this embodiment, recess portions 16b and 17b are respectively formed in the portions of the facing surfaces 16a and 17a forming the nozzle slit 18 of the upper and lower lips 16 and 17 in Embodiment 1, which are positioned always near the respective ends of the strip S. The gap of the nozzle slit 18 is configured to be larger near the ends of the strip S than near the center of the strip S. The configuration of the other components is the same as that of Embodiment 1.
According to this embodiment, in addition to the same operations and effects as those of Embodiment 1, the gas supply near the ends of the strip S is more than that near the center of the strip S. This reduces the influence of high speed collision of the opposing gas flows outside the strip S in the width direction. Accordingly, the wiping performance thus enhanced can further reduce the noise, plate vibration, and occurrence of edge over-coating.
[Embodiment 3]
In this embodiment, strip end sensors 30A and 30B (such as photo-sensors or 2D laser sensors) are individually attached to the portions, of the upper and lower lips 16 and 17 of Embodiment 1, which are always positioned near the respective ends of the strip S. The upper and lower lip moving motors 27A and 27B are configured to be driven and controlled by a controller (control means) 31 for controlling lip movement. The controller 31 is composed of a microcomputer or the like and receives detection signals from the strip end sensors 30A and 30B. The configuration of the other components is the same as that of Embodiment 1.
According to this embodiment, in addition to the same operations and effects as those of Embodiment 1, the gas outlet width and position of the nozzle slit 18 in the strip width direction can be automatically adjusted at high accuracy.
[Embodiment 4]
In this embodiment, baffle plates 32A and 32B for preventing collision of the opposing gas flows outside the strip S in the strip width direction are individually attached to the portions, of the upper and lower lips 16 and 17 of Embodiment 1, which are always positioned near the respective ends of the strip S. The configuration of the other components is the same as that of Embodiment 1. The baffle plates 32A and 32B are fixed in such a manner as not to move relative to the respective lips 16 and 17 in the strip width direction but is preferably configured to move in a direction perpendicular to the strip width direction and to swing following the movements of the ends of the strip S in the direction perpendicular to the strip width direction.
According to this embodiment, in addition to the same operations and effects as those of Embodiment 1, the ends of the strip S can be positioned near the ends of the respective baffle plates 32A and 32B at high accuracy. It is therefore possible to allow the baffle plates 32A and 32B to fully exert the operational effect thereof, thus further preventing the occurrence of edge over-coating.
[Embodiment 5]
In this embodiment, the blocking faces 16A and 17A of the upper and lower lips 16 and 17 are formed on the sides of the facing surfaces 16a and 17a forming the nozzle slit 18, respectively, instead of such portions that the multi-hole channel portion 21b of the slide base 20 is partially closed. The configuration of the other components is the same as that of Embodiment 1.
According to this embodiment, it is possible to provide the same operations and effects as those of Embodiment 1.
[Embodiment 6]
In this embodiment, provided is a configuration example in which the upper lip 16 and/or lower lip 17 in Embodiment 1 are replaceable in addition to the configuration in which the gas outlet width of the nozzle slit 18 in the strip width direction is changeable as in the above-descried embodiments, the upper and lower lips 16 and 17 being supported by the movement mechanisms 25A and 25B (see
Specifically, if the upper lip 16 gets damage from a collision with the strip S or molten metal splashes over to the upper lip 16 while the wiping nozzle 12 is operating in the states shown in
In this embodiment, the upper lip 16 can be easily detached alone by sliding the upper lip 16 on the upper surface of the protruding portion 20a of the slide base 20 in the strip width direction of the strip S with the upper sliding liner 23A (see
According to this embodiment, in addition to the same operations and effects as those of Embodiment 1, the upper and lower lips can be replaced easily and independently by sliding the upper or lower lips in the strip width direction, thus reducing time taken to replace the wiping nozzle 12 and increasing the productivity.
The present invention is not limited to the aforementioned embodiments, and it is obvious that various modifications including changing shapes of the upper and lower lips, slide base, and protruding portions thereof can be made without departing from the sprit of the invention. Moreover, the aforementioned embodiments, the gas outlet width and position in the strip width direction can be changed by sliding both of the upper and lower lips. However, it is obvious that the gas outlet width and position in the strip width direction may be changed by moving any one of the upper and lower lips.
The gas wiping apparatus according to the present invention is applicable to steel process lines.
Number | Date | Country | Kind |
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2009-053164 | Mar 2009 | JP | national |
2009-141769 | Jun 2009 | JP | national |
Number | Name | Date | Kind |
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6199301 | Wallace | Mar 2001 | B1 |
Number | Date | Country |
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6-330275 | Nov 1994 | JP |
3533775 | Mar 2004 | JP |
2006-274381 | Oct 2006 | JP |
4020217 | Oct 2007 | JP |
Number | Date | Country | |
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20100224120 A1 | Sep 2010 | US |