Patent Grant
11655532
This disclosure relates to a gas wiping nozzle that blows gas onto a metal strip pulled up from a molten metal bath and adjusts the amount of a molten metal coated to a surface of the metal strip and a method of manufacturing a hot-dip metal coated metal strip using the gas wiping nozzle.
A hot-dip galvanized steel sheet, which is a type of hot-dip metal coated steel sheets, is widely used in fields such as building materials, automobiles, and home appliances. In those applications, an excellent appearance is required for the hot-dip galvanized steel sheet. Since the appearance after painting is strongly affected by surface defects such as uneven coating thickness, flaws, and adhesion of foreign matter, it is important that the hot-dip galvanized steel sheet has no surface defects.
In a continuous hot-dip metal coating line, normally, a steel strip as a metal strip annealed in a continuous annealing furnace in a reducing atmosphere passes through a snout and is introduced into a molten metal bath in a coating tank. The steel strip is pulled up above the molten metal bath via a sink roll and a support roll in the molten metal bath. Thereafter, the amount (also referred to as a basic weight amount) of molten metal coated is adjusted by blowing wiping gas from gas wiping nozzles located on both sides of the steel strip onto the surface of the steel strip and scraping off the excess molten metal coated to the surface of the steel strip and pulled up. To correspond to various steel strip widths and also cope with displacement in the width direction when the steel strip is pulled up, the gas wiping nozzle is normally configured to be wider than the width of the steel strip and extends outward from an end portion in the width direction of the steel strip.
In such a gas wiping method, hot metal wrinkles (also referred to as hot metal sagging) with corrugated flow pattern are often generated on the coated surface due to minute vibration of the steel strip or irregular hot metal flow on the coating layer due to the blowing of wiping gas. When the coated surface of a coated steel sheet with such hot metal wrinkles is used as a coating base surface in an outer coating application, a surface texture of a coating film, particularly smoothness, is impaired, and thus the coated steel sheet cannot be used for an exterior sheet to be suitable for a coating treatment having an excellent appearance, which significantly affects the yield of the coated steel sheet.
To solve this problem, for example, those described in Japanese Patent No. 6011740 are known.
A continuous hot-dip metal coating method described in JP '740 is a method in which a steel strip is continuously immersed in a molten metal coating bath, and gas is blown from a gas wiping nozzle onto the steel strip immediately after being drawn out from the molten metal coating bath to control the amount of coating. The temperature T of the wiping gas blown from the gas wiping nozzle is controlled according to a DB value represented by a ratio of the distance D between a tip end of the gas wiping nozzle and the steel strip, and a gas wiping nozzle gap B.
In addition, in the known gas wiping method, a phenomenon that the edge portion of the steel strip may be supercooled from a central portion occurs during wiping, the steel strip may be warped, the amount of coating in the width direction may be uneven, and there may also be a problem of wasting a large amount of zinc in vain to guarantee the lower limit of the amount of zinc coated.
To solve this problem, for example, a method described in JP H08-176776 A is known.
A wiping method in continuous hot-dip galvanizing described in JP '776 is a method of heating wiping gas such that the temperature TG (° C.) of the wiping gas and the sheet thickness D (mm) of a steel strip to be coated satisfy equation (1), in the continuous hot-dip galvanizing, when the wiping gas is blown from a gas wiping nozzle to wipe the hot-dip zinc coating to the front and rear of the steel strip to be coated:
Wiping gas temperature TG (° C.)≥−400D+400 (1).
In addition, as the gas wiping nozzle, for example, a nozzle described in JP 2018-178159 A is also known.
The gas wiping nozzle described in JP '159 is a nozzle that blows gas onto a steel strip pulled up above a molten metal coating bath and adjusts a film thickness of a molten metal film coated to the surface of the steel strip. The gas wiping nozzle includes a first lip portion and a second lip portion that are provided to face each other and form a nozzle chamber into which gas is introduced, a slit formed between the end portions of the first lip portion and the second lip portion on the steel strip side, as a blowing port for gas blown from the nozzle chamber, and a fixing member provided on the slit side in the nozzle chamber and fixing the first lip portion and the second lip portion. In the fixing member, a plurality of first communication holes that communicate the slit side and the opposite side of the slit with respect to the fixing member is disposed side by side along the width direction of the steel strip.
According to the gas wiping nozzle described in JP '159, even when each part is reassembled to replace a part or all of the parts constituting the gas wiping nozzle, it is possible to suppress variations in a gap of the slit (also referred to as a slit gap) after assembly for each assembly.
However, the continuous hot-dip metal coating method described in JP '740, the wiping method in the continuous hot-dip galvanizing described in JP '776, and the gas wiping nozzle described in JP '159 in the related art have the following problems.
That is, in the continuous hot-dip metal coating method described in JP '740 and the wiping method in continuous hot-dip galvanizing described in JP '776, the wiping gas is heated to create a high temperature atmosphere around the gas wiping nozzle, and the gas wiping nozzle itself is also heated as the wiping gas is heated. The material of the gas wiping nozzle is not described in JP '740 and JP '776, and when the gas wiping nozzle is made of metal according to a normal method, the nozzle is significantly deformed due to the property of being easily plastically deformed or the property of having a high coefficient of linear expansion. As a result, there is a problem that a gap of a slit as a gas blowing port provided at the end portion of the gas wiping nozzle on the steel strip side, that is, the gap in the width direction orthogonal to the length direction of the slit cannot be uniformly held along the length direction of the slit, and the amount of coating to the steel strip along the width direction of the steel strip is non-uniform.
On the other hand, in the gas wiping nozzle described in JP '159, since the first lip portion and the second lip portion are fixed on the slit side in the nozzle chamber by the fixing member, it is possible to suppress variations in the slit gap after assembly for each assembly when replacing a part or all of the parts constituting the gas wiping nozzle.
However, since the fixing member in the gas wiping nozzle described in JP '159 and the bolt used to fix the fixing member are made of metal, there is a problem that the fixing member, the bolt or the like extends in a high temperature atmosphere, which changes the slit gap, and the gap of the slit cannot be uniformly held along the length direction of the slit.
Therefore, it could be helpful to provide a gas wiping nozzle capable of uniformly holding a gap in the width direction orthogonal to the length direction of a slit as a gas blowing port along the length direction of the slit even in a high temperature atmosphere, and a method of manufacturing a hot-dip metal coated metal strip using the gas wiping nozzle.
We thus provide a gas wiping nozzle configured to blow wiping gas onto a metal strip pulled up from a molten metal bath and adjust an amount of a molten metal coated to a surface of the metal strip, the gas wiping nozzle including: a first nozzle member and a second nozzle member provided to face each other, in which a slit as a gas blowing port is formed to extend in a length direction between end portions of the first nozzle member and the second nozzle member on the metal strip side; and a shim member configured to adjust a gap of the slit in a width direction orthogonal to the length direction, in which the shim member is made of a ceramic material or a carbon material, each of the first nozzle member and the second nozzle member has a groove portion, and the shim member is fitted into both of the groove portions of the first nozzle member and the second nozzle member and fixes the first nozzle member and the second nozzle member.
We also provide a method of manufacturing a hot-dip metal coated metal strip, the method including: disposing a pair of the gas wiping nozzles described above on both surface sides of a metal strip pulled up from a molten metal bath; blowing wiping gas from each slit of the pair of gas wiping nozzles to each surface of the metal strip to adjust an amount of molten metal coated to both surfaces of the metal strip; and continuously manufacturing a hot-dip metal coated metal strip.
According to our gas wiping nozzle and the method of manufacturing the hot-dip metal coated metal strip, it is possible to provide the gas wiping nozzle capable of uniformly holding the gap in the width direction orthogonal to the length direction of the slit as the gas blowing port along the length direction of the slit even in a high temperature atmosphere, and the method of manufacturing the hot-dip metal coated metal strip using the gas wiping nozzle.
Hereinafter, examples of our nozzles and methods will be now described with reference to the drawings. The examples illustrated below represent devices and methods embodying our technical ideas, and the technical ideas do not specify the material, shape, structure, arrangement, and the like of the component parts in the following examples.
In addition, the drawings are schematic. Therefore, a relationship, ratio and the like between a thickness and a plane dimension are different from the actual ones, and there are parts where the relationship and ratio of the dimensions are different between the drawings.
The continuous hot-dip metal coating equipment 1 illustrated in
The continuous hot-dip metal coating equipment 1 includes a snout 2, a coating tank 3, a sink roll 5, and a support roll 6.
The snout 2 is a member having a rectangular cross section perpendicular to the traveling direction of the steel strip S, which partitions a space through which the steel strip S passes. The upper end of the snout 2 is connected to, for example, the outlet side of a continuous annealing furnace, and the lower end is immersed in the molten metal bath 4 stored in the coating tank 3. The steel strip S annealed in the continuous annealing furnace in a reducing atmosphere passes through the snout 2 and is continuously introduced into the molten metal bath 4 in the coating tank 3. Thereafter, the steel strip S is pulled upward from the molten metal bath 4 via the sink roll 5 and the support roll 6 in the molten metal bath 4.
Wiping gas is blown onto both surfaces of the steel strip S pulled upward from the molten metal bath 4 from a pair of gas wiping nozzles 10 (slits 14 described later) disposed on both surface sides of the steel strip S and the amount of molten metal coated to both surfaces of the steel strip S is adjusted. Thereafter, the steel strip S is cooled by cooling equipment (not illustrated) and guided to a subsequent step, and the hot-dip metal coated steel strip S is continuously manufactured.
Each of the pair of gas wiping nozzles 10 disposed on both surface sides of the steel strip S includes a nozzle header 15 and a first nozzle member 11 disposed on the upper side and a second nozzle member 12 disposed on the lower side that are connected to the nozzle header 15 as illustrated in
The nozzle header 15 of each gas wiping nozzle 10 is formed in a substantially rectangular shape extending in the length direction X, the depth direction Y, and the width direction Z, and the material thereof is a metal such as chrome molybdenum steel, for example. As illustrated in
In addition, as illustrated in
In addition, as illustrated in
The first nozzle member 11 and the second nozzle member 12 are vertically aligned and fixed, and each of the rear end surface 11b of the first nozzle member 11 and the rear end surface 12b of the second nozzle member 12 is connected to the front surface of the nozzle header 15. As a result, the hollow portion 13 is formed to include the hollow portion forming space 13c formed in the nozzle header 15, the hollow portion forming space 13a formed in the first nozzle member 11, and the hollow portion forming space 13b formed in the second nozzle member 12. The lower surface of the end portion 11c of the first nozzle member 11 on the steel strip S side and the upper surface of the end portion 12c of the second nozzle member 12 on the steel strip S side are opposite planes, and the space between these planes is the slit 14 as the gas blowing port described above. As described above, the slit 14 is elongated in the length direction X, the length of the length direction X is L1 as shown in
The slit 14 communicates with the hollow portion 13 in the depth direction Y. The hollow portion 13 functions as a pressure equalizing portion, and the wiping gas introduced into the hollow portion 13 from the gas supply pipe 17 via the gas supply path 16 is blown at a uniform pressure over the entire length direction X of the slit 14.
In addition, as illustrated in
These shim members 30 also have a function of fixing the first nozzle member 11 and the second nozzle member 12. To fix the first nozzle member 11 and the second nozzle member 12 by the shim members 30, the first nozzle member 11 and the second nozzle member 12 respectively have groove portions 21 and 22 into which these shim members 30 are fitted.
As illustrated in
In addition, as illustrated in
As illustrated in
The cross-sectional shape of each of the groove portion 21 of the first nozzle member 11 and the groove portion 22 of the second nozzle member 12 is a dovetail groove shape as illustrated in
In addition, as illustrated in
As illustrated in
The shim member 30 is attachable to and detachable from each of the groove portions 21 and 22 in a direction parallel to the extending direction (front-rear direction) of each of the groove portions 21 and 22 of the first nozzle member 11 and the second nozzle member 12 from the rear end surface 11b of the first nozzle member 11 and the rear end surface 12b of the second nozzle member 12.
The first nozzle member 11, the second nozzle member 12, and each shim member 30 are made of a ceramic material or carbon material having low wettability with respect to molten metal such as hot-dip zinc, being hard to be plastically deformed, and having a low coefficient of linear expansion. Specifically, examples of the ceramic material include alumina, sialon, silicon nitride, zirconia, barium titanate, hydroxyapatite, silicon carbide (SiC), and fluorite, examples of the carbon material includes graphite, and the material is not limited thereto. In addition, since graphite oxidizes and volatilizes in a highly oxidizing atmosphere, it is preferable to coat the surface layer with silica or the like.
Since invar or tungsten has a low coefficient of linear expansion, but are plastically deformed, invar or tungsten is not suitable as a material for the first nozzle member 11, the second nozzle member 12, and each shim member 30, in particular, as a material for each shim member 30.
As the ceramic material or carbon material, those having a bending strength of 600 MPa or more are preferable, and those having a bending strength of 800 MPa or more are more preferable. Therefore, it is preferable to use zirconia, silicon nitride, sialon or the like as the ceramic material. When these materials are used, it is hard to be plastically deformed, and when an applied strength is equal to or lower than fracture strengths of these materials, substantial deformation can be suppressed.
When zinc adheres to the first nozzle member 11 and/or the second nozzle member 12 and closes the slit 14 during the operation of the actual machine, the amount of the coating to the steel strip S partially increases at that location, and linear defects occur in the same direction as the traveling direction of the steel strip S. Therefore, the zinc adhered to the first nozzle member 11 and/or the second nozzle member 12 is removed by a dedicated jig. At this time, when the hardness of the surfaces of the first nozzle member 11 and the second nozzle member 12 is low, cracks or chips may occur. To avoid such cracks and chips, the ceramic material and carbon material used for the first nozzle member 11, the second nozzle member 12, and each shim member 30 preferably have a Vickers hardness of 800 HV or more, and more preferably 1000 HV or more. For the same reason, a fracture toughness of the ceramic material or carbon material is preferably 5 MPa·m1/2 or more, and more preferably 7 MPa·m1/2 or more.
When a high-temperature gas is used as the wiping gas, cracks may occur when a thermal shock resistance of each of the first nozzle member 11 and the second nozzle member 12 is the high-temperature gas or less. Therefore, the thermal shock resistance of the ceramic material or carbon material is preferably the temperature or higher used as the wiping gas, the thermal shock resistance is preferably 430° C. or higher, and more preferably 600° C. or higher.
From the viewpoint of suppressing nozzle deformation due to thermal influence, the coefficient of linear expansion of the first nozzle member 11 and the second nozzle member 12 is preferably ½ or less, and more preferably ⅓ or less, with respect to the coefficient of linear expansion of the nozzle header 15 to which the first nozzle member 11 and the second nozzle member 12 are fixed.
Next, when a method of fixing the first nozzle member 11 and the second nozzle member 12 is described, first, the members are combined vertically with the first nozzle member 11 on the upper side and the second nozzle member 12 on the lower side.
Next, the first nozzle member 11 and the second nozzle member 12 are each subjected to dovetail groove processing from the rear end surfaces 11b and 12b to form the groove portions 21 and 22.
Thereafter, the shim member 30 is fitted into both of the groove portion 21 of the first nozzle member 11 and the groove portion 22 of the second nozzle member 12 in a direction parallel to the direction where the groove portions 21 and 22 extend from the rear end surfaces 11b and 12b of the first nozzle member 11 and the second nozzle member 12.
As a result, the first nozzle member 11 and the second nozzle member 12 are fixed. In a state where the shim member 30 is fitted into both of the groove portion 21 and the groove portion 22 as illustrated in
The rear end surface 11b of the fixed first nozzle member 11 and the rear end surface 12b of the fixed second nozzle member 12 may be connected to the front end surface of the nozzle header 15 by a fixing member such as a screw (not illustrated).
The step of forming the groove portions 21 and 22 by performing dovetail groove processing on the first nozzle member 11 and the second nozzle member 12 may be performed before combining the first nozzle member 11 on the upper side and the second nozzle member 12 on the lower side vertically. The first nozzle member 11 in which the groove portion 21 is formed and the second nozzle member 12 in which the groove portion 22 is formed are vertically combined so that the groove portion 21 and the groove portion 22 are plane-symmetrical. Thereafter, the shim member 30 is fitted in the direction parallel to the direction where the groove portions 21 and 22 extend from the rear end surfaces 11b and 12b of the first nozzle member 11 and the second nozzle member 12. When the first nozzle member 11 in which the groove portion 21 is formed and the second nozzle member 12 in which the groove portion 22 is formed are vertically combined so that the groove portion 21 and the groove portion 22 are plane-symmetrical, the accuracy of the groove portions 21 and 22 may be confirmed, and then the first nozzle member 11 and the second nozzle member 12 may be disassembled to be combined after the groove portions 21 and 22 are reprocessed. Alternatively, after combining the first nozzle member 11 in which the groove portion 21 is formed and the second nozzle member 12 in which the groove portion 22 is formed vertically so that the groove portion 21 and the groove portion 22 are plane-symmetrical, the groove portions 21 and 22 may be subjected to processing such as polishing to finish to a predetermined size.
When the gas wiping nozzle 10 is placed in a high temperature atmosphere, for example, when the wiping gas is heated and the gas wiping nozzle 10 itself is also heated with the heating of the wiping gas, the metal nozzle header 15 tends to extend in the vertical direction, that is, in the width direction Z of the slit 14 due to thermal expansion. As a result, the rear end surface 11b of the first nozzle member 11 and the second nozzle member 12 are also pulled by the metal nozzle header 15 and tend to separate from each other vertically. However, the first nozzle member 11 is caught on the inclined surface 31a of the first fitting portion 31 having a shape complementary to the inclined surface of the dovetail-shaped portion 21b of the groove portion 21. On the other hand, the second nozzle member 12 is caught on the inclined surface 32a of the second fitting portion 32 having a shape complementary to the inclined surface of the dovetail-shaped portion 22b of the groove portion 22. Since the shim member 30 is made of a material that is not easily plastically deformed, the first nozzle member 11 and the second nozzle member 12 are not separated from each other vertically. Since the first nozzle member 11 and the second nozzle member 12 are not separated from each other vertically, the gap L3 of the slit 14 formed between the end portions 11c and 12c of the first nozzle member 11 and the second nozzle member 12 on the steel strip S side is held.
In addition, in the gas wiping nozzle 10 according to this example, since the first nozzle member 11, the second nozzle member 12, and the shim member 30 are all made of ceramic materials or carbon materials, the coefficient of linear expansion is small and there is no difference in the coefficient of linear expansion between these members. Therefore, even in a high temperature atmosphere, the gap L3 in the width direction orthogonal to the length direction X of the slit 14 as the gas blowing port can be uniformly held along the length direction X of the slit. In particular, since the sheet thickness of each of the first nozzle member 11 and the second nozzle member 12 decreases from the rear side to the front side and there is a difference in sheet thickness, even when the same amount of heat is applied, the amount of temperature rise differs. Therefore, it is effective to use a ceramic material or carbon material with a small coefficient of linear expansion.
When the nozzle header 15 is also made of a ceramic material or a carbon material, it is more effective to uniformly hold the gap L3 of the slit 14, but since it is difficult to use a ceramic material or carbon material that can withstand high-pressure wiping gas (can withstand at least 60 kPa), the nozzle header 15 is not made of a ceramic material or carbon material.
In addition, in the gas wiping nozzle described in JP '159, since the first lip portion and the second lip portion are fixed on the slit side in the nozzle chamber by the fixing member, it is possible to suppress variations in the slit gap after assembly for each assembly when replacing a part or all of the parts constituting the gas wiping nozzle.
However, since the fixing member for fixing the upper and lower nozzle members in the gas wiping nozzle described in JP '159 and the bolt used to fix the fixing member are made of metal, there is a problem that the fixing member, the bolt or the like extends in a high temperature atmosphere, which changes the slit gap, and the gap of the slit cannot be uniformly held along the length direction of the slit.
On the other hand, in our gas wiping nozzle 10, not only the first nozzle member 11 and the second nozzle member 12 are made of a ceramic material or a carbon material, but also the shim member 30 is made of a ceramic material or a carbon material and, furthermore, the shim member 30 also has a function of fixing the first nozzle member 11 and the second nozzle member 12. Therefore, there is no member that fixes the first nozzle member 11 and the second nozzle member 12 that acts to widen the gap L3 of the slit 14 in a high temperature atmosphere. Since the shim member 30 is made of a material that is not easily plastically deformed, the gap L3 of the slit 14 as the gas blowing port can be uniformly held along the length direction X of the slit even in a high temperature atmosphere.
In a configuration assuming that the shim member 30 does not have the function of fixing the first nozzle member 11 and the second nozzle member 12, and the first nozzle member 11 and the second nozzle member 12 that are made of ceramic materials are fixed by metal bolts, it is necessary to make bolt holes in the first nozzle member 11 and the second nozzle member 12 made of the ceramic materials and close the metal bolts in the bolt holes. Thus, the first nozzle member 11 and the second nozzle member 12, which are made of ceramic materials, may be damaged by the torque when the metal bolt is tightened or thermal expansion of the metal bolt.
On the other hand, in our gas wiping nozzle 10, not only the first nozzle member 11 and the second nozzle member 12 are made of a ceramic material or a carbon material, but also the shim member 30 is made of a ceramic material or a carbon material and, furthermore, the shim member 30 also has a function of fixing the first nozzle member 11 and the second nozzle member 12. Therefore, the first nozzle member 11 and the second nozzle member 12 are not damaged by the torque when the metal bolt is tightened or thermal expansion of the metal bolt.
Next, a modification example of the groove portion of the first nozzle member, the groove portion of the second nozzle member, and the shim member will be described with reference to
The basic configuration of a groove portion 41 of the first nozzle member 11 and a groove portion 42 of the second nozzle member 12 illustrated in
That is, the cross-sectional shape of each of the groove portion 41 of the first nozzle member 11 and the groove portion 42 of the second nozzle member 12 illustrated in
The groove portion 41 of the first nozzle member 11 extends forward from the rear end surface 11b as shown in FIGS. 1 and 2 of the first nozzle member 11 over the length 1. In addition, the groove portion 42 of the second nozzle member 12 also extends forward from the rear end surface 12b as shown in FIGS. 1 and 2 of the second nozzle member 12 over the length 1. In this example, the length 1 of the groove portions 41 and 42 in the front-rear direction is approximately 5 mm.
In addition, as illustrated in
As illustrated in
In a state where the shim member 50 is fitted into both of the groove portion 41 and the groove portion 42 as illustrated in
When the gas wiping nozzle 10 illustrated in
Since the shim member 50 is made of a ceramic material or a carbon material as well as the first nozzle member 11 and the second nozzle member 12, and also has a function of fixing the first nozzle member 11 and the second nozzle member 12, the shim member 50 exhibits the same effect as when the groove portions 21 and 22 and the shim member 30 illustrated in
Next, an example in which a pin is used to connect the groove portion of the first nozzle member and the shim member and connect the groove portion of the second nozzle member and the shim member will be described with reference to
First, the basic configuration of a groove portion 61 of the first nozzle member 11 and a groove portion 62 of the second nozzle member 12 illustrated in
The cross-sectional shape of each of the groove portion 61 of the first nozzle member 11 and the groove portion 62 of the second nozzle member 12 illustrated in
In addition, the shim member 70 has a rectangular parallelepiped shape and, as illustrated in
When fixing the first nozzle member 11 and the second nozzle member 12, the shim member 70 is fitted into both of the groove portion 61 of the first nozzle member 11 and the groove portion 62 of the second nozzle member 12. Furthermore, a plurality of pins 71 are used to connect the groove portion 61 of the first nozzle member 11 to the shim member 70, and to connect the groove portion 62 of the second nozzle member 12 to the shim member 70. As described above, in this example, the shim member 70 can be fitted before the first nozzle member 11 and the second nozzle member 12 are combined so that assembling is possible without inserting the shim member 70 into the groove portions 61 and 62 from the rear end surfaces 11b and 12b of the first nozzle member 11 and the second nozzle member 12. Therefore, the shim member 70 may be provided at a plurality of locations in the depth direction Y of the first nozzle member 11 and the second nozzle member 12. As a result, the gap L3 of the slit 14 can be held with higher accuracy.
As illustrated in
When connecting the groove portion 61 of the first nozzle member 11 and the shim member 70, as illustrated in
Each pin 71 is formed of a cylinder, and the diameter C4 thereof is approximately Φ1 to 10 mm, and the insertion depth C3 of the pin 71 is approximately 1 to 15 mm. However, the insertion depth C3 of the pin 71<the width C1 of the shim member 70, and the diameter C4 of the pin 71<the height C2 of the shim member 70 are set. Similarly, as the material of each pin 71, a ceramic material or a carbon material is preferable. In addition, the bending strength of each pin 71 is preferably 600 MPa or more, and more preferably 800 MPa or more. Therefore, it is preferable to use zirconia, silicon nitride, sialon or the like as the ceramic material.
When the gas wiping nozzle 10 illustrated in
Next, in the manufacturing of the steel strip S, it is preferable to control the temperature of the wiping gas so that the temperature T (° C.) of the wiping gas immediately after being blown from the slit 14 of the gas wiping nozzle 10 satisfies TM−150≤T≤TM+250 in relation to the melting point TM (° C.) of the molten metal. When the temperature T (° C.) of the wiping gas is controlled in this range, cooling and solidification of the molten metal can be suppressed so that uneven viscosity is unlikely to occur and the occurrence of hot metal wrinkles can be suppressed. On the other hand, when the temperature T (° C.) of the wiping gas is less than TM−150° C. and is too low, the temperature T does not affect the fluidity of the molten metal and is not effective in suppressing the occurrence of hot metal wrinkles. In addition, when the temperature T (° C.) of the wiping gas is higher than TM+250° C., alloying is promoted and the appearance of the steel sheet is deteriorated.
In addition, a method of raising the temperature of the wiping gas supplied to the gas wiping nozzle 10 is not particularly limited. Examples thereof include a method of heating with a heat exchanger and raising the temperature to supply, and a method of mixing the combustion exhaust gas of the annealing furnace with air.
In addition, examples of the hot-dip metal coated metal strip manufactured by applying the gas wiping nozzle and the method of manufacturing the hot-dip metal coated metal strip include a hot-dip galvanized steel strip. The hot-dip galvanized steel strip includes both a coated steel sheet (GI) that is not subjected to an alloying treatment after the hot-dip galvanized treatment and a coated steel sheet (GA) that is subjected to the alloying treatment. However, the hot-dip metal coated metal strip manufactured by applying the gas wiping nozzle and the method of manufacturing the hot-dip metal coated metal strip is not limited thereto, and includes all hot-dip metal coated steel strips containing other molten metals such as aluminum and tin other than zinc.
Although examples of our nozzles and methods are described above, this disclosure is not limited thereto, and various modifications and improvements can be made.
For example, only the shim member may be made of a ceramic material or a carbon material, and it is not always necessary that the first nozzle member 11 and the second nozzle member 12 are made of a ceramic material or a carbon material.
In addition, although the first nozzle member 11, the second nozzle member 12, and the shim member are all made of a ceramic material or a carbon material, this is a concept that the first nozzle member 11, the second nozzle member 12, and the shim member may not all be made of the same material. However, it is preferable that the first nozzle member 11, the second nozzle member 12, and the shim member are all made of the same material. As a result, the difference in the coefficient of linear expansion between the first nozzle member 11, the second nozzle member 12, and the shim member can be surely eliminated.
In addition, as long as a shim member is fitted into each of the groove portions 21 and 41 of the first nozzle member 11 and the groove portions 22 and 42 of the second nozzle member 12, and the first nozzle member 11 and the second nozzle member 12 can be fixed, the groove portions do not necessarily need to be plane-symmetrical with the mating surface 23 of the first nozzle member 11 and the second nozzle member 12 as a plane of symmetry.
In addition, as long as a shim member is fitted into each of the groove portions 21 and 41 of the first nozzle member 11 and the groove portions 22 and 42 of the second nozzle member 12, and the first nozzle member 11 and the second nozzle member 12 can be fixed, the cross-sectional shape of the groove portions 21 and 41 of the first nozzle member 11 and the groove portions 22 and 42 of the second nozzle member 12 need not be a dovetail groove shape or a T-shaped groove shape.
In addition, as long as the shim member is fitted into each of the groove portions 21 and 41 of the first nozzle member 11 and the groove portions 22 and 42 of the second nozzle member 12, and the first nozzle member 11 and the second nozzle member 12 can be fixed, the cross-sectional shape of the shim member need not be complementary to a shape obtained by combining the dovetail groove shape and T-shaped groove shape of the groove portions 21 and 41 of the first nozzle member 11, and the dovetail groove shape and T-shaped groove shape of the groove portions 22 and 42 of the second nozzle member 12, which are plane-symmetrical with each other.
In addition, the shim member is not limited to an aspect in which two shim members are provided as independent members in the length direction X. For example, as long as portions of the shim member are fitted into the groove portions of the first nozzle member 11 and the groove portion of the second nozzle member 12, the shim member may be an integral member by providing a connecting portion for connecting the portions to be fitted into the groove portions of the nozzle members.
In addition, when the groove portion 61 of the first nozzle member 11 is connected to the shim member 70 and the groove portion 62 of the second nozzle member 12 is connected to the shim member 70 by using the pin 71, the cross-sectional shape of the groove portions 61 and 62 is not limited to a rectangular shape, and may be a dovetail groove shape, a T-shaped groove shape, or another shape. In addition, the cross-sectional shape of the shim member 70 may be changed according to the cross-sectional shape of the groove portions 61 and 62. In addition, the shape of the pin 71 does not need to be a cylinder, and may be a rectangular parallelepiped or another shape.
When a distance between the mating surfaces 23 of the first nozzle member 11 and the second nozzle member 12 changes, the wiping gas may leak from the mating surfaces 23. Therefore, groove portions extending in the depth direction Y, which are separate from the groove portions 21 and 22, may be formed in the first nozzle member 11 and the second nozzle member 12, and a side wall (not illustrated) having a height of 5 to 10 mm and a length matching the mating surfaces 23 may be inserted into each of the groove portions to prevent gas leakage from the mating surfaces 23.
The side wall that prevents leakage of the wiping gas from the mating surfaces 23 and the shim member may be the same member. In this example, the shim member is preferably set to a height of approximately 5 to 10 mm so that the height in the slit width direction Z is smaller toward the slit 14 side in the depth direction Y. In addition, in this example, it is preferable to match the length of the shim member in the front-rear direction with the length of the mating surfaces 23 in the depth direction Y to prevent gas leakage from the mating surfaces 23. When the shim member also serves as a side wall, and the cross-sectional shape is rectangular, it is necessary to fix the shim member to the groove portion 21 of the first nozzle member 11 and the groove portion 22 of the second nozzle member 12 by using the pin 71.
Using the continuous hot-dip metal coating equipment 1 having the basic configuration illustrated in
The bending strength of sialon described in the following Examples and Comparative Examples is 980 MPa, the Vickers hardness is 1620 HV, the fracture toughness is 6 MPa·m1/2, the thermal shock resistance is 650° C., and the coefficient of linear expansion is 3.2×10−6/K. In addition, the yield stress of chrome molybdenum steel is 400 MPa, the Vickers hardness is 300 HV, the fracture toughness is 236 MPa·m1/2, and the coefficient of linear expansion is 11.2×10−6/K.
Hereinafter, the materials and structures of the gas wiping nozzles of Examples 1 to 3 and Comparative Examples 1 and 2 will be described.
In Example 1, the materials of the first nozzle member 11, the second nozzle member 12, and the shim member 30 were all sialon, and the material of the nozzle header 15 was chrome molybdenum steel. In addition, as illustrated in
In Example 2, the materials of the first nozzle member 11, the second nozzle member 12, and the shim member 30 were all sialon, and the material of the nozzle header 15 was chrome molybdenum steel. In addition, as illustrated in
In Example 3, the materials of the first nozzle member 11, the second nozzle member 12, and the shim member 30 were all sialon, and the material of the nozzle header 15 was chrome molybdenum steel. In addition, as illustrated in
In addition, the pin 71 was used to connect the groove portion 61 of the first nozzle member 11 to the shim member 70, and to connect the groove portion 62 of the second nozzle member 12 to the shim member 70. The insertion depth C3 of the pin 71 was 10 mm, and the diameter C4 of the pin 71 was Φ3 mm.
In the gas wiping nozzle 10 illustrated in
The groove portion 81 of the first nozzle member 11 and the groove portion 82 of the second nozzle member 12 communicate with each other on the mating surface 23 of the first nozzle member 11 and the second nozzle member 12, and are plane-symmetrical with the mating surface 23 as a plane of symmetry.
The cross-sectional shape of each of the groove portion 81 of the first nozzle member 11 and the groove portion 82 of the second nozzle member 12 is rectangular, and a shim member 90 fitted into a pair of groove portions 81 and 82 has a rectangular parallelepiped shape.
Furthermore, to fix the shim member 90 fitted into the pair of groove portions 81 and 82 to the first nozzle member 11 and the second nozzle member 12, the shim member 90 is interposed between two metal bolts 91 from above and below the first nozzle member 11 and the second nozzle member 12. As a result, the shim member 90 is fixed to the first nozzle member 11 and the second nozzle member 12, and the first nozzle member 11 and the second nozzle member 12 are fixed.
That is, in Examples 1 to 3, by devising the shape of each of the groove portions of the first nozzle member 11 and the second nozzle member 12 and the shape of the shim member fitted therein, the first nozzle member 11 and the second nozzle member 12 are fixed without using bolts. However, in Comparative Example 1, the first nozzle member 11 and the second nozzle member 12 are fixed by using the metal bolts 91.
In addition, in Comparative Example 1, in the gas wiping nozzle 10 having such a structure, the materials of the first nozzle member 11, the second nozzle member 12, the shim member 90, and the nozzle header 15 were all chrome molybdenum steel.
In Comparative Example 2, a structure of the gas wiping nozzle is the same as that illustrated in
In addition, in Comparative Example 2, in the gas wiping nozzle 10 having such a structure, the materials of the first nozzle member 11, the second nozzle member 12, and the shim member 90 were all sialon, and the material of the nozzle header 15 was chrome molybdenum steel.
In Examples 1 to 3 and Comparative Examples 1 and 2, a nozzle damage state, a change rate in the slit gap, a deviation of the amount of coating in the width direction, and a generation rate of linear marks were evaluated. The change rate in the slit gap (%) is a value indicated by the amount of the maximum slit gap (size of gap L3 in width direction Z orthogonal to length direction X of slit 14) in the width direction (length direction X of slit 14) of the wiping nozzle 10/the amount of the minimum slit gap×100. In addition, the deviation of the amount of coating in the width direction (%) is a value indicated by the amount of the maximum coating in the width direction of the steel strip S/the amount of the minimum coating×100. Furthermore, the generation rate of linear marks (%) is a ratio of a length of the steel strip S visually determined to have a linear mark defect in an inspection step to a length of the steel strip S passed under each manufacturing condition.
The evaluation results are illustrated in Table 1.
As is clear from Table 1, in Examples 1 to 3, the change rate in the slit gap, the deviation of the amount of coating in the width direction, and the generation rate of linear marks could be significantly reduced compared to Comparative Examples 1 and 2.
In addition, after manufacturing was completed, although the first nozzle member 11 and the second nozzle member 12 were disassembled and visually inspected, no nozzle damage was observed under any of the conditions of Examples 1 to 3 and Comparative Example 1. On the other hand, in Comparative Example 2, the nozzle damage was observed. We believe that this is because the ceramics (sialon) having a toughness lower than that of the metal were damaged due to the thermal expansion of the metal bolt 91.
In any of Examples 1 to 3 and Comparative Examples 1 and 2, the temperature of the wiping gas is controlled so that the temperature T (° C.) of the wiping gas immediately after being blown from the slit 14 of the gas wiping nozzle 10 satisfies TM−150≤T≤TM+250 in relation to the melting point TM (° C.) of the molten metal. Therefore, no hot metal wrinkle defect occurred in any of the Examples 1 to 3 and Comparative Examples 1 and 2.
Therefore, we confirmed that, with our gas wiping nozzle and our method of manufacturing the hot-dip metal coated metal strip, the gap L3 in the width direction Z orthogonal to the length direction X of the slit 14 as the gas blowing port can be uniformly held along the length direction X of the slit 14 even in a high temperature atmosphere.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2019-033078 | Feb 2019 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2019/042428 | 10/29/2019 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2020/174750 | 9/3/2020 | WO | A |
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| 20220136090 A1 | May 2022 | US |
