The present invention relates to a gasket for sealing a space between a first member and a second member fastened by a fastening member so as to face each other, the gasket being fitted in an annular mounting groove formed on one of facing surfaces of the first and second members. For example, the present invention relates to a gasket for sealing a space between a cylinder head and an intake manifold or a space between a cylinder head and a head cover in an internal-combustion engine.
Patent Literatures 1 to 8 disclose examples of the above-mentioned gasket for sealing a space between the first member and the second member fastened by the fastening member so as to face each other, the gasket being fitted in an annular mounting groove formed on one of facing surfaces of the first and second members. The gasket disclosed in Patent Literatures 1 and 2 has a plurality of protrusions in the form of a longitudinal rib protruding on a side surface facing a side wall of the mounting groove and being formed at intervals in the circumferential direction so as to obtain stable attachment to the mounting groove. The gasket disclosed in Patent Literatures 3 to 5 has a protrusion in the form of a transverse rib on a side surface facing a side wall of the mounting groove along the entire circumference so as to obtain stable attachment (drop-out prevention ability and leaning prevention ability) to the mounting groove. The gasket in Patent Literatures 6 to 8 has a plurality of protrusions in the form of a longitudinal rib on a side surface in the circumferential direction at intervals and a protrusion in the form of a transverse rib crossing the protrusions in the form of a longitudinal rib along the entire circumference. The protrusions in the form of a longitudinal rib in Patent Literatures 6 to 8 have drop-out prevention function when the gasket is fitted in the mounting groove. The protrusion (bead) in the form of a transverse rib disclosed in Patent Literature 7 is provided for ensuring compression stability after the gasket is fitted in the mounting groove. The compression stability is deemed to leaning prevention function. The protrusions in the form of a transverse rib disclosed in Patent Literatures 6 to 8 are shown in the figures; however, reference numerals are not allotted and the function is not explained.
The protrusion in the form of a longitudinal rib of the gasket disclosed in Patent Literatures 1 and 2 is provided for keeping the posture (preventing leaning and misalignment) and for preventing drop-out when the gasket is fitted in the mounting groove. However, the protrusion is formed at intervals in the circumferential direction of the gasket, so that there is still a fear of leaning between the protrusions. It is difficult to seal a space between the side surface of the gasket and the facing side wall of the groove between the protrusions. Thus, a medium to be sealed may enter the space, reach a bottom of the mounting groove and deteriorate the gasket, thereby the sealing ability may be reduced over time. In addition, contact area to the side wall of the groove between the protrusions is small at the time of fitting the gasket in the mounting groove, so that the gasket may be fitted in the groove in a meandering manner. The protrusion in the form of a transverse rib of the gasket disclosed in Patent Literatures 3 and 4 is deemed to be provided for keeping the posture and for preventing drop-out when the gasket is fitted in the mounting groove. However, the protrusion in the form of a transverse rib is provided only in a row (annularly) on each side surface of the gasket, so that the protrusion does not fulfill enough leaning prevention function.
On the other hand, Patent Literature 5 discloses that protrusions in the form of a transverse rib are formed up and down in two rows on each side surface of the gasket. The two rows of protrusions in the form of a transverse rib formed up and down improve function of keeping posture and of preventing drop-out. However, tightness with the side wall of the groove increases and followability with the counterpart member (a member without the mounting groove) becomes worse, thereby deteriorating sealing ability. One of the first member and the second member is often a molded body made of synthetic resin in a sealing structure using such gaskets. When one of the members is a molded body of synthetic resin, the thermal expansion difference with the other member increases and the gap between the facing surfaces of two fastening members may change, namely become wide, because of the thermal expansion difference. When the gasket is provided too tightly to the side surface of the groove, the elastic restoration force of the gasket is reduced by the tight contact and the gasket hardly follows the facing surface of the other member accompanied with the above-mentioned change, enlargement of the gap, thereby deteriorating the sealing function between both sealing surfaces.
Patent Literatures 6 to 8 disclose the gasket having the protrusion in the form of a longitudinal rib and the protrusion in the form of a transverse rib. However, the protrusion in the form of a transverse rib is not explained in Patent Literatures 6 and 8 and the function is not clear. The protrusion (bead) in the form of a transverse rib disclosed in Patent Literature 7 seems to obtain compression stability after the gasket is fitted in the mounting groove, namely to obtain leaning prevention function. However, referring to the attached drawings, the protruding height of the protrusion in the form of a transverse rib on the side surface of the gasket is smaller than the protruding height of the protrusion in the form of a longitudinal rib. Therefore, tight contact between the protrusion in the form of a transverse rib and the side wall of the groove is not enough and there is a fear that the medium to be sealed may enter the bottom of the groove and deteriorate the gasket as mentioned above. The inadequate tight contact may be a cause of meandering of the gasket at the time of mounting the gasket in the groove.
The present invention is proposed in view of the above-mentioned problems and has an object to provide a novel gasket which surely achieves drop-out prevention and meandering prevention, does not allow a medium to be sealed to enter the mounting groove, and appropriately keeps sealing ability even when two members have thermal expansion difference.
In the present invention, a gasket for sealing a space between a first member and a second member fastened by a fastening member so as to face each other, the gasket being fitted in an annular mounting groove formed on one of facing surfaces of the first member and the second member is characterized in that the gasket has an annular gasket body formed along the mounting groove; a plurality of longitudinal ribs, made up of protruding bodies, provided on a side surface of the gasket body facing a side wall of the mounting groove, the longitudinal rib protruding along height direction corresponding to depth direction of the mounting groove of the gasket body and protruding at intervals in circumferential direction of the gasket body; and a transverse rib provided on the side surface, the transverse rib being made up of a protruding body continuously protruding over the entire circumference of the gasket body. The protruding height of the transverse rib from the side surface is equal to or greater than protruding height of the longitudinal rib from the side surface and the transverse rib and the longitudinal rib are interconnected so as to cross each other.
The gasket of the present invention is fitted into the annular mounting groove formed on one of the facing surfaces of the first member and the second member facing each other. The first member and the second member are fastened by the fastening member. Thus, the gasket is compressed between the facing surface of the one member having the mounting groove and the facing surface of the other member, so that the first member and the second member are sealed. The side surface of the gasket body facing the side wall of the mounting groove is provided with a plurality of longitudinal ribs and a transverse rib. Therefore, the gasket is prevented from leaning or meandering in the mounting groove during the above-mentioned fastening procedure. Specifically, the longitudinal ribs protrude along the height direction of the gasket body and interfere with the side wall of the mounting groove, so that the gasket does not further lean even when the gasket is leaning slightly during fastening procedure. The longitudinal ribs protrude at intervals along the circumferential direction. The transverse rib is provided between the adjacent longitudinal ribs, so that the transverse rib interferes with the side wall of the mounting groove between the longitudinal ribs and the gasket is prevented from leaning and meandering along the circumferential direction of gasket.
In addition to one transverse rib, a plurality of longitudinal ribs connected so as to intersect with the transverse rib are also provided, so that the contact area of the side wall of the mounting groove and the entire gasket via the transverse rib and the longitudinal ribs is reduced compared with the structure in which the transverse ribs are provided in two steps up and down. Therefore, the stress produced by deformation of the mounting groove of the gasket in the side wall direction is reduced at the time of the above-mentioned compression. The deformation of the mounting groove in the side wall direction is inhibited by the side wall of the mounting groove, thereby inhibiting increase of the seal reaction force in the compressing direction produced by the above-mentioned deformation of the mounting groove in the compressing direction (fastening direction) and keeping appropriate seal reaction force. The force of the gasket pushing the side wall of the mounting groove is reduced, thereby inhibiting sticking of both ribs to the side wall of the mounting groove. For example, even when the above-mentioned difference is caused between the facing surfaces by the thermal expansion difference between the first member and the second member, the gasket is thus elastically restored and follows the difference, thereby achieving excellent sealing ability between the facing surfaces.
The protruding height of the transverse rib from the side surface is equal to or greater than the protruding height of the longitudinal rib from the side surface, so that the transverse rib tightly contacts the side wall of the mounting groove without being affected by the longitudinal rib in a compressed condition by the above-mentioned fastening. Thus, the above-mentioned meandering is surely prevented and the medium to be sealed is prevented from entering the bottom wall from the side wall of the mounting groove. When the medium to be sealed is prevented from entering the bottom wall of the mounting groove, a part of the gasket body on the bottom wall side is not deteriorated while being exposed to the medium to be sealed, thereby appropriately keeping the sealing ability. In addition, the longitudinal rib and the transverse rib cross each other and are connected, thereby surely inhibiting entering of the medium to be sealed into the bottom wall.
In the present invention, the transverse rib of the above-mentioned gasket can protrude at the center of the side surface in the height direction.
When the gasket is compressed from up and down, the middle portion of the gasket body in the height direction easily expands in the orthogonal direction, so that leaning of the gasket and intrusion of the medium to be sealed are effectively prevented by the interference of the middle portion of the gasket body and the side wall of the mounting groove. In addition, meandering of the gasket between the adjacent longitudinal ribs is effectively inhibited.
In the present invention, the sectional shape of the gasket body can be formed axisymmetric with respect to a transverse line at the center in the height direction and axisymmetric with respect to a longitudinal line at the center in width direction orthogonal to the height direction; and the longitudinal rib and the horizontal rib can be formed axisymmetric with respect to the longitudinal line on the side surfaces of both side portions of the gasket body. Thus, without limiting the fitting direction of the gasket to the mounting groove, the same effect as mentioned above is achieved even when the gasket is fitted upside-down. Therefore, fitting mistake of the gasket does not occur.
In the present invention, the sectional shape of the gasket body can be formed axisymmetric with respect to a transverse line at the center in the height direction and axisymmetric with respect to a longitudinal line at the center in width direction orthogonal to the height direction. The longitudinal rib and the horizontal rib can be formed axisymmetric with respect to the longitudinal line on the side surfaces of both side portions of the gasket body. Thus, compressive elastic deformation of the ribs is uniformly done at the above-mentioned fastening, thereby appropriately preventing entering of the medium to be sealed, meandering, and leaning, and appropriately achieving followability accompanied with the deformation.
The gasket of the present invention surely achieves drop-out prevention and meandering prevention, prevents the medium to be sealed from entering the mounting groove, and appropriately keeps the sealing ability even when two members have thermal expansion difference.
An embodiment of the present invention is explained based on the drawings.
The gasket 3 is a vulcanization molded body of rubber such as FKM, NBR, H-NBR, EPDM, CR, ACM, AFM, VMQ, or FVMQ and is formed in the shape of a ring capable of fitting in the annular mounting groove 10. The gasket 3 includes an annular gasket body 30 along the mounting groove 10. The sectional shape of the gasket body 30 is vertically long along the height direction “H” corresponding to the depth direction “F” of the mounting groove 10 as shown in
The terms “up” and “down” in the specification indicate up and down in the figures along the height direction “H”. The sectional shapes of the upper end 30b and the lower end 30c are not limited to be triangular and can be flat, like an arc, or other shapes.
A plurality of longitudinal ribs 31, made up of protruding bodies, are formed on both side surfaces 30a, 30a of the gasket body 30 along the height direction “H” and with interval along the circumferential direction “S” of the gasket body 30, referring to
Here explained is a configuration of the sealing structure for sealing the space between the members 1, 2 with the gasket 3 provided between the facing surface 1a of the intake manifold 1 and the facing face 2a of the cylinder head 2. As shown in
In the compression procedure, the gasket 3 tends to lean right or left. The longitudinal ribs 31 protrude on the side surfaces 30a, 30a of the gasket body 30 as mentioned above, so that either one of the longitudinal ribs 31 abuts on the side surface 30a, thereby preventing further leaning. The longitudinal ribs 31 of the side surfaces 30a, 30a are formed axisymmetrical with respect to the center line L5, referring to
Fastening with the bolt 4 is executed in such a manner that the facing surfaces 1a, 2a abut on each other and are engaged together as shown in
The internal-combustion engine including the intake manifold 1 is used under high-temperature circumstance, so that the intake manifold 1, made of a molded body made of synthetic resin easily thermally deforms (thermal expansion). The difference of the thermal expansion caused by thermal deformation between the intake manifold 1 and the cylinder head 2 causes the intake manifold 1 to float in a space between the fastening members with the bolt 4, thereby a space between the facing surfaces 1a, 2a is to be enlarged. The gasket 3 elastically contacts the side wall 10a of the mounting groove 10 by elastic deformation of a plurality of longitudinal ribs 31 and each transverse rib 32 to both side walls 10a, thereby substantial elastic contact area becomes small. Therefore, at the time of above-mentioned compression, stress caused by deformation of the gasket 3 in a direction of the side wall 10a of the mounting groove 10 becomes small. In addition, the deformation of the mounting groove 10 in a direction of the side wall 10a is inhibited by the side wall 10a of the mounting groove 10, thereby inhibiting increase of seal reaction force in a compression direction caused by the deformation into compression direction (a fastening direction) and keeping appropriate seal reaction force. The force of the gasket 3 pushing the side wall 10a of the mounting groove 10 is reduced, thereby inhibiting sticking of both ribs 31, 32 to the side wall 10a. The side wall 10a scarcely regulates the restoration elasticity along the depth direction “F” of the gasket 3 caused by compression, the restoration elasticity works on the lower end 30c accompanied with broadening of the space between the facing surfaces 1a, 2a, and the lower end 30c is elastically deformed so as to expand to the facing surface 2a. Even when the space between the facing surfaces 1a, 2a becomes wide, the gasket 3 follows such change by the restoration elasticity with the elastic contact condition of the lower end 30c to the facing surface 2a kept. In addition, even when the intake manifold 1 thermally deforms, the sealing ability with the cylinder head 2 is not deteriorated, thereby keeping superior sealing ability.
The longitudinal rib 31 and the transverse rib 32 have chevron-shaped sections and are formed axisymmetrical with respect to the normal lines L3, L4, axis of symmetry, so that the ribs 31, 32 are compressed and elastically deformed in a uniform manner at the time of the above-mentioned fastening. In addition, entering of the medium to be sealed, meandering, and leaning are appropriately prevented, and followability accompanied with the change is appropriately achieved. As shown in
In the above-mentioned embodiments, the first member and the second member are an intake manifold and a cylinder head. However, the sealing structure to which the present invention is applied is not limited to such embodiments and the present invention is applicable to a sealing structure between the head cover and the cylinder head and a sealing structure between two members. In the above-mentioned embodiments, the intake manifold, i.e., the first member, is exemplified as a molded body of synthetic resin. However, both of the first member and the second member can be made of metal or synthetic resin. The transverse rib 32 is preferably positioned at the center of the side surface 30a in the height direction H as shown in the figures; however, it can be positioned slightly lower. In addition, the sectional shapes of the mounting groove 10, the gasket body 30, the longitudinal rib 31 and the transverse rib 32 in the figures are diagrammatically shown. It goes without saying that the shapes are appropriately determined according to the design. The sectional shape of the gasket 3 is desirably axisymmetrical vertically and horizontally like the above-mentioned embodiments; however, the present invention is not limited to such embodiments and the gasket 3 can be provided at the lower portion with a flange expanding to right and left. In such a case, the facing surfaces 1a, 2a do not abut on each other when the first member and the second members are fastened, and the flange is pressed between the facing surfaces 1a, 2a, thereby generating a gap between the facing surfaces 1a, 2a.
Number | Date | Country | Kind |
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2011-196733 | Sep 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/069457 | 7/31/2012 | WO | 00 | 3/7/2014 |