Gate driver apparatus having an energy recovering circuit

Abstract

The present invention provides a novel gate driver apparatus in which an energy recovery circuitry is incorporated in a square-wave gate driver. The energy recovery circuitry comprises a first loop circuit for discharging the energy from the gate capacitor to an inductor when the gate driver is turned off, and a second loop circuit for discharging the energy from the inductor to the power supply. Thus, the energy of the gate capacitor is transferred to the power source when the gate driver is turned off, and the gate driver apparatus still maintains its operating flexibility as the square-wave driver and is independent of switching frequency.

Description

TECHNICAL FIELD

[0001] This invention relates to gate drivers for power MOSFETs, and more particularly, to a gate driver apparatus in which an energy recovering circuit is incorporated with a square-wave gate driver so that the turn-off loss in the gate driver is recovered.

BACKGROUND OF THE INVENTION

[0002] Presently, gate drivers for power MOSFETs can be categorized as three major classes, i.e., the square-wave, quasi-resonant and resonant drivers. The square-wave gate driver as illustrated in FIG. 1 is typically implemented in an IC which consists of a pair of totem pole N and P-channel switches driven by the same control signal. The advantages of the square-wave driver are its simplicity in implementation and its independence of switching frequency. However, there is no scheme for recovering turn-on and turn-off energy losses resulting from charging and discharging of the gate capacitance of the MOSFETs, which can become intolerable for high frequency operation.

[0003] The quasi-resonant driver as shown in FIG. 2 can eliminate the turn-on loss in the gate driver, and the resonant driver as illustrated in FIG. 3 can eliminate both turn-on and turn off losses by circulating energy between the resonant inductor Lg and the effective gate capacitor Cg during each switching cycle. However, unlike the square-wave driver which can work in “pulse width modulation (PWM)” mode as well as in “variable frequency control” mode, both quasi-resonant and resonant drivers can work properly only in a narrowed frequency range of “variable frequency control” mode due to their dependence of switching frequency and duty cycle. Thus, the operating frequency of the circuit in the quasi-resonant and resonant drivers is severely limited.

[0004] Therefore, there exists a need of a gate driver which, on one hand, is switching frequency independent, and on the other hand, is capable of recovering some energy from the gate capacitance of the MOSFET.

SUMMARY OF THE INVENTION

[0005] The present invention provides a novel gate driver apparatus in which an energy recovery circuit is incorporated in a square-wave gate driver. The energy recovery circuitry is capable of recovering the turn-off loss by transferring the energy stored in the gate capacitor to the power source during a turn-off operation of the gate driver. In particular, the energy recovery circuitry comprises a first loop circuit for discharging the energy from the gate capacitor to an inductor when the gate driver is turned off, and a second loop circuit for discharging the energy from the inductor to the power supply. The first loop circuit is formed by turning on a first device, preferably a FET, and the second loop circuit is formed by utilizing an unidirectional device, preferably a diode. Thus, the energy of the gate capacitor is transferred to the power source when the gate driver is turned off, and the gate driver apparatus still maintains its operating flexibility as the square-wave driver which is independent of switching frequency.

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The above and further features and advantages of the invention will be clearer upon reading the detailed description of the preferred embodiment of the present invention with reference to the accompanying drawings in which:

[0007] FIG. 1 illustrates a conventional square-wave gate driver circuit;

[0008] FIG. 2 illustrates a quasi-resonant gate driver circuit;

[0009] FIG. 3 illustrates a resonant gate driver circuit;

[0010] FIG. 4 is the circuit of the gate driver apparatus of the present invention; and

[0011] FIG. 5 is the timing diagram for the gate driver apparatus in FIG. 4.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0012] As shown in FIG. 4, according to the novel gate driver apparatus of the present invention, an energy recovery circuitry (as shown within the dashed box 10) is incorporated with a square-wave gate driver circuitry to recover the turn-off loss in the gate driver. In particular, the energy recovery circuitry comprises an inductor L and an unidirectional conducting D, and a switch Q3. Here in this embodiment Q3 is a FET while D is a diode.

[0013] As shown in FIG. 4, inductor L is connected between the gate capacitor Cg and the juncture of the FET Q3 and the diode D. Upon turning on the FET Q3 and the diode D during the turn-off operation of the gate driver, two loop circuits will be formed for the purpose of recovering the energy from the gate capacitor Cg to the power supply Vc in two consecutive steps, which will be explained in more details below.

[0014] To turn on the main FET S, the FET Q1 in the square-wave gate driver circuit is turned on and charges the gate capacitor Cg to Vc so as to pull the gate of S up, as in the same way as in a conventional square-wave gate driver as shown in FIG. 1.

[0015] To turn off the main FET S, however, the gate driver apparatus of the present invention operates in a different way from that in a conventional square-wave gate driver as shown in FIG. 1. In particular, after Q1 is turned off, the FET Q2 of the square-wave gate driver circuitry is not immediately turned on for clamping the gate to ground as it does in a conventional square-wave gate driver. Instead, a dead time td is added between the turn-off of Q1 and the turn-on of Q2 for the energy recovery circuitry to operate for recovering the turn-off gate energy back to the power supply VC, the details of which is shown in the timing diagram FIG. 5.

[0016] In particular, when Q1 is turned off at time to, Q3 is turned on, as shown in FIG. 5. A first loop circuit is formed between Cg, L, Q3 and, discharge or transfer the energy from the gate capacitor Cg to the resonant inductor L in a resonant fashion. Q3 is kept on for a time period TonQ3 until t1.

[0017] The on time of Q3 is fixed by the design of the inductor L and the gate capacitor Cg, and is given by equation: 1$To{n}_{\mathrm{Q3}}=\frac{\pi }{2}{\sqrt{L·C}}_g$

[0018] The total dead time td should be slightly longer than TonQ3, preferably with a margin of 10-20%.

[0019] At ti when Q3 is turned off, the energy stored in the resonant inductor L is returned to the power supply through the diode D and the body diode BD2 of the FET Q2. Thus, the energy stored in the gate capacitor Cg is fully recovered.

[0020] At t2, Q2 is turned on at zero voltage and the gate of S is clamped to ground to complete discharging any remaining energy in the gate capacitor Cg.

[0021] As shown in FIG. 5, the waveform of the gate voltage Vg resembles a square wave except during the falling edge where it is modified by the energy recovery circuitry to a sinusoidal wave shape.

[0022] It shall be appreciated that the dead time td is not a function of duty cycle and the switching frequency of the power stage. Therefore, the gate driver apparatus of the present invention can easily replace any conventional square-wave drive with the added advantage of recovering the turn-off gate energy.

[0023] The above has described a preferred embodiment in detail. It shall be appreciated that, without departing the spirit of the invention, various changes and modifications are apparent to a person skilled in the art. Thus, the scope of the invention is solely intent to be limited in the accompanying claims.

Claims

1. A gate driver apparatus for driving a power MOSFET, comprising: a control signal source for providing control driving power; a square wave gate driver circuitry for charging a gate capacitor so as to turn on said MOSFET; an energy recovery circuitry for discharging said gate capacitor to said power source during a turn-off operation of said gate driver.

2. The gate driver apparatus of claim 1, wherein said energy recovery circuitry comprises a resonant inductor in connection with said gate capacitor.

3. The gate driver apparatus of claim 2 further comprising a first conducting device in connection with said inductor and said gate capacitor to form a loop circuit for discharging energy from said gate capacitor to said inductor during said turn-off operation.

4. The gate driver of claim 3 wherein said first conducting device is a FET.

5. The gate driver apparatus of claim 2 further comprising a second conducting device in connection with said inductor and said power source for discharging energy from said inductor to said power supply.

6. The gate driver of claim 5 wherein said second unidirectional conducting device is a diode.

7. The gate driver apparatus of claim 3 further comprising a second unidirectional conducting device in connection with said inductor and said control signal source for discharging energy from said inductor to said power supply.

8. The gate driver of claim 7 wherein said unidirectional conducting device is a diode.

9. The gate driver apparatus of claim 1 wherein said gate driver circuitry comprises a third conducting device for forming a loop circuit via which said power source charges said gate capacitor.

10. The gate driver apparatus of claim 9 wherein said third conducting device is a FET.

11. The gate driver apparatus of claim 1 wherein said gate driver circuitry comprises a fourth conducting device for forming a loop circuit via which said gate capacitor is capable of being completely discharged.

12. The gate driver apparatus of claim 11 wherein said fourth conducting device is a FET.

13. A method of recovering energy in a turn-off operation of a square wave gate driver for driving a power MOSFET, comprising: providing an energy recovery circuitry for discharging a gate capacitor to a power source of said gate driver during said turn-off operation of said gate driver; discharging said gate capacitor through said energy recovery circuitry when said gate driver is turned off.

14. The method of claim 13 wherein said discharging comprises a step of, after said gate driver is turned off, forming a first loop circuit to discharge energy from said gate capacitor to a resonant inductor.

15. The method of claim 14 wherein said first loop comprises said gate capacitor, said inductor, and a first conducting device, in series connection with each other.

16. The method of claim 15 wherein said step of forming said first loop is realized by turning on said first conducting device.

17. The method of claim 16 wherein said discharging further comprises a step of keeping said first conducting device on for a predetermined time period.

18. The method of claim 17 wherein said time period is

19. The method of claim 14 wherein said discharging further comprises a step of forming a second loop circuit for discharging energy from said inductor to said power supply.

20. The method of claim 19 wherein said second loop circuit comprises said inductor, a second conducting device and said power supply, in series connection with each other.

21. The method of claim 19 further comprising a step of forming a third loop circuit to completely discharging remaining energy in said gate capacitor.

22. The method of claim 21 wherein said step of forming said third loop circuit is carried out after said second conducting device is turned off for a dead time td.

23. A gate driver apparatus for charging and discharging a power MOSFET, comprising: a power source for providing control driving power; a square wave gate driver circuitry comprising: a first conducting device for forming a loop circuit for said control signal source to said gate capacitor when said gate driver is on; a second conducting device for forming a loop circuit for discharging energy from said gate capacitor to ground when said gate driver is turned off; a turn-off energy recovery circuitry comprising: an inductor, for storing energy discharged from said gate capacitor; a third conducting devices for forming a loop circuit to discharging energy of said gate capacitor to said inductor; a fourth conducting devices for forming a loop circuit to discharging energy from said inductor to said power supply; whereby energy in a gate capacitance is recovered when said through said recovery circuitry when said gate driver apparatus is being turned off.

24. The gate driver of claim 23 wherein said first conducting device is a FET.

25. The gate driver of claim 23 wherein said second conducting device is a FET.

26. The gate driver of claim 23 wherein said third conducting device is a FET.

27. The gate driver of claim 23 wherein said fourth conducting device is a diode.

28. An energy recovery circuitry for recovering turn-off loss in a square wave gate driver for discharging a gate capacitor of a power MOSFET, comprising: a first loop circuit for discharging energy from said gate capacitor to an inductor during a turn-off operation of said gate driver; and a second loop circuit for discharging energy from said inductor to a power source of said gate driver.

29. The energy recovery circuitry of claim 28 wherein said first loop comprises a first conducting device in series connection with said inductor and said gate capacitor.

30. The energy recovery circuitry of claim 29 wherein said first conducting device is turned on when said gate driver is turned off so as to form said first loop to start discharging from said gate capacitor to said inductor.

31. The energy recovery circuitry of claim 30 wherein said first conducting device is a FET.

32. The energy recovery circuitry of claim 28 wherein said second loop circuit comprises a second conducting device in series connection with said inductor and said power supply.

33. The energy recovery circuitry of claim 32 wherein said second conducting device is a diode.