1. Field of the Invention
Embodiments of the present invention are related to gate driving power supply systems and inverter control circuits which can be used for inverter systems having a plurality of power transistors subjected to switching control.
2. Related Art
In an inverter system formed of semiconductor switching devices such as power transistors, a gate driving power supply system is used which supplies electric power to the gate driving circuit for the power transistors.
In
In
In an inverter system of this type, reference potentials of the gate driving units 21 to 26 which supply the electric power to the power transistors 11 to 16, respectively, are different from one another. Therefore, for forming a gate driving power supply 20, a method is generally used by which a multiple winding transformer T is provided between the power supply output to each of the gate driving units 21 to 26 and a primary power supply input to the inverter control circuit 100 as shown in
When the inverter module 1 is formed as a three-phase inverter, following four kinds of power supplies are provided for the six gate driving units 21 to 26. Namely, a power supply to an upper arm in U-phase, a power supply to an upper arm in V-phase, a power supply to an upper arm in W-phase and a power supply to each of lower arms in their respective U-, V- and W-phases. For forming such a power supply system, in the gate driving power supply 20, four or six power supply outputs insulated one another are required. Namely, with the power supplies to lower arms in their respective phases made in common, four power supply outputs become necessary. While, with the power supply to each of lower arms in their respective phases provided independently for preventing noises from entering through a ground line, six power supply outputs become necessary. The power supply systems each with the lower arms further insulated, however, are often used for inverters with relatively large capacities of tens of kilowatts or more. In
In Japanese Patent Application No. JP-A-2006-81232, a gate driving system is disclosed in which electric power to driving units for a plurality of power transistors 11 to 16 is supplied from transformers provided independently of one another. The gate driving power supply system is a system in which each transformer simply carries out an AC to AC conversion, which makes it unnecessary to control the operation of each transformer. Therefore, transformers each being independent of one another can be used.
Compared with this, in the case of supplying electric power by the above explained power supply of the flyback converter system shown in
The gate driving power supply 20 shown in
Next, an explanation will be made with respect to the operation principle of the above explained gate driving power supply 20 on the basis of
Here, for simplifying the explanation, with respect to insulated outputs of the multiple winding transformer T, those of only three upper arms (Itu to Itw) are illustrated.
In
Subsequent to this, at the time t2, the gate pulse transmitted to the MOSFET 27 becomes the gate pulse instructing turning-off. At this time, currents Itu, Itv and Itw flow in the secondary windings Ns1, Ns3 and Ns5, respectively, of the multiple winding transformer T in the direction of releasing the energy stored in the multiple winding transformer T.
To each of the secondary windings Ns1 to Ns6 of the multiple winding transformer T, a diode D is connected in series. Thus, an increase in a load connected to each of insulated outputs to lower a charging voltage of a smoothing capacitor C (that is, an output voltage) acts so that a current preferentially flows into a section in a phase (W-phase) with a lowered output voltage. By such an action, output voltages to the gate driving units 21, 23 and 25 are made leveled out. Moreover, with the use of the auxiliary winding Nc, the output voltage is detected, which is fed back to the gate power supply control circuit 28. In this way, by adjusting a duty ratio of the MOSFET 27, the output voltage can be controlled so as to come to have a specified value.
Here, with the inverter module 1 shown in
In addition, the inverter control circuit 100 shown in
The multiple winding transformer T explained in the foregoing is, in the inverter control circuit 100 including gate driving units 21 to 26, a part having a larger part size and a heavier weight compared with those of other electronic parts. In particular, as in the circuit shown in
Therefore, for improving the resistance to vibration of the inverter, there is an idea of dividing the transformer into six to be disposed at six positions (can be disposed at four positions) as the transformers T1 to T6 in the inverter control circuit 200 shown in
Thus, there is a need for an improved gate driving power supply system.
In embodiments of the invention, for solving the above and other problems, a gate driving power supply system is provided which is used for an inverter, having a plurality of power transistors subjected to switching control, for supplying control power to a plurality of gate driving units provided for a plurality of the power transistors. The gate driving power supply system can include a plurality of flyback transformers each supplying electric power from a secondary winding thereof to its own gate driving unit, and a gate power supply control circuit for making a plurality of flyback converters, formed of a plurality of the flyback transformers, carry out switching operations with a timing being common thereto. A plurality of the flyback transformers can have their respective primary windings being connected to one another by common connection lines.
Moreover, an inverter control circuit of embodiments of the invention can include a plurality of gate driving units producing gate driving signals for a plurality of power transistors, a plurality of flyback transformers each supplying electric power from a secondary winding thereof to its own gate driving unit, and a gate power supply control circuit for making a plurality of flyback converters, formed of a plurality of the flyback transformers, carry out switching operations with a timing being common thereto, a plurality of the flyback transformers having their respective primary windings being connected to one another by common connection lines.
According to the gate driving power supply system and the inverter control circuit of certain embodiments of the invention, when power is supplied to the control circuit for controlling an inverter module in polyphase formed of a plurality of the power transistors, a plurality of transformers are used which are separated for their respective power transistors. Along with this, the transformers can be arranged while being distributed to make it possible to improve resistance to vibration. Furthermore, there can be an advantage with certain embodiments in that the respective control circuits are integrated into one to thereby make it possible to reduce the number of parts.
In the following, embodiments of the invention will be explained with reference to the attached drawings.
An inverter control circuit 10 is provided with six gate driving units (in
To each of the gate driving units 21 to 26, electric power is supplied through individual transformers T1 to T6, respectively, from power supply terminals 101 and 102. Moreover, one end of the primary winding of each of the transformers T1, T3 and T5 is connected to the power supply terminal 101 by a power supply line 31 and one end of the primary winding of each of the transformers T2, T4 and T6 is connected to the power supply terminal 101 by a power supply line 32. Furthermore, the other end of the primary winding of each of the transformers T1, T3 and T5 is connected to a common connection line 33, which is connected to the drain terminal of a MOSFET 27, and the other end of the primary winding of each of the transformers T2, T4 and T6 is connected to a common connection line 34, which is also connected to the drain terminal of the MOSFET 27. This provides a configuration so that a current in the primary winding of each transformer is controlled. The power supply lines 31 and 32 also serve as connection lines.
Here, for the gate driving unit 21, a diode D and a smoothing capacitor C directly connected to the secondary winding of the transformer T1 are provided as shown in
Here, an output voltage detected by the auxiliary winding of the transformer T2 is fed back to a gate power supply control circuit 28 to control a duty ratio for carrying out on-off control of the MOSFET 27. In this way, the value Im of a current flowing in the MOSFET 27 can be controlled, by which an output current flowing in the secondary winding of each of the transformers T1, T3 and T5 through the connection line 33 and an output current flowing in the secondary winding of each of the transformers T2, T4 and T6 through the connection line 34 are controlled to have correct magnitude.
A gate power supply control circuit in the inverter control circuit 10 has configurative characteristics as follows. First, the introduction of a so-called flyback converter system into the power supply control system. This makes it possible to adequately cope with variations in the load of the gate driving power supply system occurring according to the number of times of switching of the power transistors.
Second, no use of the multiple winding transformer in the example of the related system shown in
Third, reduction in the number of parts with the MOSFET 27 as a switching device and the gate power supply control circuit 28 integrated into one compared with the number of parts in the circuit shown in
Next to this, explanations will be made with respect to the operations of the gate driving units 21 to 26.
As is illustrated in (A) in the figure, with a gate pulse to the MOSFET 27 becoming a pulse instructing turning-on at the timing t1, a current Im in the MOSFET 27 illustrated in (B) in the figure begins to flow. At this time, in the primary windings of the transformers T1, T3 and T5, exciting currents Itu1, Itv1 and Itw1 flow, respectively. Each of the currents gradually increases from zero, by which excitation energy is stored in an excitation inductor (component) of each transformer T1, T3 and T5.
Subsequent to this, with the timing becoming t2, the gate pulse transmitted to the MOSFET 27 becomes the gate pulse instructing turning-off. At this time, currents Itu2, Itv2 and Itw2 flow in the secondary windings in the transformers T1, T3 and T5, respectively, in the direction of releasing the energy stored in the excitation inductance component of each of the transformers T1, T3 and T5. To the secondary winding of each of transformers T1, T3 and T5, a diode D is connected in series. Thus, an increase in a load connected to the insulated output of each of the transformers to lower the charging voltage of the smoothing capacitor C acts so that a current preferentially flows into a section in a phase (W-phase) with a lower output voltage.
Namely, when the MOSFET 27 is turned-on, the secondary side voltage of each of the transformers T1, T3 and T5 is determined by the primary side power supply voltage. While, when the MOSFET 27 is turned-off, the primary side voltage of each of the transformers T1, T3 and T5 is determined by the secondary side output voltages of the respective transformers. With the power supply terminal 101 on the high potential side of the primary side power supply voltage, for example, taken as a reference when the MOSFET 27 is turned-off, at a terminal of the primary winding connected to the MOSFET 27, a voltage is generated which is proportional to a sum of (a voltage across the smoothing capacitor C on the secondary side)+(a forward voltage of the diode D). The smoothing capacitor C on the secondary side of each of the transformers T1, T3 and T5 has a voltage across the terminals varied depending on heaviness or lightness of a load (the gate driving units 21, 23 and 25, respectively). When the load is light, a current supplied from each of the transformers T1, T3 or T5 becomes larger than a current consumed in each of the loads to raise the value of the voltage across the terminals of the smoothing capacitor C. Conversely, when the load is heavy, a current consumed in each of the loads becomes larger than a current supplied from each of the transformers T1, T3 or T5 to lower the value of the voltage across the terminals of each of the capacitors C. This makes the voltage generated on the primary side when the MOSFET 27 is turned-off higher as the load becomes lighter, and lower as the load becomes heavier. Since the primary windings of the transformers T1, T3 and T5 to be connected to the drain terminal of the MOSFET 27 are connected to one another by the connection line 33, a current flows from a primary winding with a higher voltage to a primary winding with a lower voltage, that is, the current flows from a primary winding of a transformer with a lighter load to a primary winding of a transformer with a heavier load.
In the example shown in
As was explained in the foregoing, in the embodiment, the transformers T1 to T6 are arranged while being made to be distributed on a control circuit substrate. Therefore, while improving resistance to vibration of the control circuit, all of the output voltage can be controlled without increasing the number of the control circuits.
In an inverter control circuit 10a shown in
First, a plurality of MOSFETs 271 to 276 as switching devices provided in correspondence with their respective gate driving units 21 to 26 compared with one MOSFET 27 as a switching device in the inverter control circuit 10 shown in
Second, an arrangement of the MOSFETs 271 to 276 provided close to their respective individual transformers T1 to T6, which are arranged while being made distributed. This reduces kinds of lines routed on the control circuit substrate to only DC signal lines.
In this case, in the MOSFETs 271 to 276 connected in parallel to the gate power supply control circuit 28, series resistors R1 to R6 are connected to the drain terminals of the MOSFETs 271 to 276, respectively, so that no currents flowing therein become unbalanced. Moreover, the primary windings of the transformers T1, T3 and T5 are connected to one another by the connection lines 31 and 33 and also the primary windings of the transformers T2, T4 and T6 are connected to one another by the connection lines 32 and 34 which are connected to the connection lines 31 and 33, respectively, by which the actions of the primary windings of the transformers T1 to T6 on their respective secondary windings are made to be common to one another.
As is illustrated in (A) in the figure, with a gate pulse to the MOSFET 27 coming to be turned-on at the timing t1, a current Imu in the MOSFET 27 illustrated in (B) in the figure begins to flow. At this time, in the primary windings of the transformers T1, T3 and T5, exciting currents Itu1, Itv1 and Itw1 flow, respectively. Each of the currents gradually increases from zero, by which excitation energy is stored in an excitation inductor of each transformer.
Here, the basic operation is not different from the operation in the case of the first embodiment shown in
In this way, in the gate driving power supply system of the second embodiment, the transformers T1 to T6 are arranged while being made distributed on the control circuit substrate, by which not only can resistance to vibration be improved, but the heat generation can be prevented from locally concentrating by reducing the peak value of a pulse current with a large amplitude. Moreover, on the control circuit substrate, the MOSFETs 271 to 276 are arranged close to the transformers T1 to T6, respectively, arranged while being made distributed. Thus, it becomes unnecessary to route wiring for letting pulse currents flow in the transformers T1 to T6, by which increases in noise currents in the circuit are inhibited with accompanied malfunctions can be certainly prevented.
While the present invention has been particularly shown and described with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in form and details can be made therein without departing from the spirit and scope of the present invention.
Examples of specific embodiments are illustrated in the accompanying drawings. While the invention is described in conjunction with these specific embodiments, it will be understood that it is not intended to limit the invention to the described embodiments. On the contrary, it is intended to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims. In the above description, specific details are set forth in order to provide a thorough understanding of embodiments of the invention. Embodiments of the invention may be practiced without some or all of these specific details. Further, portions of different embodiments and/or drawings can be combined, as would be understood by one of skill in the art.
This application is based on, and claims priority to, Japanese Patent Application No. 2010-266874, filed on Nov. 30, 2010. The disclosure of the priority application, in its entirety, including the drawings, claims, and the specification thereof, is incorporated herein by reference.
Number | Date | Country | Kind |
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2010-266874 | Nov 2010 | JP | national |