Gauge assembly having a stop fill device

Information

  • Patent Grant
  • 7654281
  • Patent Number
    7,654,281
  • Date Filed
    Wednesday, October 31, 2007
    16 years ago
  • Date Issued
    Tuesday, February 2, 2010
    14 years ago
Abstract
A gauge assembly includes an indicator for providing an indication of an amount of fluid in a tank and a stop-fill assembly for stopping the flow of fluid flowing into the tank once the fluid reaches a particular level. The gauge assembly has a shaft that rotates as the fluid level changes in the tank. The indicator translates the rotational position of the shaft into a fluid level. The stop-fill assembly moves from an open position, where fluid can flow into the tank, to a closed position, where fluid is prohibited from flowing into the tank, depending on the rotational position of the shaft.
Description
TECHNICAL FIELD

This invention relates to a device capable of providing an indication of a fluid level in a tank and capable of transitioning a tank inlet between a state where fluid-flow is obstructed and a state where fluid-flow is allowed.


BACKGROUND

There are many different types of containers, tanks, vessels, and canisters that are used for storing fluids. For convenience, this document will use the term “tank” throughout to refer to what could be any kind of container, vessel, canister, tank, or the like.


It is often desirable to allow for monitoring of the fluid level in a tank, particularly in cases where the tank is such that the fluid cannot conveniently be visually inspected. For this reason, many tanks are provided with devices for communicating a fluid level, for example through the use of a fluid-level gauge that can provide an indication of the amount of fluid present in a tank. There are many known examples of fluid level gauges that use a float or a capacitance to mechanically and/or electrically drive an indicator.


It is also desirable in some cases to provide a stop-fill device for preventing a tank from being over-filled. Known stop-fill devices include those intended to be used in tanks that require a fluid to pass through an inlet valve in order to enter the tank. Typically such stop-fill devices include a float that rides on the surface of the fluid in the tank. As fluid is added to the tank, the float rises to a certain level at which point it causes, for example by releasing a spring, the inlet valve to close. Once the inlet valve is closed, no additional fluid can be added to the tank.


SUMMARY

The present invention provides a single assembly capable of serving as a fluid level gauge, a stop-fill device, or a combination of both. Included is a rotary function for both driving a dial and/or for activating a valve, thus reducing cost and number of parts, as well as providing a simplified operation.


According to one aspect of the present invention, a gauge assembly is provided that comprises a shaft that rotates according to a change in fluid level, an indicator for providing an indication of the fluid level based on a rotational position of the shaft, and a stop-fill assembly for transitioning between an open configuration and a closed configuration based on the rotational position of the shaft. In one variation, a gauge assembly for a tank includes a body defining a port accessible from outside a tank that allows fluid to be moved in and out of the tank, a shaft that rotates according to a change in fluid level within the tank and an indicator for providing an indication external to the tank of the fluid level in the tank based on a rotational position of the shaft. In one aspect, the gauge assembly is provided with a stop-fill assembly that transitions between an open configuration and a closed configuration based on the rotational position of the shaft. The stop fill assembly, includes a valve shuttle that is rotationally engaged with, but longitudinally independently movable from, the shaft so as to rotate with the shaft when the shaft rotates but so as to translate longitudinally independent of the shaft to move between an open position corresponding with the open configuration and a closed position corresponding with the closed configuration as the shaft rotates. In another aspect, the stop-fill assembly includes a valve body having a release slot. The valve shuttle has a release rib that does not engage the release slot when the stop-fill assembly is in the open configuration, but translates longitudinally into the release slot when the valve shuttle rotates into the closed position and the stop-fill assembly is in the closed configuration.


The stop-fill assembly can include a valve shuttle that rotates in conjunction with the rotation of the shaft and moves between an open position corresponding with said open configuration and a closed position corresponding with said closed configuration based on the rotational position of the shaft. The valve shuttle can include a flow surface at an angle to the direction of fluid flow when fluid is flowing into the tank such that the pressure of fluid flowing across the flow surface assists in rotating the valve shuttle from the open position to the closed position. The stop-fill assembly is designed taking into consideration the controlling pressure zones throughout the flow path. The flow surface in a preferred embodiment also has two or more vanes for the purpose of imparting rotational force to the stop-fill assembly. The stop-fill assembly can include a valve body having a release slot, and the valve shuttle can have a retaining rib that engages with the release slot when the stop-fill assembly is in the closed configuration. The valve shuttle can have an upper shaft, and the gauge assembly can further comprise an indicator driving member for coupling with the indicator in order to translate a rotational position of the upper shaft into a fluid level. The valve shuttle can include a blocking member that blocks fluid flow when the valve shuttle is in the closed position.


According to another aspect of the present invention, a method of gauging and controlling fluid flow is provided that comprises the steps of rotating a shaft as fluid level in a tank changes, translating a rotational position of the shaft into a fluid level, and transitioning a stop-fill assembly between an open configuration and a closed configuration based on the rotational position of the shaft.


According to yet another aspect of the present invention, a gauge assembly is provided that comprises a shaft that rotates according to a change in fluid level and a stop-fill assembly having a valve shuttle that rotates in conjunction with the rotation of the shaft and moves between an open position and a closed position. The valve shuttle can include a flow surface that is at an angle to the direction of fluid flow such that the pressure of fluid flowing across the flow surface assists in rotating the valve shuttle from the open position to the closed position. In a preferred embodiment, the shuttle is provided with vanes in the flow path to impart rotational force to the valve shuttle.





BRIEF DESCRIPTION OF THE DRAWINGS

The present invention is illustrated by way of example and is not limited by the figures of the accompanying drawings, in which like reference numbers indicate similar parts:



FIG. 1 shows a perspective view of a tank suitable for use with the present stop-fill device;



FIG. 2 shows a perspective view of a gauge assembly incorporating the present stop-fill device;



FIG. 3 is a perspective view of the stop-fill assembly included in the gauge assembly shown in FIG. 2;



FIG. 4 is an exploded view of the stop-fill assembly shown assembled in FIG. 3;



FIG. 5 is a perspective view of a valve shuttle included in the stop-fill assembly shown in FIGS. 3 and 4;



FIG. 6 is a perspective view of a valve body included in the stop-fill assembly shown in FIGS. 3 and 4;



FIG. 7 is an orthogonal view of the gauge assembly shown in FIG. 2 in an alternate position;



FIG. 8 is an enlarged view of the area in FIG. 7 designated as 8;



FIG. 9 is a top view of the stop-fill assembly in a closed position;



FIG. 10 is a cross-sectional view of the stop-fill assembly taken along section X-X in FIG. 9;



FIG. 10A is a partial cross-sectional view of the stop-fill assembly taken along section X-X in FIG. 9;



FIG. 11 is a cross-sectional view of the stop-fill assembly taken along section XIXI in FIG. 9;



FIG. 11A is a partial cross-sectional view of the stop-fill assembly taken along section XI-XI in FIG. 9;



FIG. 12 is an enlarged view of the area in FIG. 10 designated as 12;



FIG. 13 is a top view of the stop-fill assembly in an open position;



FIG. 14 is a cross-sectional view of the stop-fill assembly taken along section XIV-XIV in FIG. 13;



FIG. 14A is a partial cross-sectional view of the stop-fill assembly taken along section XIV-XIV in FIG. 13;



FIG. 15 is a cross-sectional view of the stop-fill assembly taken along section XVXV in FIG. 13;



FIG. 15A is a partial cross-sectional view of the stop-fill assembly taken along section XV-XV in FIG. 13;



FIGS. 16A-D are perspective views of various valve shuttles having vanes; and



FIGS. 17A-D are perspective end views of the valve shuttles shown in FIGS. 16A-D.





DETAILED DESCRIPTION

The present invention will now be described with reference to the drawings. FIG. 1 shows a perspective view of a tank 100 having a gauge assembly 110 according to the present invention. FIG. 2 shows a perspective view of the gauge assembly 110. It will be appreciated that the tank 100 is shown for exemplary purposes only and is in no way intended to limit the scope of the present invention.


The gauge assembly 110 includes a port 120 that is accessible from outside the tank 100. The port 120 allows fluid to be moved in and out of the tank 100. The gauge assembly 110 also includes an indicator 130 for providing an indication of the fluid level in the tank 100. In the present embodiment, the indicator 130 is a dial-type indicator, but any type of indicator could be used without departing from the spirit and scope of the present invention.


As shown in FIG. 2, the gauge assembly 110 includes a stop-fill assembly 200, a support member 190, a vertical shaft 160 disposed within the support member 190, a float 140 and a float arm 150. The float 140 can be made of close foam material, and the vertical shaft 160, the support member 190, and the float arm 150 can be made of any rigid material, including an acetal such as Delrin®. A distal end of the float arm 150 is fixed to the float 140, and a proximal end of the float arm 150 is connected to the vertical shaft 160 such that the float arm 150 is rotatable about the base of the vertical shaft 160. As the fluid level in the tank 100 changes, the float 140 moves up or down with the fluid level causing the float arm 150 to rotate about the base of the support member 190. The float arm 150 is shown in an alternate position in FIG. 7. Rotation of the float arm 150 about the base of the support member 190 causes the vertical shaft 160 to rotate about the longitudinal axis of the vertical shaft 160. In the present embodiment, the rotation of the float arm 150 is translated to the rotation of the vertical shaft 160 by a sector gear 170, fixed to the proximal end of the float arm 150, that engages a pinion gear 180, fixed to the lower end of the vertical shaft 160.


The stop-fill assembly 200 is fixed to an upper end of the support member 190. FIG. 3 shows a perspective view of the stop-fill assembly 200, and FIG. 4 shows an exploded view of the stop-fill assembly 200. The stop-fill assembly 200 includes a valve body 210 (also shown in FIG. 6), a valve head 220, and a valve shuttle 230 (also shown in FIG. 5), all of which can be made of any rigid material, including an acetal such as Delrin®.


The valve shuttle 230 has a shuttle body 290 that serves as a blocking member for blocking fluid flow, an upper shaft 240 that extends upwardly from the shuttle body 290 through the valve head 220, and a lower shaft 280 that extends downwardly from the shuttle body 290. A magnet 270 that serves as an indicator driving member is fixed to an upper end of the upper shaft 240 for driving the indicator 130. A tab 250 is formed in the lower end of the lower shaft 280 for engaging with a slot 260 (see FIG. 8) formed in an upper end of the vertical shaft 160 in order to transmit rotary motion of the vertical shaft 160 to the valve shuttle 230. As the vertical shaft 160 rotates, the magnet 270 also rotates. The magnet 160 is coupled with a dial 370 of the indicator 130 such that the rotation of the magnet 270 causes rotation of the dial 370 according to known methods. The lower shaft 280 also includes an opposing pair of release ribs 320 (see, e.g., FIGS. 4 and 5) for engaging with an opposing pair of release slots 330 (see, e.g., FIG. 6) formed in the valve body 210 when the stop-fill assembly 200 is in a closed position.


It is contemplated that an indicator other than the one used in the present embodiment can be used that does not require the presence of the magnet 270. For example, an indicator driving member such as an encoded disk could be used in place of the magnet 270 and an indicator could be used that optically couples with the encoded disk to translate the rotational position of the encoded disk into a fluid level. In fact, it is contemplated that any kind of indicator and/or indicator driving member can be used that translates the rotation of the upper shaft 240 into a fluid level.


The stop-fill assembly 200 includes an optional valve o-ring 300 for assisting in sealing the shuttle body 290 to a seal surface 310 of the valve body 210 when the stop-fill assembly is in the closed position. A seal 340 can optionally be provided for assisting in sealing the juncture between the valve head 220 and the valve body 210. Depending on how the valve body 210 is attached to the valve head 220, the seal 340 can be unnecessary, for example if the valve body 210 and valve head 220 are welded together, for example by ultrasonic welding. A spring retainer 350 is provided in a through-hole in the lower shaft 280 and extends from both sides of the lower shaft 280 in order to retain an upper end of a spring 360 (see FIG. 8). It will be appreciated that, instead of using a separate item as the spring retainer 350, the spring retainer 350 can instead be integrally formed in the valve shuttle 230.


The stop-fill assembly 200 can transition between an open position and a closed position. In the open position, fluid from the port 120 can flow through the stop-fill assembly 200, while in the closed position fluid from the port 120 is prevented from flowing through the stop-fill assembly 200. A top view of the stop-fill assembly 200 is provided in FIGS. 9 and 13, where FIG. 9 shows a top view of the stop-fill assembly 200 when in the closed position, and FIG. 13 shows a top view of the stop-fill assembly 200 when in the open position. FIGS. 10 and 11 show cross-sectional views and FIGS. 10A and 11A show partial cross-sectional views of the closed position along section lines X-X and XI-XI, respectively, of FIG. 9, while FIGS. 14 and 15 provide cross-sectional views of the open position along section lines XIV-XIV and XV-XV, respectively, of FIG. 13.


In the open position, as shown in FIGS. 14 and 15 and in FIGS. 14A and 15A, and under the pressure of incoming fluid from the port 120 pressing downward on the shuttle body 290, the release ribs 320 of the valve shuttle 230 ride against the upper surface of the valve body 210. Thus, as best shown in FIG. 14, the release ribs 320 are what keep the stop-fill assembly 200 open against the force of a fluid flow from the port 120. When the gauge assembly 110 is in the empty position (i.e., having the float arm 150 rotated to the position corresponding with an empty condition of the tank) the release ribs 320 are at 90 degree angles to the slots, sitting on the upper surface of the valve body 210 so that the valve shuttle 230 cannot go down. In this configuration, fluid from the port 120 travels downward through the space between the upper shaft 240 and the valve head 220, around the shuttle body 290 across flow surfaces 380, 390, 400, then through fill ports 410 en route to the inside of the tank 100.


As the vertical shaft 160 rotates due to the motion of the float arm 150, the valve shuttle 230 rotates and eventually rotates to the position shown in FIGS. 10 and 10A and FIGS. 10 and 10A where the release ribs 320 line up with the release slots 330, which is best shown in FIG. 10. When this happens, the downward pressure of the fluid flow, which is sufficient to overcome the opposing pressure of the spring 360, causes the release ribs 320 to drop into the release slots 330 due to the force from the fluid flow. As shown in FIGS. 10 and 12, the shuttle body 290 acts as a blocking member since the contacting surfaces of the shuttle body 290 and the valve body 210 prevent fluid from traveling from the space above the shuttle body 290 to the fill ports 410 or into the tank 100. The optional valve o-ring 300 assists in sealing the junction between the shuttle body 290 to the valve body 210.


Once the stop-fill assembly 200 is in the closed position, filling of the tank 100 is halted and at some point the source of the incoming fluid is disconnected from the port 120 or the port 120 is closed. At this point, since there is no longer any pressure against the upper side of the valve shuttle 230, the valve shuttle 230 is moved upward under the force of the spring 360 so that the stop-fill assembly 200 transitions to the open position. This allows for fluid to exit the tank 100 by traveling back up through the stop-fill assembly 200 to the port 120.


In the present embodiment, the total rotation of the float arm 150 between full and empty fluid levels is approximately 100 degrees, while the total rotation necessary for moving the valve shuttle 230 between the open position and the closed position is pinion gear 180 is close to a one to one relationship. However, it will be appreciated that the angle of the range of motion of the float arm 150 can vary, for example based on the size and shape of the tank 100, and the angle of the range of motion of the valve shuttle 230 can vary, for example based on the requirements of the indicator 130. Thus the relationship between the sector gear 170 and the pinion gear 180 can vary so long as the relationship is such that it allows the angle of the range of motion of the float arm 150 and the angle of the range of motion of the valve shuttle 230 needed at the dial 370 of the indicator 130 to coincide.


In some cases there may be relatively high pressures against the shuttle body 290 due to the filling pressure and the fluid flow. The actual flotation or the buoyancy of the float 140 produces a relatively small torque, so friction between the release ribs 320 and the upper surface of the valve body 210 might be high and resist rotation of the valve shuttle 230. For this reason, it is desirable to keep the diameter of rotation of the release ribs 320 as small as practical to reduce the resisting torque. Since the torque felt by the valve shuttle 230 is tangential force times moment arm, reducing the moment arm (i.e., diameter of rotation of the release ribs 320) reduces the resisting friction torque. It is also desirable to form the valve shuttle 230, particularly the release ribs 320, and the valve body 210, particularly the upper surface thereof, from a material having a low coefficient of friction against itself, for example an acetal such as Delrin®. Another option is to provide a friction-reducing material (not shown), for example a Teflon® fill material, between the release ribs 320 and the upper surface of the valve body 210, that is made of a material having a low coefficient of fiction.


In addition, the flow surfaces 380 of the shuttle body 290 are slanted such that when fluid flows across the flow surface 380 the pressure of the fluid against the slanted surface will tend to rotate the valve shuttle 230 in a predetermined direction (clockwise in the present embodiment) to help overcome the fiction between the release ribs 320 and the upper surface of the valve body 210. Also, since fluid flow into the tank 100 across the slanted flow surfaces 380 will tend to rotate the valve shuttle 230 in a predetermined direction as the tank 100 is being filled, clearances are reduced or removed between portions of various parts, such as between portions of the tab 250 and the slot 260 and between portions of engaged teeth of the sector gear 170 and the pinion gear 180, while the tank 100 is being filled. For example, the slot 260 can be slightly wider than the thickness of the tab 250 to allow for the tab 250 to be longitudinally inserted and removed from the slot 260. As a consequence, the tab 250 would be free to rotate to some degree while inserted in the slot 260. Therefore, if the valve shuttle 230 is not provided with a slanted surface such as flow surface 380, turbulence from incoming fluid flowing across the valve shuttle 230 could cause unpredictable rotational motion of the valve shuttle 230. However, since the fluid flow across flow surfaces 380 tends to rotate the valve shuttle 230 in a predetermined direction, the tab 250 will be rotated, in the predetermined direction, relative to the slot 260 at or near a maximum degree allowed by the total clearance between the tab 250 and the slot 260 such that portions of the tab 250 contact portions of the slot 260. That is, a clearance is reduced or eliminated between portions of the tab 250 and the slot 260 as fluid is flowing into the tank 100. It will be appreciated that a clearance between portions of teeth of the sector gear 170 and the pinion gear 180 is also reduced or eliminated since the rotation of the valve shuttle 130 is transferred to push together engaging teeth of the pinion gear 180 and the sector gear 170 as fluid is flowing into the tank 100. Thus, with the slanted flow surface 380, clearances between portions of various parts are reduced or eliminated allowing a greater degree of accuracy to be achieved in predicting the location of the release ribs 320 relative to the release slots 330 while the tank 100 is being filled.


The shuttle and valve can be designed by considering control of the pressure zones through the flow path of the valve. The valve is preferably designed to create low pressure zones above the shuttle and high pressure zones below the shuttle. Such a design will tend to lessen the total downward force on the shuttle thus reducing the friction working against the desired rotation of the shuttle. The area of flow at various points along the flow path can be plotted and the pressure profile determined. Thus, the specific design of the chamber and the shuttle can be modified to change the pressure profile as desired.


In the event that smooth slanted flow surfaces 380 are insufficient to provide the desired rotation force to valve shuttle 230 in a predetermined direction to help overcome the friction between the various portions of the valve shuttle which are in contact with the valve body, vanes can be provided on the valve shuttle of a predetermined shape and size to impart the desired rotational force to the valve shuttle in a predetermined direction. FIGS. 16A-D illustrated various useful configuration of vanes, and FIGS. 17A-D are end views of the respective figures in FIGS. 16A-D. Any desired shape of the vanes can be utilized, and while all of the illustrated vanes extend from the surface of the shuttle, it will be appreciated that vanes could be supplied in the form of grooves in the shuttle. FIGS. 16A and 17A show vanes 400 having a uniform thickness and having a substantially flat front side surface 402 and a substantially flat rear side (not shown). Vanes 400 are set at a predetermined angle 406 to shuttle axis 408. FIGS. 16B and 17B show vanes 410 in the shape of a curved plate of substantially uniform thickness and having a curved front side 412 and a curved rear side 414. The front and rear sides can be oriented such that they are substantially parallel to the shuttle axis 408. FIGS. 16C and 17D illustrate vanes 420 having a substantially uniform thickness and having a flat front side 422 and a flat rear side 424. The vanes have a longitudinal axis 426 which is perpendicular to the shuttle axis 408 and set off the shuttle axis a predetermined distance 428. FIGS. 16D and 17D illustrate vanes 430 having a substantially uniform cross-section and a curved front side 432 and a curved rear side 434. The inner end 436 of vanes 432 is adjacent to the shuttle axis 408 and surfaces of the front and rear side 432 and 434 are parallel to axis 408. While the vanes have been illustrated having substantially uniform thickness, it will be appreciated by those skilled in the art that they may have non-uniform thickness. The base where the vanes attach to the shuttle can be thicker than the other end. The flow of fluid across the vanes will assist in rotating the valve shuttle from the open position to the closed position. The vanes can be shaped such that the thickness of the vanes varies in the shape of an airfoil.


The spring 360 allows for the stop-fill assembly 200 to remain in the open position when not under the pressure of incoming fluid. However, in some cases the pressure of fluid in the tank 100 is sufficient to cause the valve shuttle 230 to move to the open position when the port 120 is open so that even without the spring 360 fluid can be removed from the tank 100.


It is contemplated that an arrangement other than the above embodiment having the float arm 150 can be used in conjunction with the present invention. One option is to use a spiral gauge having a float on the vertical shaft 160 where the vertical shaft 160 has a ramp going up such that, as the float moves up and down the vertical shaft 160, the shaft 160 rotates.


It is also contemplated that the device could be modified to eliminate the indicator or the stop-fill function. For example, the valve shuttle 230 could be replaced with a shaft so that the gauge assembly drives the indicator 130 but does provide stop-fill functionality. As another example, the indicator 130 and magnet 270 could be eliminated so that the gauge assembly has stop-fill functionality but not an indicator.


Although the present invention has been fully described by way of preferred embodiments, one skilled in the art will appreciate that other embodiments and methods are possible without departing from the spirit and scope of the present invention.

Claims
  • 1. A stop fill assembly for an enclosed tank, the assembly comprising: a port outside of the enclosed tank and in fluid communication with the inside of the tank and through which fluid flows into and out of the tank;a stop fill assembly in fluid communication with the port and through which fluid enters the tank and leaves the tank, the stop fill assembly moveable between a normally open configuration allowing fluid to enter and exit the tank and a closed configuration wherein the stop fill assembly prevents additional fluid from entering the tank when the fluid level in the tank reaches a full level during a filling operation in which fluid enters the tank through the port, the stop fill assembly including: a valve head in fluid communication with the port, the valve head having a central opening therethrough;a valve body including an upper surface and a lower surface, a central opening extending through the valve body, at least one release slot formed adjacent the central opening, one or more fill ports extending through the valve body and opening through the upper and lower surfaces of the valve body and into the tank;a rotatable valve shuttle that is longitudinally moveably relative to the valve body and the tank, the valve shuttle comprising a blocking member for blocking fluid flow into the tank when the fluid level in the tank reaches a full level during a tank filling operation, the valve shuttle having a shuttle body including an upper surface, a lower surface, an upper shaft extending upwardly from the shuttle body and through the valve head and a lower shaft coaxial with the upper shaft and extending downwardly from the lower surface of the shuttle body and through the central opening of the valve body, the valve shuttle having at least one release rib extending laterally from the shuttle body, the release rib having a lower end that supports the valve shuttle above the upper surface of the valve body when the stop fill assembly is in the open configuration such that the shuttle body and the valve head define a space therebetween whereby fluid entering the tank flows through the space and into and through the fill port into the tank, the release rib translating longitudinally into the release slot when the stop fill assembly closes such that the shuttle body moves downward under the force of fluid entering the tank flowing over the shuttle body and contacts the upper surface of the valve body, thereby closing the space and blocking flow of fluid through the space and the fill port and into the tank when the release rib translates into the release slot; andan elongate support member extending downwardly into the tank from the stop fill assembly;a vertical shaft extending downwardly from the stop fill assembly inside the elongate support member, the vertical shaft having upper and lower ends, the upper end of the vertical shaft having a connection for connecting the vertical shaft to the lower shaft of the valve shuttle such that the valve shuttle rotates with the vertical shaft; anda float positioned in the tank remote from the elongate support member that moves in response to changes in fluid level in the tank and a float arm connected to the float, the float arm having proximate and distal end with the float being mounted on the distal end of the float arm away from the vertical shaft, the float arm operably engaged with the vertical shaft such that the float arm is rotatable around the lower end of the elongate support in response to changes in the fluid level in the tank and rotates the vertical shaft which rotates the lower shaft, shuttle body and upper shaft, moving the release rib into alignment with the release slot of the valve body when the fluid level in the tank reaches a full level such that pressure from fluid entering the tank forces the valve shuttle downward with the release rib translating longitudinally into the release slot allowing the shuttle body to close with the lower surface of the valve shuttle contacting the upper surface of the valve body and closing the space to block fluid from flowing through the fill port and entering the tank.
  • 2. The stop fill assembly of claim 1 further comprising a spring that biases the shuttle body toward the open position such that the stop fill assembly moves into the open configuration when fluid flow through the space and fill port and into the tank ceases, such that fluid can then be withdrawn from the tank through the stop fill assembly and the port.
  • 3. The stop fill assembly of claim 2 where the spring for biasing the shuttle body into the open position is positioned over the lower shaft of the valve shuttle and the upper end of the vertical shaft.
  • 4. The stop fill assembly of claim 1 further comprising a first gear affixed to the lower end of the vertical shaft and a second gear affixed to the proximate end of the float arm and operably engaged with the first gear such that the second gear rotates to drive the first gear when the float arm rotates around the lower end of the elongate support in response to changes in the fluid level in the tank.
  • 5. The stop fill assembly of claim 1 further comprising an indicator positioned outside the tank that provides an indication external to the tank of the fluid level in the tank.
  • 6. The stop fill assembly of claim 5 further comprising an indicator driving member affixed to the upper end of the upper shaft of the valve shuttle for coupling with the indicator in order to translate a rotational position of the upper shaft into a visual indication of fluid level in the tank.
  • 7. The stop fill assembly of claim 6 wherein the indicator driving member comprises a magnet.
  • 8. The stop fill assembly of claim 1 further comprising a pair of release slots formed in the valve body adjacent to and on opposed sides of the central opening and a pair of release ribs extending from opposed sides of the shuttle body and wherein the connection between the lower shaft and the vertical shaft is configured to permit longitudinal movement of the shuttle body relative to the vertical shaft when the release ribs are aligned with the release slots such that the shuttle body translates longitudinally under the pressure of fluid flowing over the shuttle body when the release ribs are aligned with the release slots.
  • 9. A gauge assembly for a tank, the gauge assembly comprising: a port outside of the tank and in fluid communication with the inside of the tank and through which fluid flows into and out of the tank;an indicator positioned adjacent the port outside of the tank that provides an indication external to the tank of the fluid level in the tank;a stop fill assembly through which fluid enters the tank and leaves the tank, the stop fill assembly including: a valve body including an upper surface, a lower surface, a central opening extending through the upper surface and opening through the lower surface of the valve body, at least one release slot formed adjacent the central opening, at least one fill port extending through the valve body and opening through the upper and lower surfaces of the valve body;a valve shuttle moveable relative to the valve body, the valve head, the port and the tank, the valve shuttle moveable between a normally open configuration allowing fluid to enter and exit the tank and a closed configuration wherein the valve shuttle blocks fluid flow into the tank when the fluid level in the tank reaches a full level during a tank filling operation, the valve shuttle having a shuttle body including a upper surface and a lower surface that defines a space between the shuttle body and valve body when the stop fill assembly is in the open configuration so that fluid entering the tank through the port can flow through the space and through the fill port into the tank, a first connecting feature extending downward from the center of the lower surface of the shuttle body and through the central opening of the valve, the valve shuttle having at least one release rib extending from the shuttle body that bears against the upper surface of the valve body when the stop fill assembly is in the open configuration while fluid is entering the tank during a filling operation exerting downward force against shuttle body, the release rib supporting the valve shuttle above the upper surface of the valve body when the stop fill assembly is in the open configuration such that fluid can flow through the space and the fill port into the tank, the release rib translating longitudinally into the release slot when the stop fill assembly closes such that the force of fluid entering the tank flowing in contact with the shuttle body forces the shuttled body downward with the lower surface of the shuttle body contacting the upper surface of the valve body around the fill ports and central opening and closing the space blocking flow of fluid through the space and the fill port into the tank when the release rib translates into the release slot; anda float assembly including a vertical shaft extending from the stop fill assembly, the vertical shaft having first and second ends, the first end of the vertical shaft having a second connecting feature for connecting the vertical shaft to the first connecting feature,a float positioned in the tank remote from the support member that moves in response to changes in fluid level in the tank, the float operatively connected to the vertical shaft to rotate the shaft in response to a change in the fluid level in the tank such that when the float reaches a fluid level in the tank corresponding to a full level the shuttle body is rotated to align the release rib with the release slot such that fluid entering the tank flows against the shuttle body forcing the shuttle body downward with the release rib translating into the release slot and the valve shuttle body moving into the closed configuration with the lower surface of the valve body contacting the upper surface of the valve body to block fluid from flowing around the shuttle body and through the space and the fill port and entering the tank; andwherein the valve shuttle is biased toward the open position such that the valve shuttle moves into the open configuration when fluid flow around the shuttle body and through the fill port and into the tank ceases, such that fluid can be withdrawn from the tank through the stop fill assembly and the port after the filling operation is completed.
  • 10. The gauge assembly of claim 9 further comprising a valve head positioned at least partially in the tank, the valve head having a central opening therethrough in fluid communication with the port.
  • 11. The gauge assembly of claim 9 wherein the valve shuttle further comprises an upper shaft extending upwardly into the valve head.
  • 12. The gauge assembly of claim 11 wherein the valve head and upper shaft of the valve shuttle define an annular space through which fluid flows into and out of the tank.
  • 13. The gauge assembly of claim 11 further comprising a magnet affixed to an end of the upper shaft of the valve shuttle, such that rotation of the valve shuttle in response to changes in the fluid level in the tank rotates the magnet, driving the indicator to indicate the level of fluid in the tank.
  • 14. The gauge assembly of claim 13 wherein the indicator is a dial indicator.
  • 15. A method of filling a enclosed tank, comprising: directing a fluid through a port outside the enclosed tank and through a stop-fill assembly including a valve shuttle, a valve body, and a float operatively connected to the valve shuttle, the valve shuttle supported in an open configuration against the valve body with a release rib extending from the valve shuttle that rides on an upper surface of the valve body and maintains the valve shuttle in an open configuration, the valve shuttle operable to engage the valve body and block the flow of fluid into the tank when the liquid level in the tank reaches a predetermined level, and wherein the fluid flows through an annular space between the valve shuttle and the valve body when the valve shuttle is in an open configuration;directing the fluid through a fill port in the valve body and into the tank while the release rib supports the valve shuttle in the open position on the valve body against the force of fluid flowing over the shuttle and into the tank;lifting the float to a predetermined location in the tank by filling the tank with fluid, the predetermined location corresponding to a tank full level;rotating the valve shuttle with the float to a predetermined location whereby the release rib extending from the valve shuttle is aligned with a release slot in the valve body when the valve shuttle is rotated to the predetermined position, wherein pressure from the fluid flowing into the tank forces the valve shuttle to translate longitudinally such that the release rib enters the release slot and the valve shuttle engages the valve body to close the annular space and block fluid flow into the tank when the fluid level in the tank reaches a predetermined level; andmoving the valve shuttle to the open configuration with a biasing member such fluid may be released from the full tank through the annular space between the valve shuttle and the valve body.
  • 16. The method of claim 15 further comprising the step of displaying the fluid level in the tank with a level indicator mounted on the outside of the tank.
  • 17. The method of claim 15 further comprising rotating the shuttle body with the float to rotate a magnet connected to the valve shuttle whereby the fluid level in the tank is displayed on a dial indicator mounted on the exterior of the tank.
  • 18. A gauge assembly for a tank, the gauge assembly comprising: a body defining a port accessible from outside a tank, the port allowing fluid to be moved in and out of the tank; a shaft that rotates according to a change in fluid level within the tank; an indicator for providing an indication external to the tank of the fluid level in the tank based on a rotational position of the shaft; and a stop-fill assembly for transitioning between an open configuration and a closed configuration based on the rotational position of the shaft, the stop-fill assembly including a valve shuttle that is rotationally engaged with, but longitudinally independently movable from, the shaft so as to rotate with the shaft when the shaft rotates but so as to translate longitudinally independent of the shaft for moving between an open position corresponding with said open configuration and a closed position corresponding with said closed configuration as the shaft rotates, wherein the stop-fill assembly includes a valve body having a release slot, wherein the valve shuttle has a release rib that does not engage the release slot when the stop-fill assembly is in the open configuration, but translates longtudinally into the release slot when the valve shuttle rotates into the closed position and the stop-fill assembly is in the closed configuration.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 11/023,664, filed Dec. 28, 2004, entitled, GAUGE ASSEMBLY HAVING A STOP FILL DEVICE, now U.S. Pat. No. 7,293,578, issued on Nov. 13, 2007, which claims the benefit of U.S. Provisional Application No. 60/538,279, filed Jan. 22, 2004, entitled GAUGE ASSEMBLY, and U.S. Provisional Application No. 60/572,143, filed May 18, 2004, entitled GAUGE ASSEMBLY HAVING A STOP FILL DEVICE, the specifications of which are incorporated herein by reference.

US Referenced Citations (244)
Number Name Date Kind
0023816 Andrews et al. May 1859 A
0020463 Starkey et al. Jun 1878 A
0251283 Quinn Dec 1881 A
0447129 Cooper Mar 1891 A
0521350 Turner Jun 1894 A
0609629 Robinson Aug 1898 A
0691400 Marscher Jan 1902 A
0755827 Yates et al. Mar 1904 A
1141499 Stahle Jun 1915 A
1141926 Bolin et al. Jun 1915 A
1285570 Schnaier Nov 1918 A
1304022 Cole May 1919 A
1316341 Vosika Sep 1919 A
1423411 Finch Jul 1922 A
1448842 Gregory Mar 1923 A
1603239 Gregory Oct 1926 A
1617819 Mabie Feb 1927 A
1634165 Willaims Jul 1927 A
1822735 Hastings Sep 1931 A
1899119 Singer Feb 1933 A
1937231 Klein Nov 1933 A
2198055 Liner Apr 1940 A
2311387 Hastings Feb 1943 A
2500348 De Giers et al. Mar 1950 A
2551792 De Giers et al. May 1951 A
2578104 Taylor Dec 1951 A
2584446 Hastings et al. Feb 1952 A
D172372 Wagner Jun 1954 S
2697350 Sorber Dec 1954 A
2705970 Orelind et al. Apr 1955 A
2795955 Hall Jun 1957 A
2799348 Page Jul 1957 A
2836144 Morphis May 1958 A
D187084 Gugloiotta Jan 1960 S
2992560 Morgan et al. Jul 1961 A
3012437 Clark et al. Dec 1961 A
D196808 Hoff Nov 1963 S
3112464 Ratajski et al. Nov 1963 A
3132311 Boddy May 1964 A
3256907 Clark et al. Jun 1966 A
3320806 Johnson et al. May 1967 A
3320813 Taylor et al. May 1967 A
3320922 Taylor et al. May 1967 A
3320923 Taylor et al. May 1967 A
3339519 Taylor et al. Sep 1967 A
3351821 Blackett Nov 1967 A
3364321 Gessner Jan 1968 A
D213192 Hastings Jan 1969 S
3463843 Taylor et al. Aug 1969 A
3681753 Whalen et al. Aug 1972 A
3688795 Taylor Sep 1972 A
3703246 Horak Nov 1972 A
3709038 Werner Jan 1973 A
3739641 Taylor et al. Jun 1973 A
3742243 Gamble Jun 1973 A
3777273 Baba et al. Dec 1973 A
3806851 McCormick Apr 1974 A
3826139 Bachman Jul 1974 A
D233569 Miller Nov 1974 S
D233836 Raffler et al. Dec 1974 S
3859651 Thomas, Jr. Jan 1975 A
3901079 Vogel Aug 1975 A
D240227 Flynn Jun 1976 S
3965454 Puerner Jun 1976 A
3986109 Poduje Oct 1976 A
4064907 Billington et al. Dec 1977 A
4086533 Ricouard et al. Apr 1978 A
3710612 Innes et al. Jul 1978 A
4102191 Harris Jul 1978 A
4107998 Taylor Aug 1978 A
4114130 Sutton et al. Sep 1978 A
4135821 Pechin et al. Jan 1979 A
4155340 Fernquist et al. May 1979 A
4223190 Olson Sep 1980 A
4293837 Jaffe et al. Oct 1981 A
4355363 Colby et al. Oct 1982 A
4362056 Lee Dec 1982 A
4383444 Beaman et al. May 1983 A
4387334 Loper Jun 1983 A
4392375 Eguchi et al. Jul 1983 A
4395695 Nakamura Jul 1983 A
4402209 Di Domenico Sep 1983 A
4416211 Hoffman Nov 1983 A
4417473 Tward et al. Nov 1983 A
4418340 Maeshiba Nov 1983 A
4425557 Nakamura Jan 1984 A
4430634 Hufford et al. Feb 1984 A
4441364 Montie Apr 1984 A
4480469 Tice Nov 1984 A
4483367 Ross et al. Nov 1984 A
4507961 Stradella Apr 1985 A
4532491 Rau et al. Jul 1985 A
4543730 Scott Oct 1985 A
4545020 Brasfield Oct 1985 A
4567763 Schiffbauer Feb 1986 A
4570118 Tomczak et al. Feb 1986 A
4575929 Bleeke Mar 1986 A
4580450 Ota et al. Apr 1986 A
4589077 Pope May 1986 A
4590575 Emplit May 1986 A
4595301 Taylor Jun 1986 A
D285332 Trinkwalder Aug 1986 S
4605038 Tchitdjian Aug 1986 A
4610165 Duffy et al. Sep 1986 A
4617512 Horner Oct 1986 A
4635480 Hrncir et al. Jan 1987 A
4641122 Hennequin Feb 1987 A
4667711 Draft May 1987 A
4671121 Schieler Jun 1987 A
4688028 Conn Aug 1987 A
4688587 Bourgeon Aug 1987 A
4703261 Berchtold Oct 1987 A
4709225 Welland et al. Nov 1987 A
4719419 Dawley Jan 1988 A
4731730 Hedrick et al. Mar 1988 A
4782215 Kadwell et al. Nov 1988 A
4796469 Brown et al. Jan 1989 A
4806847 Atherton et al. Feb 1989 A
4812804 Masaki Mar 1989 A
4825070 Arimura Apr 1989 A
4835509 Yoshino et al. May 1989 A
4841771 Glover et al. Jun 1989 A
4864273 Tsuzuki et al. Sep 1989 A
4911011 Fekete et al. Mar 1990 A
4922081 Kadwell et al. May 1990 A
4924704 Gaston May 1990 A
4928526 Weaver May 1990 A
4931764 Gaston Jun 1990 A
4939932 Ritzenthaler et al. Jul 1990 A
4943791 Holce et al. Jul 1990 A
D311572 Burns Oct 1990 S
4967181 Iizuka et al. Oct 1990 A
D313949 Fekete Jan 1991 S
4987400 Fekete Jan 1991 A
4991436 Roling Feb 1991 A
5023806 Patel Jun 1991 A
5027871 Guenther Jul 1991 A
5050433 Lumetta Sep 1991 A
5051921 Paglione Sep 1991 A
D320842 Roman Oct 1991 S
5055781 Sakakibara et al. Oct 1991 A
5072618 Taylor et al. Dec 1991 A
5085078 Baux et al. Feb 1992 A
5092230 Bronnert Mar 1992 A
5103368 Hart Apr 1992 A
5117693 Duksa Jun 1992 A
5121109 Murphy, Jr. et al. Jun 1992 A
5140303 Meyer Aug 1992 A
5152170 Liu Oct 1992 A
5159268 Wu Oct 1992 A
5164668 Alfors Nov 1992 A
5191284 Moretti et al. Mar 1993 A
5216919 Nelson et al. Jun 1993 A
5265032 Patel Nov 1993 A
5270645 Wheeler et al. Dec 1993 A
5272918 Gaston et al. Dec 1993 A
5300883 Richeson Apr 1994 A
5305639 Pontefract Apr 1994 A
5311776 Morris May 1994 A
RE34679 Ritzenthaler et al. Aug 1994 E
5333499 Gaston Aug 1994 A
5341679 Walkowski et al. Aug 1994 A
D350297 Weisel Sep 1994 S
5351387 Iwata et al. Oct 1994 A
5357815 Williamson Oct 1994 A
5375467 Banse Dec 1994 A
5438869 Mueller et al. Aug 1995 A
5444369 Luetzow Aug 1995 A
5463314 Mueller et al. Oct 1995 A
D363888 Williamson Nov 1995 S
5479820 Fekete Jan 1996 A
5570118 Rezanka et al. Oct 1996 A
D378284 Grilk et al. Mar 1997 S
D378287 Alligood Mar 1997 S
5608386 Murphy, III et al. Mar 1997 A
D379316 Williamson May 1997 S
5672818 Schaefer et al. Sep 1997 A
D386997 Williamson Dec 1997 S
D387295 Krikorian Dec 1997 S
5701932 Bourscheid et al. Dec 1997 A
5712561 McCurley et al. Jan 1998 A
5743136 Gaston et al. Apr 1998 A
5746088 Sawert et al. May 1998 A
5756876 Wetzel et al. May 1998 A
5757179 McCurley et al. May 1998 A
5765434 Harbaugh Jun 1998 A
D397306 Ross, Jr. Aug 1998 S
5790422 Power et al. Aug 1998 A
5794917 Sahm et al. Aug 1998 A
5798639 McCurley et al. Aug 1998 A
D397630 Clifton Sep 1998 S
D397631 Riegel Sep 1998 S
5800221 Dombrowski et al. Sep 1998 A
D399444 Ross, Jr. Oct 1998 S
5838241 Lease et al. Nov 1998 A
D402220 Clifton Dec 1998 S
5850142 Rountos et al. Dec 1998 A
5870876 Deiter Feb 1999 A
5936613 Jaeger et al. Aug 1999 A
D413823 Dobyns et al. Sep 1999 S
5955881 White et al. Sep 1999 A
5959525 Black et al. Sep 1999 A
D414711 Hrncir Oct 1999 S
5963124 Buss et al. Oct 1999 A
5982170 McCurley et al. Nov 1999 A
5998892 Smith et al. Dec 1999 A
D419091 Pattison et al. Jan 2000 S
6016697 McCulloch et al. Jan 2000 A
6018241 White et al. Jan 2000 A
6040756 Kaijala Mar 2000 A
6041650 Swindler et al. Mar 2000 A
6064197 Lochmann et al. May 2000 A
6089086 Swindler et al. Jul 2000 A
D430050 Housey et al. Aug 2000 S
6101873 Kawakatsu et al. Aug 2000 A
D431483 Housey Oct 2000 S
6127916 Cooper et al. Oct 2000 A
D440925 Pfeiffer Apr 2001 S
D440994 Ross, Jr. Apr 2001 S
6220096 Gutierrez et al. Apr 2001 B1
6253611 Varga et al. Jul 2001 B1
6265883 Clark Jul 2001 B1
6305220 Brunel Oct 2001 B1
6312074 Walker Nov 2001 B1
6380750 Schenck, Jr. et al. Apr 2002 B1
6443006 Degrave Sep 2002 B1
6479981 Schweitzer, Jr. et al. Nov 2002 B2
6497145 Ross, Jr. Dec 2002 B1
6497146 Hobbs et al. Dec 2002 B1
6523406 Housey et al. Feb 2003 B2
6530293 Ruckert et al. Mar 2003 B1
6564632 Ross, Jr. May 2003 B2
6584838 Lorenzen Jul 2003 B2
6614242 Matter et al. Sep 2003 B2
6675648 Housey et al. Jan 2004 B2
6679116 Ross, Jr. Jan 2004 B2
6724201 Sato et al. Apr 2004 B2
6762679 Diaz Jul 2004 B1
D519049 Kim Apr 2006 S
D538693 Ross et al. Mar 2007 S
D539685 Ross et al. Apr 2007 S
7219686 Schmitz et al. May 2007 B2
7293578 Swindler et al. Nov 2007 B2
20040154393 Taylor et al. Aug 2004 A1
Foreign Referenced Citations (13)
Number Date Country
1346963 May 2002 CN
43 00 383 Jul 1994 DE
197 46 276 Apr 1999 DE
197 54 521 Jun 1999 DE
0 101 580 Jan 1984 EP
0578299 Jan 1994 EP
0 895 068 Mar 1999 EP
2 661 498 Oct 1991 FR
1177805 Mar 1967 GB
1 380 031 May 1973 GB
2 043 259 Nov 1979 GB
0179789 Oct 2001 WO
0179789 Oct 2001 WO
Related Publications (1)
Number Date Country
20080053533 A1 Mar 2008 US
Provisional Applications (2)
Number Date Country
60538279 Jan 2004 US
60572143 May 2004 US
Continuations (1)
Number Date Country
Parent 11023664 Dec 2004 US
Child 11932587 US