The present disclosure relates to a gauge cutting system and method of formation thereof. More specifically, the present disclosure relates to a gauge cutting system having a repeatable and precise wire measurement and cutting ability.
Historically, cables, such as braided wires and the like, used for garage door repair, which require cutting to size, are cut onsite. However, cutting wires and cables with consistent accuracy and precision is difficult, as there is no portable means to measure and cut the wire. Measuring the wire, which needs to be pulled taught for accuracy, is difficult, as the desired wire length typically far exceeds a man's arm length. Wire will typically remain slightly arced, as it is stored on a spool or a like structure. Further, correctly measuring and then cutting the wire is time consuming, traditionally requires more than one person, and may result in wire cut to an incorrect length.
One aspect of the present disclosure comprises gauge cutting system comprising a wire dispensing apparatus that dispenses wire coupled to a cutting apparatus. The cutting apparatus comprising an attachment structure, a wire end securing structure coupled to the attachment structure for securing a first end of the wire once the wire has been looped around a measurement apparatus when in use, and a blade, coupled to the attachment structure opposite the wire dispensing apparatus, for cutting wire. The gauge cutting system further comprises a track slidably coupled to the measurement apparatus, and coupled to the cutting apparatus opposite the wire dispensing apparatus, comprising a slot that extends a partial length of the track, the track comprising tick marks denoting a measurement unit. The measurement apparatus is slidably coupled to the track via the slot. The measurement apparatus comprises a hub and an indicator. The indicator when aligned with a tick mark of a specific measurement indicates a length of the wire to be cut. The hub is for looping the wire around before returning and securing the wire to the wire end securing structure.
Another aspect of the present disclosure comprises a method of providing a gauge cutting system comprising providing a wire dispensing apparatus that dispenses wire and providing a cutting apparatus to be coupled to the wire dispensing apparatus. The cutting apparatus comprises an attachment structure comprising a through opening for the wire to pass through, a wire end securing structure coupled to the attachment structure for securing a first end of the wire once the wire has been looped around a measurement apparatus when in use, and a blade, coupled to the attachment structure opposite the wire dispensing apparatus, for cutting wire. The method further comprises providing a track, to be coupled to the cutting apparatus opposite the wire dispensing apparatus. The track comprises a slot that extends at least a partial length of the track, the track comprises tick marks denoting a measurement unit. The method additionally comprising providing the measurement apparatus that is slidably couplable to the track via the slot, the measurement apparatus comprising a hub and an indicator. The indicator when aligned with a tick mark of a specific measurement indicates a length of the wire to be cut. The hub is for securing the wire around before returning and securing the wire to the wire end securing structure.
Yet another aspect of the present disclosure comprises a gauge cutting system comprising a wire dispensing apparatus that dispenses wire coupled to a cutting apparatus. The cutting apparatus comprising an attachment structure comprising a through opening for the wire to pass through, a wire end securing structure coupled to the attachment structure for securing a first end of the wire once the wire has been looped around a measurement apparatus when in use, and a blade located in a notch of a cutting device, the cutting device coupled to the attachment structure opposite the wire dispensing apparatus, the blade for cutting wire. The gauge cutting system further comprises a track, coupled to the cutting apparatus opposite the wire dispensing apparatus. The track comprises a slot that extends at least a partial length of the track and comprises tick marks denoting a measurement unit. The measurement apparatus comprises a sliding device that is slidably coupled to the track via the slot. The measurement apparatus comprises a hub and an indicator coupled to the sliding device. The indicator, when aligned with a tick mark of a specific measurement, indicates a length of the wire to be cut once the wire is looped around the hub and returned and secured to the wire end securing structure.
The foregoing and other features and advantages of the present disclosure will become apparent to one skilled in the art to which the present disclosure relates upon consideration of the following description of the disclosure with reference to the accompanying drawings, wherein like reference numerals, unless otherwise described refer to like parts throughout the drawings and in which:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present disclosure.
The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
Referring now to the figures generally wherein like numbered features shown therein refer to like elements having similar characteristics and operational properties throughout unless otherwise noted. The present disclosure relates to a gauge cutting system and method. More specifically, the present disclosure relates to a gauge cutting system having a repeatable and precise wire measurement and cutting ability.
As shown in
As illustrated in
In one example embodiment, the track 200 comprises a central slot 202 formed in the cover component 218 having a first end 204 and a second end 206. The slot 202 runs parallel to the track 200 in a longitudinal direction, forming a longitudinal axis “LA.” As in the illustrated example embodiment of
In one example embodiment, the sidewalls 218a, 218b, 218c, and 218d comprise a second length measured from the top surface 224 to the end of the sidewalls, the second length being greater than the first length 213. In another example embodiment, the top surface 224 comprises the tick marks 203 used to measure and set a desired wire 602 length to be cut and separated from the spooled wire 600. In yet another example embodiment, the base component 220 compresses one or more track openings 220a. In one example embodiment, a fastener is inserted into the one or more track openings 220a to secure the track 200 to an underlying surface, such as a truck bed, or the like. In another example embodiment, the track 200 comprises one or more attachment members 216 at the rear side 210. In the illustrated embodiment of
As in the illustrated example embodiments of
In one example embodiment, the cutting device 302 comprises a blade portion 302b and a handle portion 302a. The blade portion 302b and the handle portion 302a comprise a same or different material. The blade portion 302b and the handle portion 302a comprise one of metal, plastic, or some combination thereof. In another example embodiment, the handle portion 302a and the blade portion 302b are two detachable components. In yet another example embodiment, the handle portion 302a and the blade portion 302b are a single component.
The blade portion 302b comprises a notch 324, wherein a blade, for cutting and separating the spooled wire 600 from the wire 602, is exposed. The blade comprises at least one of stainless steel, hardened steel, or some other material appropriate for cutting wire. The blade portion 302b is coupled to the attachment structure 316. In one example embodiment, the blade portion 302 is hingedly connected to the attachment structure 316 via a hinge screw 306a inserted through a hinge opening 306b of the blade portion and coupled to the attachment portion 316. In another example embodiment, the cutting device 302 interacts with a spring 326 that provides resistance when pressing down on the cutting device. The spring 326 is coupled to at least one of the attachment portion 316, or an upper face 408a of a base portion 408 of the dispensing apparatus 400 (see
In one example embodiment, the attachment portion 316 comprises an upper area 328a and a lower area 328b. The attachment portion 316 comprises one of metal, plastic, or a combination thereof. In another example embodiment, the upper area 328a has a greater longitudinal axis LA width than the lower portion 328b. In this example embodiment, the upper area 328a has two lower facing surfaces 327 that interact with the upper surface 224 of the track 200 and the upper surface 408a of the support member 408 of the dispensing apparatus 400 (see
In one example embodiment, the wire securing structure 307 comprises a connecting structure 310 and a securing member 308. The connecting structure 310 and the securing member 308 comprise one of metal, plastic, or a combination thereof. The connecting structure 310 and the securing member 308 comprise a same or a different material. In one example embodiment, the connecting structure 310 is attached to the attachment portion 316 via one or more attachment components 309 (e.g., such as fasteners or screws), wherein the attachment portion 316 and the connecting structure 310 comprises corresponding opening 311 (e.g., such as threaded or tapped openings). In another example embodiment, the connecting structure 310 and the attachment portion 316 are formed as a single structure.
In one example embodiment, the connecting structure 310 comprises a connecting opening 310a. The connecting opening 310a is at least one of threaded or unthreaded. The securing member 308 comprises a head portion 318a coupled to a middle portion 318c, wherein the middle portion couples to a base portion 318b. In the illustrated example embodiment, the middle portion 318c of the securing member 308 comprises a thread size that is complementary to the tapped thread size in the connecting opening 310a. In this example embodiment, the middle portion 318c is threaded through the connecting opening 310a and attached to the base portion 318b. Responsive to turning the head portion 318a, which in turn turns the connecting portion 318c, in a first direction, the base portion 318b is lowered to interact with the wire 602 and the top portion 224 of the track 200, wherein the wire is partially in the second opening 325. Stated another way, the base portion 318b frictionally bounds the wire 602 in place. Further in this example embodiment, responsive to turning the head portion 318a in a second direction opposite the first direction, the base portion 318b is raised to stop interacting with the wire 602 and the top portion 224 of the track 200. It would be appreciated by one having ordinary skill in the art that other means of securing the wire 602, such as a locking mechanism calibrated to lock at a frictional locking distance from the top portion 224 of the track 200, or the like, are contemplated.
In one example embodiment, the lower area 328B of the attachment portion 316 comprises one or more attachment member openings 322. In one example embodiment, the one or more attachment members 216 of the track 200 go through the one or more attachment member openings 322 to couple the track 200 to the cutting apparatus 300. In another example embodiment, the one or more attachment member openings 322 comprise complementary threading to the one or more attachment members 216, such that the one or more attachment members threadedly attach the track 200 to the cutting apparatus 300. In another example embodiment, the one or more attachment members 216 of the track 200 go through the one or more attachment member openings 322 and attach to one or more attachment member openings 414 formed in the support member 408 of the dispensing apparatus 400, to couple the track together with the cutting apparatus 300 and the dispensing apparatus. In yet another embodiment, at least one of the track 200, the cutting apparatus 300, and the dispensing apparatus 400 are formed as a single body.
As shown the illustrated example embodiments of
In one example embodiment, the sidewalls 430a, 430b, 430c, and 430d are coupled to one or more lip portions 432a, 432b, and 432d, respectively. In another embodiment, the lip portion is absent on the front side 422 of the support member 408. In yet another example embodiment, fasteners are inserted into one or more lip openings 416 to secure the securing member 408 to an underlying surface, such as a truck bed, or the like. In one example embodiment, the upper surface 224 of the track 200 and the upper surface 408a of the securing member 408 are coplanar when the gauge cutting device 100 is assembled. In another example embodiment, responsive to the track 200 and the securing member 408 being fastened to a co-planer/even surface, the upper surface 224 and the upper surface 408a will be coplanar.
In one example embodiment, the arms 402 are coupled to the securing member 408. In another example embodiment, the arms 402 are coupled to the securing member 408 via bolts, screws, welding, or the like. The arms 402 comprise one of metal, plastic, or some combination thereof. In the illustrated example embodiment, the arms 402 support the dispensing component 412. The dispensing component 412 comprises a spool, or a like structure that stores and dispenses wire 600. In the illustrated example embodiment, the dispensing component 412 is supported by an axle 420 that is centrally located relative to a center point of the substantially circular dispensing component 412. In this example embodiment, the dispensing component 412 comprises a central portion 404 that is sandwiched between two sidewalls 406a, 406b. It would be appreciated by one having ordinary skill in the art that a multitude of wire dispensing structures were contemplated.
In one example embodiment, the wire securing structure 410 is coupled to the securing member 408. In another example embodiment, the wire securing structure 410 comprises a body 410c having a wire opening 410b that transverses the body from a front face 434a to a rear face 434b. In yet another example embodiment, the wire opening 410b is co-axial with at least one of the notch 324 and the first opening 320. The body 410c comprises a thumb opening 410d. In one example embodiment, the thumb opening 410d is formed through at least one of a first sidewall 434c, a second sidewall 434d, and a top wall 434e and intersects the wire opening 410b (see
As shown the illustrated example embodiments of
The body portion 505a has a body height 511c that is greater than the first length 213 of the first and second protrusions 228, 228b, such that when in use, the top face 526 and at least some of the first and second sliding lateral bearing surfaces 509a, 509b protrude above the top surface 224 of the track 200. In one example embodiment, the top surface 526 of the sliding device 508 comprises an indicator opening 520 and a hub opening 518 separated by a first raised area 526a. In another example embodiment, the indicator opening 520 is separated from the front face 508a by a second raised area 526b. In another example embodiment, the hub 502 is coupled to the sliding device 508 via the hub opening 518, and an indicating device 506 is coupled to the sliding device via the indicator opening 518. In yet another example embodiment, the hub opening 518 is a hub distance from the first raised area 526a, wherein the hub distance is equal or greater to a radius of the hub 502.
In one example embodiment, the indicator device 506 is coupled to the sliding device 508 via an indicator coupler 501 and the indicator opening 520 between the first and second raised areas 526a, 526b. The indicator device 506 is coupled to the sliding device 508 such that an indicator portion 506a points toward the tick marks 203 on the track 200. The indicator opening 520 is at least one of threaded or unthreaded. The indicator coupler 501 comprises a head portion 501a coupled to a shaft portion 501b. In the illustrated example embodiment, the shaft portion 501b of the positioning coupler 501 comprises threading that is complementary to threading in the indicator opening 520.
As shown in the example embodiments of
As shown in the example embodiment of
In this example embodiment, responsive to turning the head portion 504a, which in turn turns the connecting portion 504b, in a first direction, an end portion of the attachment member 504 is lowered to interact with the top portion of the base component 220 of the track 200 (see, for example,
In an example embodiment, a user will position the measurement component 500 by sliding the component along the slot 202 until the positioning device 506 aligns with a tick mark 203 that corresponds to a desired wire length (e.g., 12 feet)(see
Advantageously, the wire cutting gauge 100 is attachable to a standard truck bed, van bed, or other typical automotive storage of hall space (e.g., having a length between 5′ (feet) to about 6.5′ (feet)). Wherein, the wire cutting gauge 100, having a length of between 5′ (feet) to about 6.5′ (feet) can accurately measure and cut a wire 602 to about twice the length (e.g., between about 10′ (feet) to about 13′ (feet)). Further, a single user can easily and quickly measure and cut the wire 602 using the wire cutting gauge 100, wherein absent the wire cutting gauge one user would hold a first end of the wire and a second user would have to measure and cut the wire, or the single user would have to lay the wire out, measure it, requiring the single user to traverse a distance equal to the length of the wire at least once, then cut it, while hoping that waviness of the wire inherent in the spooling process did not warp the measurement as the wire is not held taught.
It would be appreciated by one having ordinary skill in the art that additional tracks having additional measurement apparatuses is contemplated. For example, after looping the wire around the first measurement apparatus, the user would loop the wire around a second securing means positioned near the cutting apparatus 300 and loop the wire around the second measurement apparatus, and then secure and cut the wire in the same manner described above. Additionally, it would be appreciated that a second trough portion would be formed in the hub 502, wherein the wire 600, if required, would be looped around the second securing means and positioned within the second trough portion, before the wire is secured and cut (e.g., such as the wire length needs to be longer). The gauge cutting system 100 increases efficiency by accurately and precisely cutting wire at a desired length.
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the disclosure as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The disclosure is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has”, “having,” “includes”, “including,” “contains”, “containing” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term “coupled” as used herein is defined as connected or in contact, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
The present application claims priority under 35 U.S.C. §119(e) to co-pending U.S. Provisional Patent Application Ser. No. 62/320,074 filed Apr. 8, 2016 entitled GAUGE CUTTING SYSTEM AND METHOD, the entire contents of the above-identified application from which priority is claim is incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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62320074 | Apr 2016 | US |