The present invention relates to the field of automatic transmission devices, and in particular, to a gear-double ring-hydraulic hybrid transmission device.
Gear transmission is high in efficiency, but has difficulty in meeting the requirements of stepless speed regulation; hydraulic transmission can meet the requirements of stepless speed regulation, but is low in efficiency and accuracy; and ring transmission are high in efficiency and accuracy, but has a limited transmission ratio adjustment range. Based on this, a variable-speed transmission device that integrates multiple transmission modes and can adapt to different working conditions has a good development prospect.
Hybrid transmission can carry forward the advantages of single-flow transmission, abandon its shortcomings, and become the development trend of variable-speed transmission devices. A transmission device that integrates multiple transmission modes and can implement hybrid transmission by freely combining the transmission modes will be a new trend in the design of variable-speed transmission devices.
To eliminate the defects in the prior art, the present invention provides a gear-double ring-hydraulic hybrid transmission device, which integrates gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission, and can switch among the transmission modes.
The present invention achieves the above objective through the following technical solution.
A gear-double ring-hydraulic hybrid transmission device includes an input mechanism, a double ring series transmission mechanism, a hydraulic transmission mechanism, an output member, a front planetary gear mechanism, a middle planetary gear mechanism, a rear planetary gear mechanism, a clutch assembly, and a brake assembly, wherein the front planetary gear mechanism, the middle planetary gear mechanism, and the rear planetary gear mechanism are connected in series, an output of the double ring series transmission mechanism is connected to the middle planetary gear mechanism, and the clutch assembly connects the input mechanism to the double ring series transmission mechanism, the hydraulic transmission mechanism, and the front planetary gear mechanism, connects an output of the hydraulic transmission mechanism to the middle planetary gear mechanism, and connects an output of the rear planetary gear mechanism to the output member; the clutch assembly and the brake assembly are configured for providing a continuous transmission ratio between the input mechanism and the output member.
Further, transmission modes including gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission are provided between the input mechanism and the output member by adjusting a displacement ratio of the hydraulic transmission mechanism, adjusting a transmission ratio of the double ring series transmission mechanism, and selectively controlling engagement of the clutch assembly and the brake assembly.
Further, a planet carrier of the front planetary gear mechanism is connected to a planet carrier of the middle planetary gear mechanism, and a sun gear of the front planetary gear mechanism is connected to the output of the double ring series transmission mechanism; the planet carrier of the middle planetary gear mechanism is connected to a sun gear of the rear planetary gear mechanism, and a ring gear of the rear planetary gear mechanism is connected to the output member;
the clutch assembly includes a clutch L1, a clutch L6, and a clutch L7, wherein the clutch L1 is used for selectively connecting the input mechanism to a ring gear of the front planetary gear mechanism to achieve synchronous rotation; the clutch L6 is used for selectively connecting a ring gear of the middle planetary gear mechanism to the sun gear of the front planetary gear mechanism to achieve synchronous rotation; the clutch L7 is used for selectively connecting the sun gear of the rear planetary gear mechanism to a planet carrier of the rear planetary gear mechanism to achieve synchronous rotation; the brake assembly includes a brake B2 and a brake B3, wherein the brake B2 is used for selectively connecting the ring gear of the middle planetary gear mechanism to a fixed member; and the brake B3 is used for selectively connecting the planet carrier of the rear planetary gear mechanism to a fixed member;
forward gear single-flow transmission is provided between the input mechanism and the output member by engaging the clutch L1, the clutch L6, the clutch L7, and the brake B2; and reverse gear single-flow transmission is provided between the input mechanism and the output member by engaging the clutch L1, the clutch L6, the brake B2, and the brake B3.
Further, the clutch assembly further includes a clutch L2 and a clutch L3, wherein the clutch L2 and the clutch L3 are together used for selectively connecting the input mechanism to an input end of the double ring series transmission mechanism to achieve synchronous rotation; the brake assembly further includes a brake B1, wherein the brake B1 is used for selectively connecting the ring gear of the front planetary gear mechanism to a fixed member;
forward double ring single-flow transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the clutch L2, the clutch L3, the clutch L7, and the brake B1;
reverse double ring single-flow transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the clutch L2, the clutch L3, the brake B1, and the brake B3.
Further, the clutch assembly further includes a clutch L4 and a clutch L5, wherein the clutch L2 and the clutch L4 are together used for selectively connecting the input mechanism to an input end of the hydraulic transmission mechanism to achieve synchronous rotation; and the clutch L5 is used for selectively connecting the output end of the hydraulic transmission mechanism to a sun gear of the middle planetary gear mechanism to achieve synchronous rotation;
forward hydraulic single-flow transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the clutch L2, the clutch L4, the clutch L5, the clutch L6, the clutch L7, and the brake B2;
reverse hydraulic single-flow transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the clutch L2, the clutch L4, the clutch L5, the clutch L6, the brake B2, and the brake B3.
Further, forward gear-double ring hybrid transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the clutch L1, the clutch L2, the clutch L3, and the clutch L7;
reverse gear-double ring hybrid transmission is provided between the input mechanism and the output member by adjusting the transmission ratio of the double ring series transmission mechanism and engaging the clutch L1, the clutch L2, the clutch L3, and the brake B3.
Further, forward gear-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the clutch L1, the clutch L2, the clutch L4, the clutch L5, the clutch L6, and the clutch L7;
reverse gear-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism and engaging the clutch L1, the clutch L2, the clutch L4, the clutch L5, the clutch L6, and the brake B3.
Further, forward double ring-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism, adjusting the transmission ratio of the double ring series transmission mechanism, and engaging the clutch L2, the clutch L3, the clutch L4, the clutch L5, the clutch L6, and the clutch L7;
reverse double ring-hydraulic hybrid transmission is provided between the input mechanism and the output member by adjusting the displacement ratio of the hydraulic transmission mechanism, adjusting the transmission ratio of the double ring series transmission mechanism, and engaging the clutch L2, the clutch L3, the clutch L4, the clutch L5, the clutch L6, and the brake B3.
Further, the hydraulic single-flow transmission is configured for being synchronously switched to any one of gear single-flow transmission, double ring single-flow transmission, gear-double ring dual-flow transmission, and gear-hydraulic dual-flow transmission; and the hydraulic single-flow transmission is configured for being switched to the double ring-hydraulic dual-flow transmission at any point.
Further, the double ring single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission, and the double ring single-flow transmission is configured for being switched to the gear-double ring dual-flow transmission at any point; and the gear-double ring dual-flow transmission, the gear-hydraulic dual-flow transmission, and the double ring-hydraulic dual-flow transmission are configured for being synchronously switched to one another.
The present invention has the following beneficial effects:
1. According to the gear-double ring-hydraulic hybrid transmission device of the present invention, the double ring single-flow transmission adopts a front ring transmission mechanism and a rear ring transmission mechanism that are connected in series, which enlarges the transmission ratio adjustment range and improves the adjustment accuracy and the degree of freedom.
2. The gear-double ring-hydraulic hybrid transmission device of the present invention is a multi-mode hybrid transmission device that integrates gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission, and can meet the requirements of different working conditions.
3. The gear-double ring-hydraulic hybrid transmission device of the present invention can realize free switching among different transmission modes.
In the drawings:
1. input mechanism; 11. main clutch L0; 12. input shaft; 13. clutch L1; 14. input mechanism gear pair; 15. front shaft; 16. clutch L2; 2. double ring series transmission mechanism; 21. double ring series transmission mechanism gear pair; 22. clutch L3; 23. front ring transmission mechanism; 24. rear ring transmission mechanism; 25. double ring series transmission mechanism output gear pair; 3. jackshaft; 4. hydraulic transmission mechanism; 41. hydraulic transmission mechanism input gear pair; 42. clutch L4; 43. pump shaft; 44. variable displacement pump; 45. quantitative motor; 46. motor shaft; 47. hydraulic transmission mechanism output gear pair; 48. clutch L5; 5. output shaft; 6. front planetary gear mechanism; 61. brake B1; 62. front planetary gear mechanism ring gear; 63. front planetary gear mechanism planet carrier; 64. front planetary gear mechanism sun gear; 7. middle planetary gear mechanism; 71. brake B2; 72. clutch L6; 73. middle planetary gear mechanism ring gear; 74. middle planetary gear mechanism planet carrier; 75. middle planetary gear mechanism sun gear; 8. rear planetary gear mechanism; 81. rear planetary gear mechanism sun gear; 82. rear planetary gear mechanism planet carrier; 83. rear planetary gear mechanism ring gear; 84. brake B3; 85. clutch L7,
The present invention is further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
As shown in
The input mechanism 1 includes a main clutch L0 11, an input shaft 12, a clutch L1 13, an input mechanism gear pair 14, a front shaft 15, and a clutch L2 16. A power source is connected to the input shaft 12 through the main clutch L0 11, the input shaft 12 is connected to a front planetary gear mechanism ring gear 62 through the clutch L1 16, and the input shaft 12 is connected to the front shaft 15 through the input mechanism gear pair 14. The power source is transmitted through the main clutch L0 11 to the input shaft 12 and is then split. One branch of the power is transmitted through the clutch L1 13 to the front planetary gear mechanism ring gear 62, while the other branch of the power is transmitted through the input mechanism gear pair 14 and the clutch L2 16 to the front shaft 15. The power arriving in the front shaft 15 can be transmitted through a clutch L3 22 to an input end of the double ring series transmission mechanism 2 and can also be transmitted through a clutch L4 42 to an input end of the hydraulic transmission mechanism 4.
The double ring series transmission mechanism 2 includes a double ring series transmission mechanism gear pair 21, the clutch L3 22, a front ring transmission mechanism 23, a rear ring transmission mechanism 24, and a double ring series transmission mechanism output gear pair 25. The front ring transmission mechanism 23 and the rear ring transmission mechanism 24 are connected in series. In the front ring transmission mechanism 23 or the rear ring transmission mechanism 24, when toroidal surfaces move axially, a roller between the two toroidal surfaces slides along the curved surfaces, so that the angle of the transmission shaft varies to realize changes of the transmission ratio. The front shaft 15 is connected to an input of the front ring transmission mechanism 23 through the double ring series transmission mechanism gear pair 21, and an output of the rear ring transmission mechanism 24 is connected to a front planetary gear mechanism sun gear 64 through the double ring series transmission mechanism output gear pair 25. The clutch L2 16 and the clutch L3 22 are together used for selectively connecting the input mechanism 1 to the input end of the double ring series transmission mechanism 2 to achieve synchronous rotation.
The hydraulic transmission mechanism 4 includes a hydraulic transmission mechanism input gear pair 41, the clutch L4 42, a pump shaft 43, a variable displacement pump 44, a quantitative motor 45, a motor shaft 46, a hydraulic transmission mechanism output gear pair 47, and a clutch L5 48. The front shaft 15 is connected to the pump shaft 43 through the hydraulic transmission mechanism input gear pair 41, the pump shaft 43 drives the variable displacement pump 44 to work, the variable displacement pump 44 forces the motor shaft 46 of the quantitative motor 45 to rotate, and the motor shaft 46 is connected to a middle planetary gear mechanism sun gear 75 through the hydraulic transmission mechanism output gear pair 47. The clutch L2 16 and the clutch L4 42 are together used for selectively connecting the input mechanism 1 to the input end of the hydraulic transmission mechanism 4 to achieve synchronous rotation. The clutch L5 48 is used for selectively connecting an output end of the hydraulic transmission mechanism 4 to the sun gear of the middle planetary gear mechanism 7 to achieve synchronous rotation.
The jackshaft 3 is fixedly connected to a front planetary gear mechanism planet carrier 63, a middle planetary gear mechanism planet carrier 74, and a rear planetary gear mechanism sun gear 81. The front planetary gear mechanism 6 includes a brake B1 61, the front planetary gear mechanism ring gear 62, the front planetary gear mechanism planet carrier 63, and the front planetary gear mechanism sun gear 64. The front planetary gear mechanism ring gear 62 is connected to the input shaft 12 through the clutch L1 13 and is connected to a fixed member through the brake B1 61. The front planetary gear mechanism sun gear 64 is connected to an output end of the double ring series transmission mechanism 2 and can also be connected to a middle planetary gear mechanism ring gear 73 through a clutch L6 72. The middle planetary gear mechanism 7 includes a brake B2 71, the clutch L6 72, the middle planetary gear mechanism ring gear 73, the middle planetary gear mechanism planet carrier 74, and the middle planetary gear mechanism sun gear 75. The middle planetary gear mechanism ring gear 73 can be connected to the front planetary gear mechanism sun gear 64 through the clutch L6 72 and can also be connected to a fixed member through the brake B2 71. The middle planetary gear mechanism sun gear 75 is connected to the output end of the hydraulic transmission mechanism 4. The rear planetary gear mechanism 8 includes the rear planetary gear mechanism sun gear 81, a rear planetary gear mechanism planet carrier 82, a rear planetary gear mechanism ring gear 83, a brake B3 84, and a clutch L7 85. The rear planetary gear mechanism planet carrier 82 can be connected to the rear planetary gear mechanism sun gear 81 through the clutch L7 85 and can also be connected to a fixed member through the brake B3 84. The rear planetary gear mechanism ring gear 83 is connected to the output shaft 5.
Transmission modes including gear single-flow transmission, double ring single-flow transmission, hydraulic single-flow transmission, gear-double ring hybrid transmission, gear-hydraulic hybrid transmission, and double ring-hydraulic hybrid transmission are provided between the input mechanism and the output member by adjusting a transmission ratio of the double ring series transmission mechanism 2 and a displacement ratio of the hydraulic transmission mechanism 4 and selectively controlling engagement of the clutch assembly and the brake assembly. Specific examples are given below for illustration with reference to Table 1:
As shown in
The forward gear single-flow transmission is shown in
wherein no is the rotation speed of the output shaft 5, nI is the rotation speed of the input shaft 12, and k1 is a characteristic parameter of the front planetary gear mechanism.
The reverse gear single-flow transmission is shown in
wherein k3 is a characteristic parameter of the rear planetary gear mechanism.
As shown in
The forward double ring single-flow transmission is shown in
wherein i1i2 is a transmission ratio between the input shaft 12 and the front shaft 15, i3 is a transmission ratio of the double ring series transmission mechanism gear pair 21, i4 is a transmission ratio of the double ring series transmission mechanism output gear pair 25, iT1 is a transmission ratio of the front ring transmission mechanism 23, iT1∈[0.5, 2.0]; iT2 is a transmission ratio of the rear ring transmission mechanism, iT2∈[0.5, 2.0]. Then, i7=iT1iT2∈[0.25, 4.00].
The reverse double ring single-flow transmission is shown in
As shown in
The forward hydraulic single-flow transmission is shown in
wherein i5 is a transmission ratio of the hydraulic transmission mechanism input gear pair 41, i6 is a transmission ratio of the hydraulic transmission mechanism output gear pair 47, k2 is a characteristic parameter of the middle planetary gear mechanism, and e is a displacement ratio of the hydraulic transmission mechanism, e∈[0, 1.0].
The reverse hydraulic single-flow transmission is shown in
As shown in
The forward gear-double ring hybrid transmission is shown in
The reverse gear-double ring hybrid transmission is shown in
As shown in
The forward gear-hydraulic hybrid transmission is shown in
The reverse gear-hydraulic hybrid transmission is shown in
As shown in
The forward double ring-hydraulic hybrid transmission is shown in
The reverse double ring-hydraulic hybrid transmission is shown in
In an embodiment, the following parameters are selected: k1=k2=k3=1.5, i1i2i3i4=1.0, i1i2i5i6=0.5, iT1∈[0.5, 2.0], iT2∈[0.5, 2.0], and iT=iT1iT2∈[0.25, 4.00].
In this case, the relational expressions of the rotation speeds of the output shaft and the input shaft and the speed regulation ranges thereof are shown in Table 2.
According to the embodiment in
The hydraulic single-flow transmission is adopted for startup, and when e∈[0, 1],
when
and e∈[0, 1], the hydraulic single-flow transmission is configured for being synchronously switched to the gear single-flow transmission; when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the hydraulic single-flow transmission is configured for being synchronously switched to the double ring single-flow transmission; when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the hydraulic single-flow transmission is configured for being synchronously switched to the gear-double ring dual-flow transmission; when
the hydraulic single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission; the hydraulic single-flow transmission is configured for being switched to the double ring-hydraulic dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded;
the double ring single-flow transmission is configured for being switched to the gear-double ring dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded; when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the double ring single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission;
when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the gear-double ring dual-flow transmission is configured for being synchronously switched with the gear-hydraulic dual-flow transmission;
when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the gear-double ring dual-flow transmission is configured for being synchronously switched with the double ring-hydraulic dual-flow transmission;
when
e∈[0, 1], and iT1, iT2∈[0.5, 2.0], the gear-hydraulic dual-flow transmission is configured for being synchronously switched with the double ring-hydraulic dual-flow transmission.
The hydraulic single-flow transmission is adopted for startup, and when e∈[0, 1], no∈[0, 0.8]nI;
when e=0.75, the hydraulic single-flow transmission is configured for being synchronously switched to the gear single-flow transmission; when e·i7=0.5, e∈[0, 1], and iT∈[0.25, 4], the hydraulic single-flow transmission is configured for being synchronously switched to the double ring single-flow transmission; when
e∈[0, 1], and iT∈[0.25, 4], the hydraulic single-flow transmission is configured for being synchronously switched to the gear-double ring dual-flow transmission; when e=0.75, the hydraulic single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission; the hydraulic single-flow transmission is configured for being switched to the double ring-hydraulic dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded;
the double ring single-flow transmission is configured for being switched to the gear-double ring dual-flow transmission at any point, and in this case, synchronous switching cannot be implemented, but the speed regulation range is expanded; when
e∈[0.25, 4], the double ring single-flow transmission is configured for being synchronously switched to the gear-hydraulic dual-flow transmission;
when
e∈[0, 1], and iT∈[0.25, 4], the gear-double ring dual-flow transmission, the gear-hydraulic dual-flow transmission, and the double ring-hydraulic dual-flow transmission are configured for being synchronously switched to one another.
The above descriptions are preferred embodiments of the present invention, and are not intended to limit the present invention. Any obvious improvements, replacements, or modifications made by persons skilled in the art without departing from the essence of the present invention shall fall within the protection scope of the present invention.
Number | Date | Country | Kind |
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202010766109.1 | Aug 2020 | CN | national |
This application is the national phase entry of international Application No. PCT/CN2020/109151, filed on Aug. 14, 2020, which is based upon and claims priority to Chinese Patent Application No. 202010766109.1, filed on Aug. 3, 2020, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/109151 | 8/14/2020 | WO | 00 |