The invention relates to apparatuses and methods for a gear locking mechanism for example for standard gears, and more particularly one that utilizes the existing gear in the design.
There are various ways known for locking a gear. Locking mechanisms (and servo systems) typically utilize a locking mechanism that combines with a specially designed tooth forming part of the gear. For example, in industry, there are various solutions that allow locking of transmissions with the assistance of gears that have special geometry. These solutions add additional volume, weight and cost to the transmissions or gears.
One embodiment is a locking mechanism for locking gears or sprockets, comprising a gear or sprocket wheel having a series of substantially identical teeth; a locking tongue having a tooth, the tooth configured in a locked position to engage the gear or sprocket wheel in a groove between any two adjacent teeth of the series of substantially identical teeth of the gear or sprocket wheel; an anchoring structure configured to control a degree of rotation of at least a portion of the locking tongue, the portion containing the tooth, the anchoring structure deployed such that in a locked position of the locking mechanism there is a restriction on freedom of rotation of the at least the portion and in an unlocked position of the locking mechanism the restriction is released.
In some embodiments, the locking mechanism includes a spring biased to maintain the restriction on the at least the portion of the locking tongue and maintain the locking mechanism in the locked position as a default position.
In some embodiments, the locking tongue rotates on a pin that divides the locking tongue into a proximal portion connected to the anchoring structure and a distal portion that engages the gear, the tooth situated on the distal portion. In some embodiments, the anchoring structure exerts a force against the proximal portion of the locking tongue to hold it in the locked position of the locking mechanism. In some embodiments, the tooth is situated at a distal end of the distal portion.
In some embodiments, the anchoring structure holds a proximal portion of the locking tongue in the locked position of the locking mechanism.
In some embodiments, the tooth divides the locking tongue into a proximal portion connected to the anchoring structure and a distal portion that includes a pin that the locking tongue rotates on. In some embodiments, the anchoring structure acts on the proximal portion of the locking tongue to urge the proximal portion and the tooth toward the gear or sprocket wheel in the locked position. In some embodiments, the anchoring structure comprises a linear actuator configured to exert a force substantially perpendicular to the locked tongue in the locked position of the locking mechanism.
In some embodiments, the locking tongue is configured to engage the gear or sprocket wheel at a first portion of a circumference of a gear wheel or sprocket wheel different from a second portion of the circumference at which the gear wheel or sprocket wheel is configured to engage a second gear wheel or a chain.
In some embodiments, the locking tongue is configured to engage the gear at an extra thick portion of the gear or sprocket wheel. In some embodiments, the extra thick portion is at a same portion of a circumference of the gear wheel or sprocket wheel at which a second gear or chain engages the gear wheel or sprocket wheel. In some embodiments, the locking tongue has a second tooth that engages a second groove of the gear. In some embodiments, the locking mechanism further comprises a second locking tongue having a tooth configured in a locked position to engage the second gear in a groove between any two adjacent teeth of a series of substantially identical teeth of the second gear or of the chain.
In some embodiments, the locking tongue is engaged to the gear such that release of the restriction while the locking mechanism is under a load does not damage the gear or locking mechanism.
In some embodiments, a pivotal mounting of the locking tongue defines a pivot axis and a vector from the locking tooth toward the pivot axis makes an angle of between 14.5 and 25 degrees or between 15 and 25 degrees (for example 20 degrees) from a tangent to the gear or sprocket wheel.
In some embodiments, the locking tongue has at least one additional tooth, the at least one additional tooth configured in the locked position to engage the gear or sprocket wheel in at least one additional groove between any two or more adjacent teeth of the series of substantially identical teeth of the gear or sprocket wheel other than the tooth and wherein the at least the portion of the locking tongue contains the at least one additional tooth.
Another embodiment is a locking mechanism configured for locking and unlocking a gear, comprising a locking tongue having a tooth, the locking tongue configured in a locked position to engage a gear or sprocket wheel having a series of substantially identical teeth by the tooth engaging the gear or sprocket wheel in a groove between any two adjacent teeth of the series of substantially identical teeth of the gear or sprocket wheel, the gear or sprocket wheel external to the locking mechanism, a pivotal mounting of the locking tongue defining a pivot axis such that a vector from the locking tooth toward the pivot axis is substantially tangential to the gear or sprocket wheel; an anchoring structure configured to control a degree of rotation of at least a portion of the locking tongue, the portion containing the tooth, the anchoring structure deployed such that in a locked position of the locking mechanism there is a restriction on freedom of rotation of the at least the portion and in an unlocked position of the locking mechanism the restriction is released.
In some embodiments, the locking mechanism includes a spring biased to maintain the restriction on the at least the portion of the locking tongue and maintain the locking mechanism in the locked position as a default position.
In some embodiments, the locking tongue rotates on a pin that divides the locking tongue into a proximal portion connected to the anchoring structure and a distal portion that engages the gear, the tooth situated on the distal portion. In some embodiments, the anchoring structure exerts a force against the proximal portion of the locking tongue. In some embodiments, the tooth is situated at a distal end of the distal portion.
In some embodiments, the tooth divides the locking tongue into a proximal portion connected to the anchoring structure and a distal portion that includes a pin that the locking tongue rotates on. In some embodiments, the anchoring structure acts on the proximal portion of the locking tongue to urge the proximal portion and the tooth toward the gear or sprocket wheel in the locked position. In some embodiments, the anchoring structure comprises a linear actuator biased in the locked position substantially perpendicular to the locked tongue.
In some embodiments, the anchoring structure holds a proximal portion of the locking tongue in the locked position of the locking mechanism.
In some embodiments, the locking tongue has at least one additional tooth, the at least one additional tooth configured in the locked position to engage the gear or sprocket wheel in at least one additional groove between any two or more adjacent teeth of the series of substantially identical teeth of the gear or sprocket wheel other than the tooth and wherein the at least the portion of the locking tongue contains the at least one additional tooth.
These and other features, aspects and advantages of the invention will become better understood with reference to the following drawings, descriptions and claims.
Various embodiments are herein described, by way of example only, with reference to the accompanying drawings, wherein:
The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
Certain embodiments generally provide a standard locking mechanism that combines existing gears, servo actuators or sprocket and chain mechanisms into the design and locks them securely/positively. The existing gear or gears may be part of a transmission for a vehicle or any other device or system. There is no need for a specially designed gear having a specially designed tooth. The locking mechanism herein provides a reliable locking function without the need for a specially designed gear. One particular application of the locking mechanism is for it to be incorporated into aerodynamic platforms/mechanisms that are designed to spread aircraft wings.
Certain embodiments utilize a locking tongue configured to engage a gear and an anchoring structure that may comprise an actuating element, for example a linear actuator (for example a linear solenoid), that controls a degree of freedom of rotational motion of the locking tongue, or of a portion of the locking tongue. In certain embodiments, the default state of the gear(s) is that the gear(s) is normally locked. In the locked position, the locking tongue is not free to rotate and as a result neither is the gear. In some embodiments, upon an instruction from a controller to the solenoid or other actuator, the degree of rotational movement freedom of the locking tongue increases and the locking tongue is free to disengage from the gear. By toggling the anchoring element, the rotational degree of freedom of the tongue is enabled. The radial component of the contact force between the gear and the locking tongue causes the rotational motion which unlocks the system.
The fact that locking is possible with any of the teeth of the gear provides high resolution locking in certain embodiments, which is required for performance mapping (for example aerodynamic performance mapping) of various configurations and changing aerodynamic configurations during flight. It also allows one to specify the locking resolution. In one non-limiting example, if one wanted to lock a gear at every 5° rotation of the gear, the gear can be constructed with, for example, seventy-two teeth since the locking mechanism provides the ability to lock at any of the substantially identical adjacent teeth of the gear. In addition, release of the locking mechanism may be accomplished while under a load in certain embodiments. For example, the locking tongue may be engaged to the gear such that release of the restriction while the locking mechanism is under a load does not damage the gear or locking mechanism. In certain embodiments, release of the locking mechanism may be accomplished under a variety of loads and this may be implemented by controlling the geometry of the locking tongue, for example the length of the proximal portion of the locking tongue. In addition, since release of the lock is accomplished in certain embodiments by means of the moment of the servo motor, the lock is very robust and provides reduced risk of obsolescence and corrosion. Furthermore, in certain embodiments, there is provided an equally effective capability to lock the gear against either direction of the load.
By using a simple actuator and a locking mechanism that has only a small volume and/or a small amount of weight, certain embodiments of the invention provide a simple and inexpensive answer to the demand for an effective and cost-efficient locking mechanism for various applications.
The force on the locking tooth from the gear being locked is close to horizontal but not horizontal. Since the force is off from horizontal enough this allows the gear wheel to expel the tooth when the actuator is not locked and therefore the gear wheel can turn. Simultaneously, when the locking mechanism is locked and the locking tongue's freedom of rotation is restricted, the major component of the force is still horizontal so most of the force opposing the locking force of the gear wheel is supplied by the hinge, as opposed to the anchoring structure which typically includes a solenoid or other actuator. Therefore, a relatively small solenoid can be utilized.
The principles and operation of a Standard Gear Locking Mechanism may be better understood with reference to the drawings and the accompanying description.
In embodiments shown in
Gear 20 need not be specially designed or designed differently to cooperate with locking tongue 30 of locking mechanism 10. Rather, gear 20, and any other gear (for example gear 21) that gear 20 engages with, may be structured in accordance with the requirements of the gear itself and of whatever mechanism the gear 20 is part of, for example the requirements for a vehicle transmission that gear 20 is part of.
Locking mechanism 10 also comprises a locking tongue 30 having a tooth 32 or at least one tooth 32. Tooth 32 is configured in a locked position of locking mechanism 10 shown in
Locking mechanism 10 may also comprise a locking tongue having a configuration shown in
Locking tongue 30 has a distal portion 36 and a proximal portion 38 and these terms are defined relative to each portion's proximity to an anchoring structure 40. In the see-saw embodiment of
As seen from
In certain embodiments such as is shown in
In general, locking tongue 30 may have at least one additional tooth (33, 34 etc.), the at least one additional tooth (33, 34 etc.) configured in the locked position of locking mechanism 10 to engage the gear 20 or sprocket wheel 200 in at least one additional groove (23, 24, etc.) between any two or more adjacent teeth of the series of substantially identical teeth of the gear 20 or sprocket wheel 200 other than the tooth 32. In that case, the at least the portion of the locking tongue 30 (whose degree of rotation the anchoring structure 40 is configured to control) contains the at least one additional tooth (33, 34 etc.).
Locking mechanism 10 may also comprise an anchoring structure 40 configured to control a degree of rotation of at least a portion of the locking tongue 30, in particular the portion containing tooth 32. Anchoring structure 40 is deployed such that in a locked position of the locking mechanism 10 there is a restriction on freedom of rotation of the at least the portion of locking tongue 30 and in an unlocked position of the locking mechanism 10 the restriction is released. Anchoring structure 40 typically holds, in a locked position of locking mechanism 10, a portion of locking tongue 30 in order to accomplish this and this portion that is held is typically proximal to anchoring structure (i.e. a proximal portion 36 of locking tongue 30).
Anchoring structure 40 can be implemented in a number of ways. For example, anchoring structure 40 includes an anchoring element 42 that is the element that actually comes into contact with and holds proximal portion 36 of locking tongue 30 in the locked position of locking mechanism 10. Anchoring structure 40 may also include an actuator, a servomotor, an electromagnet or other structures that controls the anchoring element 42. For example, anchoring structure 40 may include an actuator, for example a linear actuator 44 such as a linear solenoid 44 including its body 44A and its plunger 44B. As shown in
The tooth 32 of locked tongue 30 is situated on the distal portion 38 (distal to the anchoring structure 40) so as to engage gear 20. In some embodiments, the tooth 32 is situated at a distal end 38a of the distal portion 38.
When a controller of linear solenoid 44 sends an instruction to stop exertion of a linear force against proximal portion 36 of locking tongue 30, for example when turning gear 20 is desired, freedom of rotation of the distal portion 38 of locking tongue 20 is restored. In some cases, tooth 32 may not immediately be ejected from groove 22 until gear 20 exerts a force on tooth 32 even though nothing prevents distal portion 38 from rotating any longer. However, once gear 20 turns, the force from gear 20, the force exerted on tooth 32 by gear 20 is enough to eject tooth 32 from groove 22 between the two substantially identical gear teeth of gear 20.
Release by anchoring structure 40 of locking mechanism 10 between locking tongue 30 and gear 20 may be accomplished under a variety of loads and in certain embodiments this may be done by controlling the length of the proximal portion 36 of locking tongue 30 (for example its length relative to the length of distal portion 38 of locking tongue 30). For example in
Regarding the embodiment of locking tongue 30 shown in
In the “seesaw” embodiment shown in
In the pivot point embodiment shown in
Locking mechanism 10 may include a spring 43 (
In certain embodiments, locking tongue 30 is configured to engage gear 20 at an extra thick portion of gear 20 (or sprocket wheel 200). This allows gear 20 to simultaneously engage a second gear 21 while gear is engaged with tooth 32 of locking mechanism 30. For example, the extra thick portion may even be at a same portion of a circumference of the gear wheel (or sprocket wheel) at which second gear 21 (or chain) engages gear 20 (or sprocket wheel).
In a different implementation, locking tongue 30 is configured to engage the gear 20 (or sprocket wheel 200) at a first portion of a circumference of a gear (wheel) 20 (or sprocket wheel 200) different from a second portion of the circumference at which the gear 20 (or sprocket wheel) is configured to engage a second gear 21 (or a chain).
It is also possible to use two different locking tongues 30 to lock two different gears 20, 21 that are meshed with one another, although a single locking tongue locking a single gear 20 should be sufficient in most situations. For example, a second locking tongue 300 may have a tooth 320 configured in a locked position of a locking mechanism to engage gear 21 or sprocket wheel in a groove between any two adjacent teeth of the series of substantially identical teeth of the second gear 21 (or of the chain). The second locking tongue 300 would cooperate with the same or a different anchoring structure 40, for example so that both first gear 20 and second gear 21 are locked at the same time. Even if there are two different anchoring structures, they can have a single controller that shuts them on and off.
Release of locking mechanism 10 may be accomplished under a variety of loads and in certain embodiments this may be done by controlling the geometry of locking tongue 30. For example, in
When locking mechanism 10 is in an unlocked position and the restriction of freedom of rotation of a portion of locking tongue 30 is released, this does not mean that tooth 32 automatically ceases to be meshed between two adjacent teeth of gear 20.
Reference herein to the fact that freedom of rotation is restricted means freedom of rotation is either eliminated entirely or a pre-determined amount of slack is allowed but not so much as to allow the tooth 32 (or teeth) to be ejected from the groove of gear 20 from the force of turning gear 20.
Freedom of rotation of the at least the portion is released means the freedom of at least a portion of locking tongue 30 to rotate is either completely unrestricted or it is restricted but in a manner that still allows gear 20 to turn.
A further embodiment of locking mechanism 10 defines the gear 20 as external to locking mechanism 10 as opposed to being part of locking mechanism 10. In that case, locking mechanism. 10 configured for locking and unlocking a gear (or a sprocket wheel), comprises a locking tongue 30 having a tooth 32 (or at least one tooth), wherein locking tongue 30 is configured in a locked position to engage a gear or sprocket wheel having a series of substantially identical teeth by the tooth engaging the gear or sprocket wheel in a groove between any two adjacent teeth of the series of substantially identical teeth of the gear or sprocket wheel, the gear or sprocket wheel external to locking mechanism 10.
Locking mechanism 10 includes an anchoring structure 40 configured to control a degree of rotation of at least a portion of the locking tongue, the portion containing the tooth 32, the anchoring structure 40 deployed such that in a locked position of the locking mechanism 10 there is a restriction on freedom of rotation of the at least the portion and in an unlocked position of the locking mechanism 10 the restriction is released.
A pivotal mounting of the locking tongue 30 defines a pivot axis such that a vector from the locking tooth 32 toward the pivot axis is at an angle of between approximately 15 and 25 degrees to a tangent line of the gear or sprocket wheel.
All variations of the locking tongue 30 and anchoring structure 40 of locking mechanism 10 discussed or described herein with respect to the embodiment of locking mechanism 10 that includes gear 20 (or sprocket wheel 200) apply equally well to this embodiment of locking mechanism 10 that excludes the gear (or sprocket wheel) in its definition.
While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of the invention may be made. Therefore, the claimed invention as recited in the claims that follow is not limited to the embodiments described herein.
Number | Date | Country | Kind |
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272778 | Feb 2020 | IL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2020/062281 | 12/21/2020 | WO |