The present disclosure relates generally to a gear pump, and more particularly, to a gear pump having a grooved mounting adapter.
A gear pump includes one or more sets of intermeshing gears disposed on separates shafts within a common housing. An external power source, such as an engine, drives one of the shafts to rotate the intermeshing gears. Low-pressure fluid is fed into a disengaging side of the gears, and the rotation of the gears traps the fluid between teeth of the gears and inner cylindrical walls of the housing. The fluid is transported around the inner cylindrical walls by the gear teeth to a high-pressure outlet of the pump, where the fluid is then forced out of the gear teeth by re-engagement of the gears. A pressure of the fluid at the outlet is a result of a rotational speed of the gears and a restriction placed on the fluid at locations downstream of the gears.
In some situations, the fluid pressure at the outlet of the pump can be high-enough to cause air bubbles trapped in the fluid to implode. This implosion (a.k.a., cavitation), if left unchecked, can cause fluid delivery instabilities, excessive noise, and premature failure of fluid system components.
One attempt to address cavitation within a gear pump is disclosed in U.S. Pat. No. 6,033,197 that issued to Brown et al. on May 7, 2000 (“the '197 patent”). In particular, the '197 patent discloses a gear pump housing having bleed slots located adjacent to an outlet passage of the pump. The bleed slots are arcuate, and decrease in size along their arc length. The bleed slots are machined into a body of the housing and function to bring fluid transported by gears of the pump gradually up to the pressure found at the outlet passage. This gradual increase in pressure reduces a size of air bubbles trapped in the fluid prior to implosion, such that when the bubbles do implode at the outlet passage, a magnitude of the implosion is smaller.
While the pump of the '197 patent may provide for gradual pressure increase and reduced cavitation, it may still be less than optimal. In particular, it may be difficult in some applications to find the space within the pump body to machine the bleed slots. In these applications, walls of the body may be weakened by the machining process and/or it may not even be possible to machine the slots. In addition, the geometry of the disclosed bleed slots may be difficult and/or costly to reproduce at other locations of the pump housing.
The disclosed pump and mounting adapter are directed to overcoming one or more of the problems set forth above and/or other problems of the prior art.
In one aspect, the present disclosure is directed to a mounting adapter for a gear pump. The mounting adapter may include a generally cylindrical base member, an inlet port formed in the base member, and an outlet port formed in the base member. The mounting adapter may also include a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a first gear shaft, and a first bleed groove formed in the base member adjacent the outlet port. The first bleed groove may be generally concentric with the first bearing bore. The mounting adapter may further include a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive a second gear shaft, and a second bleed groove formed in the base member adjacent the outlet port. The second bleed groove may be generally concentric with the second bearing bore.
In a second aspect, the present disclosure is directed to a gear pump. The gear pump may include a housing body forming a first gear chamber and a second gear chamber. The pump may also include a first shaft disposed within the first gear chamber, a first gear supported by the first shaft, a second shaft disposed within the second gear chamber, and a second gear supported by the second shaft and configured to mesh with the first gear. The pump may further include a mounting adapter removably connected to an end of the housing body to at least partially enclose the first shaft, the first gear, the second shaft, and the second gear. The mounting adapter may have a generally cylindrical base member, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears. The mounting adapter may also have a first bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the first shaft, and a first bleed groove formed in the base member adjacent the outlet port. The first bleed groove may be generally concentric with the first bearing bore. The mounting adapter may further have a second bearing bore formed in the base member between the inlet port and the outlet port and configured to receive the second shaft, and a second bleed groove formed in the base member adjacent the outlet port. The second bleed groove may be generally concentric with the second bearing bore. The pump may also include a seal disposed at an interface of the housing body and the mounting adapter.
In a third aspect, the present disclosure is directed to a transmission system. The transmission system may include an input shaft, an output shaft, and at least one clutch disposed between the input and output shafts. The at least one clutch may be selectively actuated to adjust a speed-to-torque ratio of the output shaft relative to the input shaft. The transmission system may further include a sump, and a pump configured to draw fluid from the sump and generate a pressurized flow of fluid directed to the at least one clutch. The pump may have a housing body forming a first gear chamber and a second gear chamber. The pump may also have a first shaft supporting a first gear within the first gear chamber, a second shaft supporting a second gear within the second gear chamber, and a mounting adapter removably connected to an end of the housing body. The mounting adapter may include a generally cylindrical base member connected to the housing body, a generally plate-like mounting flange configured to mount the base member within the transmission, an inlet port formed in the base member at one side of the first and second gears, and an outlet port formed in the base member at an opposing side of the first and second gears. The mounting adapter may also include first and second bearing bores formed in the base member between the inlet and outlet ports and configured to receive the first and second shafts, respectively, and first and second bleed grooves formed in the base member adjacent the outlet port. The first and second bleed grooves may be generally concentric with the first and second bearing bores, respectively. The pump may further include a seal disposed at an interface of the housing body and the mounting adapter.
Clutches 12-16 may be configured to selectively receive pressurized fluid from pump 18, causing engagement of portions of a gear train (not shown) within transmission system 10. Each of clutches 12-16 may be fluidly connected to pump 18 in parallel relation by way of a common manifold 26 and individual distribution lines 28, 30, and 32, respectively. Each of clutches 12-16 may include an interior actuating chamber (not shown) that, when filled with pressurized fluid, displaces a piston (not shown), moving the piston toward one or more clutch disks (not shown) and plates (not shown) that are together known as a clutch pack. As the piston “touches up” to the clutch pack, the actuating chamber is full of fluid and the clutch is engaged. The combination of engaged clutches determines a ratio of speed versus torque of an output shaft 34 of transmission system 10 relative to an input shaft 36.
Pump 18 may draw fluid from a low pressure sump 38 and produce one or more flows of pressurized fluid. In the disclosed embodiment, pump 18 creates two flows of fluid (i.e., a low-pressure flow and a high-pressure flow—only the high-pressure flow shown in
Control valves 20-24 may be configured to regulate a flow of pressurized fluid from pump 18 into clutches 12-16. Specifically, control valves 20-24 may be disposed within distribution lines 28-32, respectively, between manifold 26 and clutches 12-16. Each of control valves 20-24 may include a three-position valve mechanism (not shown) that is solenoid actuated and configured to regulate filling and draining of one of clutches 12-16. Each of the three-position valve mechanisms may be movable between a first position at which fluid is allowed to flow into an associated clutch chamber, a second position at which fluid flow is blocked from the clutch chamber, and a third position at which fluid is allowed to drain from the clutch chamber. It is contemplated that more than one clutch may be associated with a single control valve and/or that each control valve may include additional or different mechanisms (e.g., a proportional valve element, a pilot valve element, or any other mechanisms known in the art).
A pressure relief valve 42 may be disposed downstream of manifold 26 and configured to selectively pass fluid through a cooler 44 to sump 38 in response to a pressure of the fluid within manifold 26. By way of example, pressure relief valve 42 may include a valve element that is spring biased toward a flow blocking position and movable toward a flow passing position in response to a pressure of the fluid within manifold 26. When the pressure within manifold 26 exceeds a predetermined threshold, the force generated by the fluid pressure acting on the valve element may overcome the spring force, allowing the valve element to move to the flow-passing position. In this manner, pressure relief valve 42 may function to help maintain a predetermined pressure within manifold 26 and simultaneously promote a generally unidirectional flow of fluid through transmission system 10.
Sump 38 may include a tank configured to hold a supply of fluid. The fluid may include, for example, an engine lubrication oil, a transmission lubrication oil, a separate hydraulic oil, or any other fluid known in the art. It is contemplated that transmission system 10 may be the only system or one of several systems connected to draw fluid from sump 38, as desired.
Cooler 44 may be an air-to-liquid or liquid-to-liquid type of heat exchanging device configured to cool fluid passing through transmission system 10 to a desired temperature. Cooler 44 may have no moving parts and may be less sensitive to contamination than control valves 20-24. Pressurized fluid may pass through cooler 44 and return to sump 38 via a primary return path 46. Additional pressurized fluid may pass through control valves 20-24 and return to sump 38 via individual return paths 48, 50, and 52.
In the disclosed embodiment, a filter 54 may be disposed at an upstream end of manifold 26 and configured to remove debris from the fluid of transmission system 10 before the fluid is delivered to control valves 20-24 or cooler 44. It should be noted that filter 54 may embody a single filtration element or multiple filtration elements disposed in a series and/or parallel arrangement. In the disclosed embodiment, filter 54 includes a single filtration element having a 4μ rating of about 1300-2500 ppm and a 6μ rating of about 40-80 ppm.
Housing 56 may include three separate components, for example a body 74, an end cap 76 connected at a distal end of body 74 opposite the power source, and a mounting adapter 78 connected at the proximal end of body 74. End cap 76 may be configured to close off various openings in body 74, while mounting adapter 78 may be used to mount pump 18 to, for example, the power source or a housing of transmission system 10. One or more seals 79 (e.g., o-rings) may be located between the components of housing 56, and these components may be connected to each other via one or more fasteners 80 that pass from end cap 76 through body 74 to mounting adapter 78.
As shown in
End cap 76, as shown in
As shown in
End surface 108 of base member 98 may be machined to include a plurality of support features and fluid passages. For example, bearing bores 112, 114 may be formed within end surface 108 to provide clearance for shaft 40 and countershaft 60, respectively, and support for the associated bearings 72. In addition, a low-pressure inlet port 116 may be formed at the engaging side of second gear set 64, and a high-pressure outlet port 118 may be formed at the disengaging side of second gear set 64. In the disclosed embodiment, inlet port 116 may have a generally round and large opening that fluidly communicates sump 38 (referring to
Inlet port 116 may be located further away from bearing bores 112, 114 than outlet port 118. As can be seen in the overlapping images of
As teeth 119 rotate (referring to
As shown in
In the disclosed embodiment, bleed grooves 122 may be machined using a simple, square end-mill. Bleed grooves 122 may have a generally constant cross-section and depth, making the fabrication of bleed grooves 122 a relatively simple and inexpensive process. It is contemplated, however, that bleed grooves 122 could alternatively have a cross-section that varies along it's length (e.g., a varying width and/or depth) to aid in gradual pressure changes, if desired. In the example of
The disclosed pump and mounting adapter find potential application in any fluid system where reduced noise, vibration, and damage are desired. Although shown in conjunction with a single gear chamber of a dual chamber pump, the disclosed mounting adapter could alternatively be utilized with a single chamber pump, both chambers of a dual chamber pump, or with a pump having more than two chambers, if desired. The disclosed mounting adapter may provide for gradual pressure increases within the pump that reduce the likelihood and magnitude of implosion. The reduced implosion frequency and severity may result in reduced noise, vibration, and component damage. Operation of pump 18 will now be described in detail.
During operation, a power source (e.g., the engine of a mobile machine) may rotate shaft 40 to generate one or more flows of pressurized fluid directed to another machine system (e.g., to clutches within transmission system 10—see
As a particular space 124 (e.g., 124b) comes into alignment with an end of a corresponding bleed groove 122, high-pressure fluid from a leading space 124 (e.g., 124a) may flow through bleed groove 122 into the particular space 124, thereby gradually bringing the particular space 124 up in pressure. As gears 60, 70 continue to rotate, the particular space 124 will eventually come into full communication with outlet port 118. Because the pressure within the particular space 124 was gradually increased, any air bubbles in the fluid contained in this space will have decreased in size by the time the particular space 124 comes into communication with outlet port 118. Accordingly, any implosions that occur during this communication may be smaller in size and/or less frequent.
Continued rotation of gears 60, 70 will eventually cause teeth 119 to re-engage each other, forcing fluid out of spaces 124. This fluid will be forced into outlet port 118 at a pressure dependent upon restrictions at outlet port 118 and/or within transmission system 10.
The disclosed pump and mounting adapter may allow for improved packaging in smaller spaces. Specifically, by locating bleed grooves 122 within mounting adapter 78, body 74 may be allowed to become smaller without sacrificing durability. This may increase the applicability of pump 18, and simultaneously decrease a cost of pump 18 and transmission system 10. In addition, the location of bleed grooves 122 within mounting adapter 78 may increase a strength and/or durability of body 74.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed pump and mounting adapter. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed pump and mounting adapter. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
This application is based on and claims the benefit of priority from U.S. Provisional Application No. 61/810,952, filed Apr. 11, 2013, the contents of which are expressly incorporated herein by reference.
Number | Date | Country | |
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61810952 | Apr 2013 | US |