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1. Field of the Invention
The present invention relates to gear pumps and hydraulic gear motors, in particular to a hydraulic system used to balance the axial thrusts in pumps and hydraulic motors with external gears of bi-directional type or multiple stages, wherein helical gears are provided.
2. Description of Related Art Including Information Disclosed Under 37 CFR 1.97 and 37 CFR 1.98.
Although specific reference is made to gear pumps hereinafter, the present invention also relates to hydraulic gear motors. Gear motors have the same construction as gear pumps, although they differ in the operating principle: whereas pumps are used to convert mechanical energy (torque applied to the drive shaft) into hydraulic energy (pressurized oil), motors are used to convert hydraulic energy (pressurized oil) into mechanical energy. The pressurized oil that is conveyed inside the hydraulic motor through one of the ports provided on the motor body acts on the toothed wheels by driving them into rotation; the torque is the output available at the shaft whereon a load is applied.
External gear pumps are commonly used in numerous industrial sectors, such as the automotive, earthworks, automation and control industries.
As shown in
One of the toothed wheels, which is defined as driving wheel (1), receives motion from a drive shaft, whereas the other toothed wheel, which is defined as driven wheel (2), receives motion from the driving wheel (1) it engages with. The toothed wheels (1, 2) are joined to respective shafts (10, 20) revolvingly supported by supports or bushes (4, 5).
In this description the term “front” refers to the side of the pump from which the shaft of the driving wheel protrudes, i.e. the inlet shaft that receives the rotation.
The pump comprises a front bush (4) that revolvingly supports a front portion of the shafts of the toothed wheels and a rear bush (5) that revolvingly supports a rear portion of the shafts of the toothed wheels. Each bush is provided with two circular housings that revolvingly support a portion of the shafts of the two toothed wheels.
A front flange (6) and a back lid (7) are fixed to the case (3) in such way to close the bushes (4, 5) and the toothed wheels (1, 2) inside a box composed of the case (3), the front flange (6) and the back lid (7). The front flange (6) is provided with an opening from which the shaft (10) of the driving wheel (1) comes out. Therefore a projecting portion (13) of the shaft of the driving wheel frontally protrudes from the front flange (6) in order to be connected to a drive shaft that transmits motion.
Gear pumps are volumetric machines because the volume comprised between the compartments of the teeth of the two toothed wheels and the external case is transferred from the inlet area to the outlet area by means of the rotation of the toothed wheels. Different types of fluid can be used, as well as different outlet and/or inlet pressure and pump displacement values.
The fluid used in the most typical application is oil, which is partially incompressible. Reference pressure values are typically the ambient pressure for the inlet pressure, whereas the outlet pressure reaches maximum values of 300 bar.
As shown in the example of
Referring to
Referring to
The use of helical gears, when configured as disclosed in the international patent application PCT/EP2009/066127 or in the U.S. Pat. No. 2,159,744 or U.S. Pat. No. 3,164,099, allows for considerably reducing the noise and pulses induced by the pump in the hydraulic circuit.
It must be noted that in order to correctly engage two helical toothed wheels with the same geometrical features, the inclination of the helix must have a discordant direction.
If not opposed, the generation of the axial stress (A, B) considerably increases the specific pressure that is discharged on the bushes (4, 5), thus reducing both the mechanical efficiency because of losses by friction and the reliability and maximum pressure of the pump.
The problem of balancing the axial loads can be solved in different ways.
Referring to
An alternative method used to balance the axial forces is disclosed in the U.S. Pat. No. 3,658,452, wherein a right-hand pump (i.e. a pump with driving shaft with clockwise rotating right-hand helix) and driven shaft with left-hand helix are used.
Referring to
The axial forces (A, B) acting on the toothed wheels are generated by the contribution of two factors: the axial component of the pressure (Pa) (
A=Pa+Fa[N] (1)
B=Pa−Fa[N] (2)
If a pump with helical gears according to the prior art in right-hand rotation (clockwise-rotating driving shaft) is considered and a driving shaft with right-hand helix is used (
V=Displacement [cm3/rev]
P=Pressure difference between inlet and outlet [bar]
nm=Hydro-mechanical output (experimentally obtainable value)
Assuming that half of the torque is transferred to the fluid by the driving wheel during its pumping action, the torque transmitted to the driven wheel Mtcto is half of the total torque.
The axial transmission force Fa generated by the helical toothed wheels is:
Dp=Operating pitch diameter of toothed wheels [mm]
β=Inclination angle of helix [C]
Because of the known action and reaction principle, the force Fa acts on the driving and driven wheel with the same intensity, but with opposite direction.
The axial force generated by the pressure Pa is the resultant of the pressure along the axial direction:
h=Tooth height [mm]
1=Ring width [mm]
In view of the above, the force Pa has the same intensity and the same direction on both toothed wheels. According to the most typical dimensioning of the toothed wheels, Pa>Fa and consequently the forces F1 and F2 always have a concordant direction.
The diameters ΦA and ΦB of the compensating pistons are obtained from the formulas (7) and (8):
Both forces Fa and Pa linearly depend on the value of the inlet pressure P (see formulas (5) (6)). Consequently, after calculating the diameter of the compensating pistons, the axial forces are completely balanced at any value of the pressure P.
The use of the compensating pistons is a rather inexpensive and easy-to-make solution because the work operations and the parts are simple and reliable. The precepts disclosed by the U.S. Pat. No. 3,658,452 can solve the problem of balancing the axial forces only in case of monodirectional motors, in which the resultant forces A and B must be always directed towards the back lid (see
However, some hydraulically controlled applications require the use of bi-directional or multiple stage hydraulic pumps or gears.
The use of bidirectional pumps (with two flow directions) allows for inverting the rotation of the driving shaft, thus inverting the direction of the oil flow and the high and low pressure areas, inverting, for instance, the motion of hydraulic actuators. Likewise, the use of bidirectional motors is useful in the applications that require inverting the direction of the torque available at the outlet shaft of the hydraulic motor.
The same situation is found in a hydraulic motor with a high-pressure fluid inlet side and a low-pressure fluid outlet side. In such a case, there are no driving wheel and driven wheel, but simply a first toothed wheel (1) and a second toothed wheel (2). Moreover, the projecting portion of the shaft (13) is adapted to be connected to a load, not to a motor.
In general, the precepts disclosed by the U.S. Pat. No. 3,658,452 are not applicable when the axial forces (A, B) are directed towards a side of the pump that is crossed by the shaft of a toothed wheel.
The purpose of the present invention is to remedy the drawbacks of the prior art, by providing a hydraulic system to balance the axial forces in gear pumps or hydraulic motors with helical toothing of bidirectional or multiple stage type.
This purpose is achieved according to the invention, with the characteristics claimed in the attached independent claim 1.
Advantageous embodiments appear from the dependent claims.
The gear pump or motor of the invention comprises:
The gear pump or motor of the invention also comprises:
The advantages of the compensation system of the axial forces applied to the gear pump or motor are evident. In fact, such a compensation system of the axial forces, by means of the compensating ring, allows for balancing the axial forces of the first gear and simultaneously transmitting the motion from the shaft of the first gear to another shaft.
Additional characteristics of the invention will appear evident from the detailed description below, with reference to the attached drawings, which have an illustrative, not limitative purpose only, wherein:
Referring to
Hereinafter elements that are identical or correspond to the elements described above are indicated with the same reference numbers, omitting their detailed description.
The pump (100) comprises a first toothed wheel (1), a second toothed wheel (2), a back lid (7) in closing position and a front flange (6) from which a projecting portion (13) of the shaft protrudes frontally, being connected to the shaft (10) of the first toothed wheel (1). Both toothed wheels (1, 2) are provided with helical toothing.
The projecting portion (13) of the shaft is connected to a motor (M) that can make a kinematic mechanism rotate in clockwise or anticlockwise direction. In such a case, the first toothed wheel (1) is the driving wheel and the second toothed wheel (2) is the driven wheel.
With reference to
With reference to
The precepts of U.S. Pat. No. 3,658,452 were followed to balance the axial forces (A, B) acting on the back lid (7). Two chambers (70,71) are obtained in the back lid (7), wherein a first piston (270) and a second piston (271) are disposed. The pistons (270, 271) axially actuate on the rear end border of the shafts (10, 20) of the toothed wheels (1, 2).
Two ducts (72, 73) are obtained in the back lid (7), which put the outlet chamber (shown in bold in
With reference to
With reference to
An intermediate flange (8) is disposed between the case (3) and the front flange (6) in order to compensate said forces (A, B).
With reference to
The intermediate flange (8) comprises a first chamber (80) with annular shape, obtained around the through hole (85) and a second chamber (81) with cylindrical shape, in axial position to the shaft (20) of the driven wheel (2).
A duct (82) is obtained in the intermediate flange (82) that puts the two chambers (80, 81) in communication with the outlet duct of the pump (shown in bold in
A compensating ring (9) is provided in the first chamber (80). The compensating ring (9) is inserted on the end portion (T) of the shaft (10) of the driving wheel. To that end, a shoulder (15) is obtained in proximal position to the end portion (T) of the shaft of the driving wheel, against which the compensating ring (9) is stopped. Advantageously, the compensating ring (9) is splined on the end portion (T) of the shaft (10) to avoid undesired friction that may cause fluid leakage from the high-pressure area to the low-pressure area of the pump.
The compensating ring (9) comprises a cylinder (90) and a collar (91) that radially protrudes outwards from the cylinder (90). The compensating ring (9) is internally empty and is provided with a through hole (92) to allow for the passage of the end portion (T) of the shaft of the driving wheel. The through hole (92) has a splined female section, whereas the end portion (T) of the shaft (10) has a splined male section.
Two dynamic seals (95, 96) are disposed in the first chamber (80) of the intermediate flange (8) to support the compensating ring (9) in such way to eliminate possible leakage from the high-pressure areas to the low-pressure areas.
A cylindrical piston (88) is disposed in the second chamber (81) of the intermediate flange.
When the rotation direction of the toothed wheels is as shown in
With reference to
The annular area defined by the diameters d1 and d2 is such to completely compensate the axial force (A). The values of the diameters d1 and d2 are calculated with the formula (7) considering an annular section with equivalent area instead of a circular area. One of the diameters is fixed according to the constructional requirements and the other diameter is calculated with the following formula:
The piston (88) has an external diameter (d3). The dimension (d3) of the piston (88) is such to completely compensate the axial force (B). The d3 value can be directly calculated from the following formula:
According to a preferred embodiment of the present invention, the axial forces are balanced both on the shaft of the toothed driving wheel (1) and on the shaft of the toothed driven wheel (2), respectively by means of the compensating ring (9) and the piston (88). However, it must be considered that the resultant (A) of the axial thrusts on the shaft of the driving wheel (1) is much higher than the resultant (B) of the axial thrusts on the shaft of the driven wheel (2). Therefore the piston (88) is optional and may be omitted.
As shown in
The mechanical connection (500) can be a splined coupling, an Oldham coupling or a coupling of any other type. The mechanical connection (500) is housed in a plate (501) that is stopped against the intermediate flange (8).
An intermediate plate (600) whereon bearings (601) that revolvingly support the shaft (12) can be optionally provided. The intermediate plate (600) is disposed between the front flange (6) and the plate (501) that houses the mechanical connection (500).
Although
The multiple gear pump (200) comprises a front stage (SA) and a rear stage (SB). Each stage comprises toothed wheels with helical toothing.
The rear stage (SB) is the last stage of the pump and therefore is closed with the back lid (7), from which no shaft protrudes. A projecting portion (13) of the shaft frontally protrudes from the front flange (6) to be connected to a motor (M).
The end portion (T) of the shaft of the driving toothed wheel of the front stage (SA) is connected to the end portion (T) of the shaft of the toothed driving wheel of the rear stage (SB) by means of the mechanical connection (500) housed in the plate (501) disposed between the two stages (SA, SB).
In such a case, the toothed wheels of the front stage and of the rear stage are subject to respective axial forces (A, B, C, D), which are all directed towards the back lid (7).
Consequently, the axial forces (C, D) on the toothed wheels of the rear stage (SB) are balanced by the action of the pistons (270, 271) disposed in the back lid (7).
Instead, the axial forces (A, B) on the toothed wheels of the front stage (SA) are balanced by the action of the compensating ring (9) and of the piston (88) disposed in the intermediate flange (8). As shown in
(SA).
The plate (501) that houses the mechanical connection (500) is disposed between the intermediate flange (8) and the rear stage (SB).
Referring to
In such a case, an additional intermediate flange (8) is disposed between the case of the intermediate stage (SI) and the mechanical connection (500). The compensating ring (9) of the intermediate flange (8) compensates the axial thrust (A) of the first toothed wheel (1) of the intermediate stage (SI).
Variations and modifications can be made to the present embodiments of the invention, within the reach of an expert of the field, while still falling within the scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
AN2013A000102 | May 2013 | IT | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/060297 | 5/20/2014 | WO | 00 |