The disclosure relates to pumps. More particularly, the disclosure relates to gear pumps used in compressor lubrication.
Compressors such as reciprocating compressors require lubrication. An exemplary reciprocating compressor can require lubrication at one or more of several locations. These locations include main bearings supporting a shaft relative to the case. For reciprocating compressors, the shaft is a crankshaft and the locations further include: bearings between the crankshaft and rods; wrist bearings of the rods/pistons; and the piston/cylinder interfaces. Oil may be delivered through passageways in the shaft. An oil pump may be mounted to be driven by the shaft to draw oil from a compressor sump and drive it through the passageways.
An exemplary pump is sold as the “TR Series Pump” by Tuthill Pump Group of Alsip, Ill., US. Such pump has an externally lobed idler (inner gerotor gear) mounted within an internally-lobed rotor (outer gerotor gear). The rotor is a portion of a rotor/torque ring assembly. The torque ring comprises a sleeve within which the rotor is secured (e.g., by welding, interference fit, or the like). As is discussed below, the torque ring drives rotation of the rotor and, via the rotor rotation of the idler.
Respective first and second end portions of the torque ring protrude beyond opposite first and second ends of the rotor. The first end portion is a proximal end portion and mounts to the crankshaft to be rotated about the crank axis. The first end portion also floating plate or washer that serves as a pressure relief valve element. The washer is biased by a spring into sealing engagement with the first ends of the rotor and idler. A forward portion of the spring may be in a sealing sleeve slidingly mounted in the spring compartment of the crankshaft.
The second end portion contains a carrier assembly that comprises a hollow axle on which the idler rides. The axle has an axis parallel to and slightly offset from the crank axis. The carrier assembly has an end plate from which the axle protrudes. The end plate is mounted to the second end portion of the rotor/torque ring.
The exemplary pump is an automatic reversing pump that provides flow in on flow direction regardless of the direction of shaft rotation. This is achieved by providing the end plate with a pair of ports that interact with a pair of ports of a pump cover. The pump cover ports are a respective inlet port and outlet port. The cover inlet port is in communication with an oil pickup line extending to an inlet (e.g., at a strainer in the compressor sump). The cover outlet port is in communication with a bore of the axle to pass flow through passageways in the crankshaft to bearings.
As rotation of the ring drives rotation of the idler pockets formed between their lobes will sequentially be open to the two cover ports via the two carrier ports. The pockets will open to the cover inlet port, expand to draw liquid in from the cover inlet port, close to the cover inlet port and open to the cover outlet port, contract so as to discharge liquid through the cover outlet port, and then close to the cover outlet port and open to the cover inlet port to complete the cycle,
If pressure in the pocket becomes sufficient to overcome the spring bias, the pressure will shift the washer out of sealing contact with the ends of the idler and rotor and open up a pathway for fluid to pass back through the cover inlet to relieve pressure.
One aspect of the disclosure involves an internal gear pump comprising: a rotor/torque ring comprising an internally lobed rotor and a torque ring extending beyond at least a first end of the rotor; an externally lobed idler encircled by the rotor; a hollow shaft supporting the idler; a pressure relief element positioned to shift between a first condition and a second condition; and a spring biasing the pressure relief element toward the first condition from the second condition. The torque ring has at least one pressure relief port positioned so that: in the first condition, the pressure relief element blocks a path from an interior volume of the pump to the pressure relief port; and in the second condition, relative to the first condition the pressure relief element does not block the path.
In one or more embodiments of any of the foregoing embodiments, the at least one pressure relief port has an axial span (DH) greater than a thickness of an adjacent surface of the pressure relief element.
In one or more embodiments of any of the foregoing embodiments, the at least one pressure relief port comprises a pair of pressure relief ports.
In one or more embodiments of any of the foregoing embodiments, the at least one pressure relief port comprises a through-hole between an inner diameter (ID) surface of the torque ring and an outer diameter (OD) surface of the torque ring.
In one or more embodiments of any of the foregoing embodiments, the pump further comprises a carrier from which the shaft protrudes and having a pair of ports.
In one or more embodiments of any of the foregoing embodiments, the pump further comprises a sealing sleeve having: a shoulder positioned to contact the pressure relief element; and a sidewall extending from the shoulder and surrounding a portion of the spring.
In one or more embodiments of any of the foregoing embodiments, the torque ring further comprises a pair of driving slots for receiving driving pins protruding from a drive shaft received in the torque ring first end portion.
In one or more embodiments of any of the foregoing embodiments, a compressor comprises the pump and further comprises: a housing; a drive shaft carried by the housing for rotation about an axis and to which the torque ring is mounted; and one or more working elements coupled to the driveshaft to be driven by said rotation of the driveshaft.
In one or more embodiments of any of the foregoing embodiments: the driveshaft is a crankshaft; the one or more working elements are one or more pistons coupled to the crankshaft by associated connecting rods; and an oil passageway extends through the crankshaft from the pump to an interface between the crankshaft and the connecting rods.
In one or more embodiments of any of the foregoing embodiments, a lubrication flowpath proceeds sequentially: from a pickup in a sump of the compressor; through a carrier carrying the shaft and into an internal volume of the pump; from the internal volume of the pump back through the carrier; and through the hollow shaft and into the driveshaft.
In one or more embodiments of any of the foregoing embodiments, a relief flowpath proceeds sequentially: through the at least one pressure relief port into a pump cavity of the housing; and through a drain passageway to a sump of the compressor.
In one or more embodiments of any of the foregoing embodiments, a pair of pins protrude from the driveshaft into respective slots in the torque ring to rotationally couple the driveshaft to the rotor.
In one or more embodiments of any of the foregoing embodiments, the pump further comprises a sealing sleeve having: a shoulder positioned to contact the pressure relief element; and a sidewall extending from the shoulder and surrounding a portion of the spring.
In one or more embodiments of any of the foregoing embodiments, the shaft has a stepped compartment having: a first portion receiving the sealing sleeve sidewall; and a second portion receiving a proximal end portion of the spring.
In one or more embodiments of any of the foregoing embodiments, a method for using the pump comprises rotating the rotor. The rotating causes a pressure increase in the interior volume; and the pressure increase acting to shift the pressure relief element against said spring bias from the first condition to the second condition, the shift facilitating a pressure relief flow from the interior through the pressure relief port.
In one or more embodiments of any of the foregoing embodiments, said pressure relief flow is a second pressure relief flow in addition to a first pressure relief flow between portions of the internal space.
In one or more embodiments of any of the foregoing embodiments, the pump is in a compressor and the first pressure relief flow passes through a pump cover while the second pressure relief flow bypasses the pump cover.
In one or more embodiments of any of the foregoing embodiments, a method for manufacturing the pump comprises starting with a baseline pump and drilling the at least one pressure relief port.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Like reference numbers and designations in the various drawings indicate like elements.
Various conduits (e.g., tubes) may interconnect the various components along the flowpath 22. In a basic first mode of operation, the refrigerant is driven downstream along the flowpath 22 by the compressor 24 so that the heat exchanger 30 is a heat rejection heat exchanger rejecting heat from the compressed refrigerant. Depending upon refrigerant composition and operating parameters, the heat rejection heat exchanger may be termed a condenser or a gas cooler. After rejecting heat in the heat exchanger 30, the refrigerant passes to the expansion device 36 (e.g., an electronic expansion valve (EXV) or a thermal expansion valve (TXE)) where it is expanded to reduce temperature. The reduced temperature refrigerant then passes through the heat exchanger 42 which serves as a heat absorption heat exchanger absorbing heat from the refrigerant prior to returning that refrigerant to the compressor. The heat exchanger 42 may serve as an evaporator in this mode. More complicated circuits including additional components may be possible as may be more complicated operations (e.g., including various modes for different environmental conditions).
Depending upon the nature of the system 20 (e.g., a chiller versus some other system) the heat exchangers may be refrigerant-air heat exchangers, refrigerant-water heat exchangers, or the like.
The exemplary compressor 24 is a reciprocating compressor having a case or housing assembly 50 (
The shaft 56 extends from a forward end 66 to a rear end 68. The shaft 56 is mounted to the housing assembly for rotation about a shaft axis 500 by a plurality of main bearings. The shaft 56 has a rear portion 70 received within the motor rotor 62. A crankshaft intermediate portion 72 is mounted within a bearing 74 in a wall 73 between the motor case and a crankcase portion 75 of the housing. The crankcase defines a sump 80. A crankshaft forward portion 76 is received within a bearing 78 in a pump housing 77 at the forward end of the case assembly.
In normal operation, the pump 100 drives a flow 420 of oil along an oil flowpath starting at an inlet 110 (
The carrier 170 comprises a pair of ports or passageways 180A, 180B (individually or collectively 180) extending between the ends 172 and 174.
The exemplary axle 190 is hollow, extending from a first end 192 to a second end 194 and having an inner surface 196 (defining a passageway 197) and an outer surface 198.
In the exemplary sealing condition, the front edge of the washer OD surface is slightly forward of the forward extremities of the ports. In the exemplary sealing condition, the rear edge of the sealing surface is forward of rear extremities of the ports. This would otherwise provide a leakage flow from the oil flow that has passed through the axle and washer. To prevent such leakage flow, the exemplary baseline pump has a sealing sleeve 250 (
The sealing sleeve 250 has a shoulder or forward web 252 positioned to abut the rear face 204 of the washer. The shoulder has an aperture 254 for passing the oil flow. The washer may have an internal bevel/chamfer 256 (
Returning to
Pressure in the pockets provides a rearward pressure/force against the washer front face which is resisted by the spring 210. However, an excessive pressure may overcome such bias and shift the washer rearward from its sealing condition engaging the rotor and idler to a pressure relief condition (e.g., to bottom out against the front end 66 of the shaft (
The exemplary embodiment adds an additional relief path for oil to pass from the pump. One or more ports 240A, 240B are provided in the torque ring positioned to be blocked from communication with the pocket by the washer when the washer is in its sealing position. However, a shift of the washer against the spring will immediately or eventually allow or increase communication between the pocket and the ports allowing a direct venting of oil out of the pump in addition to possible venting through the existing cover inlet or outlet ports.
In the exemplary embodiment, a pressure relief flow 450 is provided through the ports 240A and 240B because the shift of the washer from its initial sealing condition of
Exemplary ports are radial circular holes (e.g., drilled). For such circular holes, exemplary diameters DM (and thus axial spans) are 0.25 inch (6.2 mm), more broadly, 2-10 mm or 4-8 mm If non-circular, the holes may have similar cross-sectional areas to those circular holes. An exemplary number of holes is two, diametrically opposite each other. The holes are circular merely due to the convenience of drilling. Alternative holes might be formed by other cutting techniques.
In the exemplary sealing condition, the front edge of the washer OD surface is slightly forward of the forward extremities of the ports. In the exemplary sealing condition, the rear edge of the sealing surface is forward of rear extremities of the ports. For such a washer, an exemplary thickness at the outer diameter is 0.125 inch (3.2 mm), more broadly 30-80% of the axial span of the ports 240A and 240B.
Such a modification has been found to have several advantages. These and/or other advantages may or may not be present depending on the details of any particular implementation. These advantages may relate to uses in a broader range of conditions than a baseline pump provides desired performance in. One example involves non-refrigerant testing. Tests using air in the refrigerant flowpath have shown disparate performance. The exemplary pump may offer test performance closer to real world performance. Another example involves compressor capacity. Pump size is traditionally associated with compressor capacity. In one example pumps with idler/rotor lengths of one-half, three-eighths, and one-quarter inch lengths (12.7, 9.5, and 6.35 mm) are used for three different capacities of compressor in a given product line. A variable speed compressor is thus subject to a dilemma of pump size. Use of a larger length (e.g., the one-half inch (12.7 mm)) along with the pressure relief ports allows a single pump to be used on the different capacity compressors.
As was discussed above, the exemplary baseline pump provides a reversing action. This is facilitated by a pin 300 (
Exemplary pump materials and manufacturing techniques may be the same as those used to form a hypothetical baseline pump such as the baseline mentioned above. The exemplary pump components are all metal such as steel (e.g., stainless steel).
The use of “first”, “second”, and the like in the description and following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description. Similarly, the exemplary referenced directions merely establish a frame of reference and do not require any absolute orientation relative to a user. For example, the compressor front may well be at the rear of some larger system in which it is situated.
Where a measure is given in English units followed by a parenthetical containing SI or other units, the parenthetical's units are a conversion and should not imply a degree of precision not found in the English units.
One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing basic system, details of such configuration or its associated use may influence details of particular implementations. Accordingly, other embodiments are within the scope of the following claims.
Benefit is claimed of U.S. Patent Application No. 62/041,514, filed Aug. 25, 2014, and entitled “Gear Pump with Dual Pressure Relief”, the disclosure of which is incorporated by reference herein in its entirety as if set forth at length.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/046654 | 8/25/2015 | WO | 00 |
Number | Date | Country | |
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62041514 | Aug 2014 | US |