The disclosure of Japanese Patent Application No. 2016-100851 filed on May 19, 2016 including the specification, drawings and abstract, is incorporated herein by reference in its entirety.
The invention relates to a gear pump.
A commonly-used gear pump has a structure in which a pair of gears meshed with each other is housed in a housing, a gear chamber is defined in a housing hole by a pair of side plates disposed with the gears interposed therebetween in an axial direction, and support shafts of the gears are rotatably supported at support holes provided in the side plates. Refer to, for example, Japanese Patent Application Publication No. H10-122160 (JP H10-122160 A). When the gear pump is viewed in the axial direction of the gears, a low-pressure chamber and a high-pressure chamber are arranged inside the gear chamber, with a meshing position (i.e., a position at which the gears are meshed with each other) interposed between the low-pressure chamber and the high-pressure chamber. The low-pressure chamber is in communication with an inlet port for a working fluid, and the high-pressure chamber is in communication with an outlet port for the working fluid. The side plates are fitted in the housing hole by clearance-fit.
When the gear pump is in a driving state, a differential pressure between the low-pressure chamber and the high-pressure chamber is applied to the gears and thus the gears are displaced toward the low pressure-side as the center-to-center distance between the gears varies. As illustrated in
In
One object of the invention is to provide a gear pump configured to deliver stable pump performance.
A gear pump according to an aspect of the invention includes: a housing having a housing hole; a pair of side plates disposed in the housing hole so as to face each other such that a gear chamber is defined between the side plates, each of the side plates having a pair of support holes; and a pair of gears disposed in the gear chamber so as to be meshed with each other, the gears being rotatably supported by the side plates via support shafts inserted into the support holes. When the gear pump is viewed in an axial direction of each of the support shafts during rotation of the gears, a low-pressure chamber and a high-pressure chamber that is higher in pressure than the low-pressure chamber are defined inside the gear chamber, with a meshing position interposed between the low-pressure chamber and the high-pressure chamber. The meshing position is a position at which the gears are meshed with each other. An addendum circle of each of the gears that are displaced under a differential pressure between the low-pressure chamber and the high-pressure chamber forms a first contact point with respect to an inner peripheral surface that defines the housing hole in which the gears are housed. Each of the first contact points is covered with the side plates that are displaced under the differential pressure.
When the gear pump according to the above aspect is viewed in the axial direction of the support shafts during rotation of the gears, the first contact point of each gear (addendum circle) with respect to the inner peripheral surface that defines the housing hole is covered with the side plates and sealed. Thus, it is possible to suppress the fluid from leaking from the high pressure-side to the low pressure-side while bypassing the first contact points, at an axial end portion of each of the gears. Thus, it is possible to deliver stable pump performance. In the above aspect, each first contact point is a contact point at which the addendum circle is in contact with the inner peripheral surface via a fluid film, such as a thin oil film.
In the gear pump according to the above aspect, the housing hole may include a pair of cylindrical hole sections in which the gears are respectively housed, each of the side plates may include a pair of disc portions respectively fitted in the cylindrical hole sections, and a first distance and a second distance may be equal to each other. The first distance is a distance between central axes of the cylindrical hole sections of the housing hole, and the second distance is a distance between central axes of the disc portions of each of the side plates.
The side plates are displaced toward the low pressure-side under the differential pressure. The displacement causes outer peripheral surfaces of the disc portions of each of the side plates to form contact points (second contact points) with respect to the inner peripheral surfaces that define the cylindrical hole sections of the housing hole. In the gear pump according to the above aspect, the first distance that is a distance between the central axes of the cylindrical hole sections of the housing hole is equal to the second distance that is a distance between the central axes of the disc portions of each side plate. Thus, the straight lines (first straight lines) connecting the second contact points to the central axes of the disc portions corresponding to the second contact points are orthogonal to the straight line (second straight line) connecting the central axes of the cylindrical hole sections of the housing hole. That is, the second contact points are formed on the inner peripheral surface at positions closest to the low-pressure chamber in the direction orthogonal to the second straight line.
Consequently, even when the positions of the second contact points vary in the circumferential direction of the cylindrical hole section due to variations in the actual dimensions of the housing and the side plates with respect to the dimensional tolerances thereof, the variations in the positions of the second contact points in the direction orthogonal to the second straight line can be kept small. Thus, the displacement of the side plates that are displaced under the differential pressure and the displacement of the gears supported by the side plates can be kept substantially constant. As a result, it is possible to suppress variations in the performance.
The foregoing and further features and advantages of the invention will become apparent from the following description of example embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
Example embodiments of the invention will be described with reference to the accompanying drawings.
The housing 3 includes a tubular main body 9 and a pair of cover plates 10, 11. The cover plates 10, 11 are screwed to the tubular main body 9 so as to cover both axial end surfaces of the tubular main body 9. The housing hole 2 is a through-hole that extends through a central portion of the tubular main body 9. Seal members 12 that seal the gear chamber 4 are interposed between the cover plates 10, 11 and the tubular main body 9. Seal members 50 that seal the gear chamber 4 are interposed between the cover plates 10, 11 and the corresponding side plate 5, 6.
The cylindrical hole sections 21, 22 are provided such that a first distance D1, which is a distance between the first central axis C1 of the cylindrical hole section 21 and the first central axis C1 of the cylindrical hole section 22, is shorter than a bore diameter (diameter 2R) of each cylindrical hole section 21 (22) (D1<2R), and the cylindrical hole section 21 and the cylindrical hole section 22 are communicated with each other. As illustrated in
The disc portions 18, 19 of each of the side plates 5, 6 respectively have second central axes C2 that are parallel to each other. Each of the side plate 5, 6 has support holes 13, 14 that are concentric with the corresponding disc portions 18, 19. That is, the second central axes C2 of the disc portions 18, 19 respectively coincide with the centers of the support holes 13, 14 of the disc portions 18, 19. The disc portions 18, 19 are provided such that a second distance D2, which is a distance between the second central axis C2 of the disc portion 18 (the support hole 13) and the second central axis C2 of the disc portion 19 (the support hole 14), is shorter than the diameter (=2r) of each disc portion 18 (19) (D2<2r). The disc portion 18 and the disc portion 19 are integral with each other.
In the present embodiment, the first distance D1 between the first central axes C1 illustrated in
The support shaft 15 extends through the cover plate 10 so as to protrude from the cover plate 10. The support shaft 15 serves as a drive shaft. The support shaft 15 is rotationally driven by a driving force transmitted to an extension end 15a of the support shaft 15 from a power source, such as a motor (not illustrated). The drive gear 7 is fitted to the support shaft 15 such that the drive gear 7 is rotatable together with the support shaft 15 in an integrated manner. An oil seal 17 is disposed at a position at which the support shaft 15 extends through the cover plate 10. The support shaft 16 serves as a driven shaft. The driven gear 8 is fitted to the support shaft 16. The driven gear 8 may be fitted to the support shaft 16 so as to rotate together with the support shaft 16 in an integrated manner, or so as to be rotatable relative to the support shaft 16. The driven gear 8 is configured such that the driven gear 8 is meshed with the drive gear 7, and is driven to rotate in accordance with the rotation of the drive gear 7 driven by the support shaft 15, along with the support shaft 16 or without causing the rotation of the support shaft 16.
In
As illustrated in
First, a displacement state of each side plate 5 (6) will be described.
As viewed in the axial direction of the support shafts 15, 16, a straight line passing through the first central axes C1 of the cylindrical hole sections 21, 22 is defined as a fourth straight line L4. The side plate 5 (6) moves such that the second straight line L2 passing through the second central axes C2 of the side plate 5 (6) is translated with respect to the fourth straight line L4. Each of the side plates 5, 6 displaced toward the low-pressure chamber-side VL in the orthogonal direction V form second contact points P2 on an area of the inner peripheral surface 2a that defines the housing hole 2 (the inner peripheral surfaces 21a, 22a that define the cylindrical hole sections 21, 22), the area being on the low-pressure chamber 31-side. Each second contact point P2 is a contact point at which the side plate 5 (6) is in contact with the inner peripheral surface 2a via a thin film of the working fluid.
The positions of the second contact points P2 are adjusted as follows. The first distance D1 between the first central axes C1 is equal to the second distance D2 between the second central axes C2 (D1=D2). Thus, the second contact points P2 formed due to the displacement of the side plate 5 (6) to the low-pressure chamber-side VL in the orthogonal direction V are located on the low-pressure chamber-side VL in the orthogonal direction V, with respect to the first central axes C1 (second central axes C2). Straight lines respectively passing through the second contact points P2 and the second central axes C2 corresponding to the second contact points P2 are defined as first straight lines L1. The second contact points P2 are located such that the first straight lines L1 and the second straight line L2 are orthogonal to each other.
Next, a displacement state of the gears 7, 8 when the gear pump 1 is in the driving state will be described.
The positions of the first contact points P1 are adjusted as follows. As illustrated in
The relief grooves 23, 24 have the function of suppressing a confined pressure that is generated when the working fluid is confined in a closed region K defined by the gear-side side surfaces 5a, 6a of the side plates 5, 6 and the meshed teeth of the gears 7, 8 at the meshing position MP. Specifically, although not illustrated in the drawings, in accordance with the rotation of the gears 7, 8, the communication state is switched from a state where the closed region K is communicated with the high-pressure chamber 41 via the relief groove 24 to a state where the closed region K is communicated with the low-pressure chamber 31 via the relief groove 23. The confined pressure to be generated in the closed region K can be adjusted through setting of the positions and shapes of the relief grooves 23, 24.
As illustrated in
A space between the side plate 5 and the cover plate 11 is partitioned into a low-pressure chamber-side region LA that is in communication with the low-pressure chamber 31 and a high-pressure chamber-side region HA that is in communication with the high-pressure chamber 41 such that the seal member 50 serves as a boundary between the low-pressure chamber-side region LA and the high-pressure chamber-side region HA. The high-pressure chamber-side region HA extends toward the low-pressure chamber 31 beyond the fourth straight line L4 (which substantially coincides with the second straight line L2) passing through the centers C3 of the gears 7, 8 (which substantially coincides with the second central axes C2), as viewed in the axial direction of the support shafts 15, 16. The high-pressure chamber-side region HA is wider than the low-pressure chamber-side region LA.
Through the setting of the designs of the components (the housing 3, the side plates 5, 6, the gears 7, 8, and the seal members 50), it is possible to adjust the pressure distribution in the circumferential direction of the cylindrical hole sections 21, 22 based on the differential pressure between the low-pressure chamber 31 and the high-pressure chamber 41. As illustrated in
Thus, as viewed in the axial direction of the support shafts 15, 16, the first contact points P1 formed by the gears 7, 8 are located such that the third straight lines L3 passing through the first contact points P1 and the centers C3 (which generally coincide with the second central axes C2) of the gears 7, 8 corresponding to the first contact points P1 are orthogonal to the second straight line L2 (which generally coincides with the fourth straight line L4) passing through the second central axes C2. As described above, the positions of the second contact points P2 with respect to the inner peripheral surface 2a that defines the housing hole 2 of the housing 3 are adjusted by adjusting the first distance D1 between the first central axes C1 and the second distance D2 between the second central axes C2, and the positions of the first contact points P1 with respect to the inner peripheral surface 2a that defines the housing hole 2 are adjusted by adjusting the directions of the resultant forces G of the pressing forces due to the pressures (the confined pressure, the differential pressure) applied to the gears 7, 8.
Consequently, as illustrated in
The side plates 5, 6 are displaced toward the low pressure-side under the differential pressure. The displacement causes the outer peripheral surfaces of the disc portions 18, 19 of each of the side plates 5, 6 to form contact points (second contact points P2) with respect to the inner peripheral surfaces that define the cylindrical hole sections 21, 22 of the housing hole 2. The first distance D1 that is a distance between the central axes (first central axes C1) of the cylindrical hole sections 21, 22 of the housing hole 2 is equal to the second distance D2 that is a distance between the central axes (second central axes C2) of the disc portions 18, 19 of each side plate 5, 6 (D1=D2). Thus, the strait lines (first straight lines L1) connecting the second contact points P2 to the central axes (first central axes C1) of the disc portions 18, 19 corresponding to the second contact points P2 are orthogonal to the straight line (second straight line) connecting the central axes (second central axes C2) of the cylindrical hole sections 21, 22 of the housing hole 2. That is, the second contact points P2 are formed on the inner peripheral surface 2a at positions closest to the low-pressure chamber 31 in the direction (orthogonal direction V) orthogonal to the second straight line L2.
Consequently, even when the positions of the second contact points P2 vary in the circumferential direction of the cylindrical hole section 21, 22 due to variations in the actual dimensions of the housing 3 and the side plates 5, 6 with respect to the dimensional tolerances thereof, the variations in the positions of the second contact points P2 in the direction (orthogonal direction V) orthogonal to the second straight line L2 can be kept small. Thus, the displacement of the side plates 5, 6 that are displaced under the differential pressure and the displacement of the gears 7, 8 supported by the side plates 5, 6 can be kept substantially constant. As a result, it is possible to suppress variations in the performance.
Geometric analysis was performed on Example 1 in which a condition 1 (D1=D2) was satisfied and on Example 2 in which a condition 2 (the side plates 5, 6 cover the first contact points P1) was satisfied but the condition 1 was not satisfied.
In the gear pump in Example 2 in which the condition 2 that the first distance D1 is equal to the second distance D2 (D1=D2) is not satisfied, ΔYc is a distance (variation amount) between a position P2c and a position P2d in the orthogonal direction V when the position of the second contact point P2 varies within the circumferential length ΔX in the circumferential direction of the cylindrical hole section 21 (22) between the position P2c and the position P2d. The variation amount ΔYa in the orthogonal direction V in Example 1 is considerably smaller than the variation amount ΔYc in the orthogonal direction V in Example 2 (ΔYa<ΔYc). Thus, even when the positions of the second contact points P2 vary in the circumferential direction of the cylindrical hole sections 21, 22 due to variations in the actual dimensions of the components with respect to the dimensional tolerances thereof; the variation in the position of each second contact point P2 in the orthogonal direction V in Example 1 is considerably smaller than that in Example 2. Thus, in Example 1, variations in the performance are considered to be further reliably suppressed.
The invention is not limited to the above-described embodiment. Although not illustrated in the drawings, only the positions of the first contact points P1 may be adjusted by adjusting the directions of the resultant forces G such that the axial ends of the first contact points P1 of the gears 7, 8 are covered with the side plate 5, 6 having the second contact points P2 at any positions, such as positions offset, in the circumferential direction of the cylindrical hole sections 21, 22, from the positions of the second contact points P2 with which the first straight lines are orthogonal to the second straight line, for example, as illustrated in
Only the positions of the second contact points P2 may be adjusted by adjusting the second distance D2 with respect to the first distance D1, so that the axial ends of the first contact points P1 of the gears 7, 8 are covered with the side plates 5, 6.
Number | Date | Country | Kind |
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2016-100851 | May 2016 | JP | national |