The present disclosure relates to a transmission structure of power equipment and a power tool including the same.
For iron processing, construction material processing, especially beam processing, ship building or even after launching of ship , drill work may be often carried out for various hole processing purposes such as a change in design, a design fault, or the like.
Such hole processing is performed a lot in various applications, as above. However, because a worker cannot directly carry a heavy drilling device, the hole processing may be performed by a magnetic drilling device having a magnet attached to a lower portion of the drilling device and adsorbing a magnet attached to a target workpiece.
Referring to
In the magnetic drilling machine as illustrated in
Accordingly, as in Patent Document 1, a device has been developed that allows a gear to be shifted when a control unit is turned and a motor is rotated. However, in the case of Patent Document 1, there may be a problem that it is not easy to disassemble/assemble the control unit because of the complex structure in which an elastic member is connected to the control unit.
Particularly, components such as gears should be replaced when damaged, and in most cases, users who may not be experts should replace and use the parts themselves. However, in the case of Patent Document 1, there may be a problem that it is practically impossible for users to replace such gears.
(Patent Document 1) U.S. Pat. No. 9,434,038 B2
An aspect of the present disclosure is to provide a transmission structure, easy to disassemble and assemble, and capable of performing a change in speed, without rotating a drill unit after operation of a control unit, and a power tool including the same.
The present disclosure provides the following configuration in order to achieve the above object.
According to an aspect of the present disclosure, a transmission structure of power equipment, includes a first shaft; a first gear and a second gear, concentric with the first shaft, located in different positions in an axis direction of the first shaft, respectively having protrusions formed to face each other, and freely rotating with respect to the first shaft; a clutch disposed between the first and second gears to be concentric with the first shaft, coupled to the first shaft in a spline-fit or key-fit manner, to be movable in the axis direction while rotating together with the first shaft, and having latch members respectively protruding in directions of the first and second gears; a control member configured to move the clutch in the direction of the first or second gear; a second shaft disposed to be parallel to the first shaft; and a third gear and a fourth gear, concentric with the second shaft, respectively disposed in engagement with the first and second gears in positions respectively corresponding to the first and second gears, and rotating together with the second shaft, wherein elastic members respectively pressing the first gear and the second gear to move toward each other, and movement limiting members respectively limiting axial movements of the first and second gears are provided, and the protrusion of the first gear or the protrusion of the second gear is latched by one of the latch members of the clutch, by the control member.
In an embodiment, the clutch may move between a first position in which a first latch member protruding in the first gear direction is latched by the protrusion of the first gear and a second position in which a second latch member protruding in the second gear direction is latched by the protrusion of the second gear, in the first shaft direction.
In an embodiment, the first latch member and the second latch member of the clutch may protrude by a predetermined interval in a circumferential direction, respectively.
In an embodiment, the movement limiting members may include a first ring fitted to the first shaft, disposed between the first gear and the second gear and limiting movement of the first gear, and including a second ring limiting movement of the second gear, or a step portion formed on the first shaft.
In an embodiment, the elastic members may include a first spring disposed opposite to a surface of the first gear facing the second gear, and concentric with the first shaft, and a second spring disposed opposite to a surface of the second gear facing the first gear, and concentric with the first shaft.
In an embodiment, the first shaft may be configured such that a cross-sectional area of one end is larger than a cross-sectional area of the other end, and at least one end portion of the first spring and the second spring may be in contact with the step portion of the first shaft.
In an embodiment, the clutch may include a first surface facing the first gear, a second surface facing the second gear, and a connection portion connecting the first surface and the second surface and having a cross-sectional area, smaller than a cross-sectional area of each of the first and second surfaces, and the control member may include a finger portion fitted into a space between the first and second surfaces and freely moving with respect to rotation of the clutch; a rotating knob exposed from an outer surface of the power equipment; and a branch portion connecting the finger portion and the rotating knob.
In an embodiment, the rotating knob may include an eccentric protrusion protruding from an eccentric position of the power equipment toward an inner surface of the power equipment, and the control member may locate the clutch in a first position or a second position by eccentric rotation of the eccentric protrusion.
According to an aspect of the present disclosure, a power tool includes a main body; a motor provided in the main body; the transmission structure according to anyone of claims 1 to 8, connected to the motor; and a tool connected to an output end of the transmission structure.
In an embodiment, an electromagnet may be provided in a lower portion of the main body, and the tool may be a drill.
According to an aspect of the present disclosure, a transmission structure, easy to disassemble and assemble, and capable of performing a change in speed, without rotating a drill unit after operation of a control unit, and a power tool including the same, may be provided.
Hereinafter, example embodiments will be described in detail with reference to the accompanying drawings such that those of ordinary skill in the art may easily implement the present disclosure. However, in describing a preferred embodiment of the present disclosure in detail, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the present disclosure, the detailed description thereof will be omitted. In addition, the same reference numerals may be used throughout the drawings with respect to components having similar functions and operations.
In addition, throughout the specification, when a portion may be described to be ‘connected’ with another portion, this may refer to not only ‘directly connected’, but also ‘indirectly connected’ with another element interposed therebetween. In addition, “including” a certain component may refer that other components are not excluded, other components may be further included, unless otherwise stated.
Throughout the specification, ‘on or above,’ and ‘upper,’ and ‘below,’ and ‘lower’ may refer to ‘on or above ˜,’ and ‘in an or the upper portion of ˜,’ and ‘below ˜,’ and ‘in a or the lower portion of ˜’ in the drawings, and in a case of the product, they may refer to one direction or the other direction.
A transmission structure of the present disclosure may be applied to a conventional power tool, e.g., the magnetic drilling machine illustrated in
In this embodiment, a transmission structure of the magnetic drilling machine 1 is described. However, the present disclosure may be applied not only to the magnetic drilling machine 1, but also to various power mechanisms requiring a change in speed of gears.
Specifically,
As illustrated in
The transmission structure 100 may include a first gear group 110 including a first shaft 111, a second gear group 130 including a second shaft 131, and a control member 150 controlling a change in speed.
The first gear group 110 may include a first shaft 111; a pinion 112 integrally formed with the first shaft 111 and rotating a gear 102 connected to a spindle 101; first and second gears 115 and 120, concentric with the first shaft 111, located in different positions in an axis direction of the first shaft 111, respectively having protrusions 115a and 120a formed to face each other, and freely rotating with respect to the first shaft 111; and a clutch 125 disposed between the first and second gears 115 and 120 to be concentric with the first shaft 111, movable in the axis direction while rotating together with the first shaft 111, coupled to a spline 116 of the first shaft 111 in a spline-fit manner, and having latch members 126a and 127a respectively protruding in directions of the first and second gears 115 and 120. In this case, as a manner in which the first shaft 111 and the clutch 125 rotate together, a key-fit manner maybe provided, in addition to the spline-fit manner, and other manners may be also applied.
The second gear group 130 may include a second shaft 131 disposed to be parallel to the first shaft 111; and third and fourth gears 135 and 140, concentric with the second shaft 131, respectively disposed in engagement with the first and second gears 115 and 120 in positions respectively corresponding to the first and second gears 115 and 120, and rotating together with the second shaft 131. In this case, the third and fourth gears 135 and 140 may be pinions formed integrally with the second shaft 131.
The control member 150 may be configured to move the clutch 125 in the direction of the first gear 115 or the second gear 120, and a detailed configuration will be described later with reference to
The first gear group 110 may be prepared by arranging and assembling the pinion 112, a support ring 113, a spring 114, the first gear 115, the clutch 125, the second gear 120, a spring 121, and a support ring 122 in sequence in an upward direction. In particular, in the present disclosure, an elastic member such as the springs 114 and 121 may be fitted along the first shaft 111, and the gears 115 and 120, moving by the springs 114 and 121, may be easy to assemble them because movement thereof is restricted by the rings 113 and 122 or a step portion 117.
As seen in
Movement of a lower portion of the second gear 120 in the axis direction may be limited by the step portion 117, and an upper portion of the second gear 120 may be supported by the spring 121. A lower surface of the spring 121 may be in contact with the second gear 120, and an upper surface of the spring 121 may be supported by the support ring 122. The second gear 120 may be latched by the step portion 117 of the first shaft 111. In this case, when the spring 121 is pressed in the upward direction, the spring 121 may be elastically deformed to move the second gear 120 in the upward direction, and when the pressure is released, the second gear 120 may be returned to its original position by elastic restoring force.
As illustrated in
The clutch 125 may include A lower surface 126 facing the first gear 115; an upper surface 127 facing the second gear 120; a connection portion 128 connecting the lower surface 126 and the upper surface 127 and having a cross-sectional area, smaller than a cross-sectional area of each of the lower surface 126 and the upper surface 127; and a spline 129 formed therein. A first latch member 126a may be formed by protruding from the lower surface 126, and a second latch member 127a may be formed by protruding from the upper surface 127.
In the clutch 125, the first latch member 126a and the second latch member 127a may protrude at regular intervals in the circumferential direction, and may have a shape that may be fitted into a gap between the protrusion 115a of the first gear 115 and the protrusion 120a of the second gear 120, respectively.
The control member 150 will be described with reference to
Therefore, when the knob 151 is rotated, the eccentric protrusion 153 may be rotated, and the eccentric protrusion 153 may move in the groove 157 and may move the branch portion 156 along the guide bar 155 in the upward or downward direction. In this case, since the finger portion 159 of the branch portion 156 is fitted between the lower surface 126 and the upper surface 127 of the clutch 125, the clutch 125, together with the branch portion 156, may move in the axis direction of the first shaft 111 in the upward or downward direction.
The transmission structure 100 of the present disclosure will be described in detail with respect to
In this state, when the motor (not illustrated) is driven, as illustrated in
When the first gear 115 is rotated together with the clutch 125, the first shaft 111 rotating together with the clutch 125 may be rotated, to perform a change in speed according to a gear ratio of the first gear 115 and the third gear 135. In this case, although the second gear 120 and the fourth gear 140 may be also engaged, the second gear 120 may not be connected to the clutch 125. Therefore, since the second gear 120 may not rotate together with the first shaft 111, a change in speed by the first gear 115 may not be affected.
In this state, when the motor (not illustrated) is driven, as illustrated in
When the second gear 120 is rotated together with the clutch 125, the first shaft 111 rotating together with the clutch 125 may be rotated, to perform a change in speed according to a gear ratio of the second gear 120 and the fourth gear 140. In this case, although the first gear 115 and the third gear 135 may be also engaged, the first gear 115 may not be connected to the clutch 125. Therefore, since the first gear 115 may not rotate together with the first shaft 111, a change in speed by the second gear 120 may not be affected.
In a transmission structure 100 according to the present disclosure, a change in speed according to a gear ratio of the first gear 115 and the third gear 135, and a change in speed according to a gear ratio of the second gear 120 and the fourth gear 140 may be accomplished by the control member 150. In this case, when the clutch 125 is moved to the first position or the second position by the control member 150, the first gear 115 or the second gear 120 and the clutch 125 may be engaged and rotated by elastic force of the springs 114 and 121 while rotating the first gear 115 or the second gear 120 according to rotation of the motor. Therefore, there is no need to perform a change in speed of the gears while holding the tool with a hand during a change in speed of the gears.
In addition, in a transmission structure 100 according to the present disclosure, springs 114 and 121, which may be elastic members, may be disposed on the first shaft 111, and the gears and the springs may be supported by the rings or the step portions. Therefore, it may be easy to assemble the transmission structure in sequence. In particular, because the elastic member may not be disposed on the control member 150, it may be easy to disassemble and assemble the transmission structure. Therefore, a user intended to use a power tool, other than a professional engineer, may directly disassemble the transmission structure 100, and may replace component(s) of interest therein with alternative(s) and re-assemble the replaced alternative(s), when there is damage in component(s) such as gears or the like.
A structure of the first gear group 110 may be the same as in the embodiments of
Structures of third and fourth gears 135 and 140 in the second gear group 130, engaged with a first gear 115 and a second gear 120, may be also the same as in the embodiments of
Movement of the second clutch 165 in the axis direction may be determined by a second control member 190. The second control member 190 may have a structure, identical to the structure of the first control member 150.
The third gear group 170 may include a third shaft 171 parallel to the second shaft 131; a seventh gear 175 rotating together with the third shaft 171 and engaged with the fifth gear 145; and an eighth gear 180 rotating together with the third shaft 171 and engaged with the sixth gear 160.
A gear ratio of the fifth to eighth gears may be changed by the second clutch 165, which may be the same principle as the first to fourth gears, described above, changed by the first clutch 125. Therefore, a detailed description thereof will be omitted.
In this embodiment, since there are two (2) control members 150 and 190, a ratio of changes in speed of rotation of a motor may be further expanded by a combination of the two (2) control members 150 and 190.
In the present disclosure, the gears 115, 120, 145, and 160 adjacent to the clutches 125 and 165, in the axis direction, among the gears 115, 120, 135, 140, 145, 160, 175, and 180, may be configured to move in the axis direction according to movement of the clutches 125 and 165. Movement of the gears 115, 120, 145, and 160 may be limited by a step portion formed on a ring or a shaft, such that a plurality of gears 115, 120, 145, and 160 are not coupled to each of the clutches 125 and 165. In addition, springs offering elastic force to the gears 115, 120, 145, and 160 may also be supported by a step portion formed on a ring or a shaft in opposite end portions of the gears 115, 120, 145, and 160.
Although it has been illustrated that the third to sixth gears are connected to the second shaft 131 in the embodiment of
Although it has been illustrated that the clutches 125 and 165 of the shift structure are disposed farther from the motor as the driving unit in the above embodiments, the first and second axes may be arranged in an opposing manner, e.g., the clutches 125 and 165 may be disposed adjacent to the motor as the driving unit.
While example embodiments have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present disclosure as defined by the appended claims.
Number | Date | Country | Kind |
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10-2018-0101495 | Aug 2018 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2019/009607 | 8/1/2019 | WO | 00 |