Gear train crankshaft

Information

  • Patent Grant
  • 6564762
  • Patent Number
    6,564,762
  • Date Filed
    Thursday, April 26, 2001
    23 years ago
  • Date Issued
    Tuesday, May 20, 2003
    21 years ago
  • Inventors
  • Examiners
    • Kamen; Noah P.
    Agents
    • Bracewell & Patterson, L.L.P.
Abstract
A drive mechanism can be utilized either as a pump or an engine. The device has a piston and cylinder. The piston has a rod that connects with a power gear via a link pin that joins the power gear at a point offset from the power gear shaft. The power gear orbits about a rim gear. A crankshaft gear mounted to a primary shaft is rotated by the orbital movement of the power gear. The rim gear and power gear can be placed in position to constrain the rod to move along the axis of the cylinder. Also, the rim gear can be rotated to a different position so as to cause the end of the rod to orbit with the power gear. This position can be selected to change the stroke length and thus the torque.
Description




FIELD OF THE INVENTION




This invention relates in general to a device for translating linear reciprocating motion to rotary motion, and vice versa, and particularly to an engine or a pump employing a gear driven crankshaft.




BACKGROUND OF THE INVENTION




Internal combustion engines normally have at least one piston that is reciprocated within a cylinder. A rod connects the piston to a crankshaft which has offset portions that cause the end of the rod to orbit about an axis of the crankshaft. The rotation of the crankshaft drives a transmission. Piston pumps operate in a similar manner, using a rotatably driven crankshaft to drive the pistons. While crankshafts of this nature are certainly workable, there are limitations. One limitation is that since the second end of the rod orbits, only one side of the cylinder can be utilized as a working fluid chamber. Also, the length of the stroke is fixed for a given crankshaft. Changing the length of the stroke will change the torque, however requires replacing the crankshaft.




SUMMARY OF THE INVENTION




The driver apparatus of this invention, whether utilized as an engine or pump, has a piston slidably carrying in a cylinder for stroking reciprocally along an axis of the cylinder. A piston rod connects to the piston and has a second end that connects to a power gear. The power gear is concentrically mounted to a power gear shaft and has a link pin connected between the second end of the piston rod and the power gear. The point of connection of the link pin is offset from the power gear axis so that as the second end of the rod strokes, the power gear rotates.




The power gear engages teeth of a rim gear, which when held stationary, causes the power gear to orbit about the rim gear as the power gear rotates. A crankshaft gear is concentrically mounted to a primary shaft for rotation with it. The power gear shaft engages the crankshaft gear at a point offset from the primary shaft so that as the primary gear orbits about the rim gear, the crankshaft gear and the primary shaft will rotate.




The pitch diameter of the rim gear is a multiple of the pitch diameter of the power gear. By positioning the link pin axis on the pitch diameter of the power gear, the second end of the rod can be constrained to travel the along of the axis of the cylinder. The cylinder can thus have a second head with a sealed aperture through which the rod sealingly passes. The second head defines a second working chamber, which can be used to pump a liquid, compress gas, or serve as another combustion chamber. For example, the second working fluid chamber can be used to pre-compress a fuel and air mixture in an accumulator, then on a subsequent stroke, deliver the mixture to the first working fluid chamber for combustion.




If the axis of the link pin is positioned at a point between the pitch diameter of the rim gear and the axis of the rim gear, it will cause the second rod end to rotate about an elliptical path. The elliptical path can be designed to achieve the desired rate of speed of the piston within the cylinder at various points along the stroke.




The rim gear can be rotated from a maximum stroke position to a minimum stroke position. In the maximum stroke position, the link pin located is on the cylinder axis, and the rod is aligned with the cylinder axis, while the link pin is closest to and farthest from the center point or axis of the rim gear. In the minimum stroke position, the rim gear is rotated 90° from the maximum stroke position. This places the power gear farthest from the center point of the rim gear when it is located at 90° and 270° positions on the rim gear relative to the cylinder axis. Shifting the rim gear toward the minimum stroke position reduces the length of the stroke but increases the torque.




The rotation of the rim gear can be performed manually or by a separate actuator. Also, the rim gear may be allowed to move in response to a pressure increase when the device operates as a pump or compressor. As the pressure increases, the rim gear will naturally rotate so as to decrease the stroke length and increase the torque. A spring or other type of actuator can be connected to the rim gear to urge it toward the maximum stroke position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic perspective view illustrating a gear train crank shaft constructed in accordance with this invention.





FIG. 2

is a perspective view of the gear train crank shaft of

FIG. 1

, with a primary crank shaft gear removed for clarity.





FIG. 3

is a view of the gear train crank shaft as shown in

FIG. 2

, but showing it in a different position.





FIG. 4

is a partial sectional view of one-half of the gear train crank shaft of

FIG. 1

, taken along the line


4





4


of FIG.


2


.





FIG. 5

is an enlarged view of the power gear employed with the gear train crank shaft of FIG.


1


.





FIG. 6

is a side elevational view of the gear train crank shaft of

FIG. 1

, with the primary crank shaft gear removed, similar to FIG.


2


.





FIG. 7

is a side elevational view of the gear train crank shaft of

FIG. 1

, shown as in

FIG. 6

, but in a different position.





FIG. 8

is a side elevational, schematic view of the gear train crank shaft assembly of

FIG. 1

, shown connected to a manifold for supercharging.





FIG. 9

is a side elevational view of the gear train crank shaft of

FIG. 1

, shown connected to manifolds for firing on both sides of the pistons.





FIG. 10

is a side elevational view of an alternate embodiment of the gear train crank shaft of FIG.


1


.





FIG. 11

is an enlarged perspective view of a portion of the gear train crank shaft of FIG.


10


.





FIG. 12

is a side elevational view of the gear train crank shaft of

FIG. 10

, shown with the primary crank shaft gear removed.





FIG. 13

is a side elevational view of the gear train crank shaft of

FIG. 12

, but shown with the rim gear repositioned, and shown with a spring and actuator attached.





FIG. 14

is a side elevational view of another embodiment of a gear train crank shaft.





FIG. 15

is a side elevational view of the embodiment of

FIG. 14

, but shown with the rim gear repositioned.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, gear train crank shaft assembly


11


converts reciprocating movement of pistons


13


,


15


into rotary motion and vice versa. Pistons


13


,


15


are located within cylinders


17


,


19


. Pistons


13


,


15


have rods


21


,


23


that extend inward toward each other. In the embodiments of

FIGS. 1-9

, rods


21


,


23


are rigidly connected together by a link


25


. Link


25


maintains rods


21


,


23


along longitudinal axis


27


of both cylinders


17


,


19


. As pistons


13


,


15


move inward and outward relative to crank shaft assembly


11


, rods


21


,


23


remain concentric with cylinder axis


27


.




Link


25


is a solid, rigid member that has a pin


29


protruding from it on each side perpendicular to axis


27


. Pins


29


are rotatable relative to link


25


. As shown in

FIG. 5

, each pin


29


is welded or otherwise rigidly attached to a power gear


31


. In this embodiment, the axis of each pin


29


is tangent to the pitch diameter of each power gear


31


. The pitch diameter is measured between the outer diameter of the teeth and the root diameter of the teeth of power gear


31


. Note that there are two power gears


31


, one on each side of link


25


for symmetry. Power gear


31


is mounted to a power gear shaft


33


that is located on its axis of rotation.




Each power gear


31


has teeth on its periphery that mesh with teeth on an internal rim gear


35


, shown in

FIGS. 1-4

,


6


and


7


. Rim gear


35


is a ring having teeth located on its inner diameter. The axis or center point of rim gear


35


is located on axis


27


of cylinder


17


. Referring to

FIG. 6

, the number of teeth on internal rim gear


35


is a multiple of the number of teeth on power gear


31


. Preferably, the number of teeth of rim gear


35


is twice that of power gear


31


, and the pitch diameter of power gear


31


is one-half that of rim gear


35


. During operation of the first embodiment, rim gear


35


is held stationary while power gear


31


rotates. The two-to-one ratio results in power gear


31


rotating one full revolution as it orbits one single time around the teeth of rim gear


35


. This is due to the radius R (

FIG. 6

) of power gear


31


being one-half the inner diameter of rim gear


35


. As indicated in

FIG. 7

, when power gear


31


has rotated one-fourth of a turn clockwise about the axis of shaft


33


, it will orbit counterclockwise one-fourth of the distance around rim gear


35


, to a 270 degree position. During the one-fourth clockwise rotation, pin


29


will rotate to a 90 degree position, pulling rods


21


,


23


downward to a position wherein pin


29


is concentric with the axis of rim gear


35


. Continued clockwise rotation of power gear


31


about the axis of shaft


33


causes it to orbit completely around rim gear


35


, stroking rods


21


,


23


in unison from an upper position shown in

FIGS. 2 and 6

, to a lower position shown in FIG.


3


and back to the upper position shown in

FIGS. 2 and 6

. The terms “upper” and “lower” are used only for reference herein and not in a limiting manner.




Each shaft


33


locates rotatably within a hole in a primary crank shaft gear


37


(FIG.


1


). Shaft


33


is eccentrically located in each primary crank shaft gear


37


, offset from the axis of rotation. The orbital movement of shafts


33


cause primary crank shaft gears


37


to rotate while power gears


31


and shafts


33


orbit around rim gears


35


. At least one of the primary crank shaft gears


37


has a primary crank shaft


39


that rotates for supplying power, such as driving a transmission of a vehicle. Alternately, when used as a pump, primary crank shaft


39


would be driven to causes reciprocation of pistons


13


.




An idler gear


41


is located 180 degrees from each of the power gears


31


. Each idler gear


41


has a concentric shaft


43


that rotatably engages one of the primary crank shaft gears


37


180 degrees from shaft


33


. A driven gear


44


is employed for driving other components of the engine, such as a cam shaft, and for stabilizing the primary crank shaft gears


37


. Driven gears


44


engage teeth on the exteriors of primary crank shaft gears


37


.




In the operation of the embodiment as shown in

FIGS. 1-9

, the assembly could be either a reciprocating internal combustion engine or it could be a pump. In the event it is an engine, valves would supply fuel to the closed outer ends of cylinders


17


,


19


at the proper point in the stroke. Piston


13


moves outward toward the outer or upper end of its cylinder


17


while piston


15


moves inward, away from the outer end of its cylinder


19


. The energy due to combustion in one of the cylinders


17


,


19


pushes pistons


13


,


15


in unison in one direction. Pin


29


causes power gear


31


to rotate around stationary rim gear


35


. The ratio of power gear


31


to rim gear


35


and the positioning of pin


29


on the pitch diameter of power gear


31


allow rods


21


,


23


to be maintained on axis


27


during each stroke. The orbital movement of power gear


31


causes primary crank shaft gear


37


to rotate, driving its shaft


39


.




If operated as a pump, shaft


39


will be driven by a power source, causing primary crank shaft gear


37


to rotate. This results in power gear


31


orbiting around stationary internal rim gear


35


. This causes pistons


13


,


15


to stroke in unison with each other. Valves (not shown) will be located in the outer ends of cylinders


17


,


19


for drawing fluid in and pumping it out.





FIG. 8

shows the assembly of

FIG. 1

, with additional components added that may be utilized for supercharging an internal combustion engine. Since rods


21


,


23


are always concentric with axis


27


, the inner ends or inner heads


46


of cylinders


17


,


19


may be closed, with each having a hole for the passage of one of the rods


21


,


23


. A seal


45


is located at the hole in each inner end


46


for slidingly sealing on one of the rods


21


,


23


. The outer ends of cylinders


17


,


19


will also be closed, resulting in a separate working fluid chamber


48




a


,


48




b


on each side of each piston


13


. A spark plug


47


is located on an outer end of each cylinder


17


,


19


for causing combustion in the outer working fluid chamber


48




a


. A manifold


49


is connected to a source of fluid for drawing in fuel into the outer working fluid chamber


48




a


of each cylinder


17


,


19


during an intake stroke. Valves


51


,


53


connect manifold


49


to the outer working fluid chambers


48




a


of cylinder


17


,


19


. Valves


51


,


53


are timed by a cam shaft (not shown) so as to open to allow fuel to enter at the proper time during the stroke. Valve


51


will be open while valve


53


is closed and visa versa.




Each cylinder


17


,


19


also has an exhaust valve


55


,


57


, respectively, that exhausts products of combustion from the outer working fluid chamber


48




a


of each cylinder


17


,


19


. Valves


55


,


57


are timed by a cam shaft so as to open and close during the proper times of the stroke. Valve


55


is open for exhausting components while valve


57


would be closed, because piston


15


will be in an inner position while piston


13


is in an outer position. The assembly of

FIG. 8

also has an accumulator


59


for cylinder


17


and another accumulator


61


for cylinder


19


. Each accumulator


59


,


61


is an exterior plenum that will hold a compressed fuel mixture, the fuel mixture being compressed during inward movement of each piston


13


,


15


. Alternately, if fuel injection directly into outer working fluid chambers


48




a


of cylinders


17


,


19


is used, each accumulator


59


,


61


will hold compressed air, compressed by the stoking of pistons


13


,


15


.




A reed valve or check valve


63


is located in a passage connecting manifold


49


to the inner working fluid chamber


48




b


of cylinder


17


. A reed valve or check valve


65


is located in a passage connecting manifold


49


to the inner working fluid chamber


48




b


of cylinder


19


. When piston


13


moves away from inner end


46


, fuel flows into cylinder


17


on the inner side of piston


13


. Similarly, when piston


15


moves away from inner end


46


, fuel will flow through check valve


65


into inner working fluid chamber


48




b


on the inner side of its piston


15


. Check valves


63


,


65


prevent any flow from cylinders


17


,


19


back into manifold


49


. A check valve


67


connects to inner end


46


of cylinder


17


and to one end of accumulator


59


. Check valve


67


allows flow from cylinder


17


when piston


13


is moving toward inner end


46


. Similarly, a check valve


69


connects to the inner end


46


of cylinder


19


. Check valve


69


allows flow out of cylinder


19


when its piston


15


is moving toward inner end


46


. Check valves


67


,


69


prevent any flow from accumulators


59


,


61


back into cylinders


17


,


19


. The other ends of accumulators


59


,


61


are connected to valves


71


,


73


, respectively. Valve


71


is a timed valve that connects to outer working fluid chamber


48




a


of cylinder


17


. Valve


73


is a timed valve connected to outer working fluid chamber


48




a


of cylinder


19


.




In the operation of the embodiment of

FIG. 8

, assume that spark plug


47


has just sparked, igniting a fuel mixture contained in outer working fluid chamber


48




a


of cylinder


17


. All three valves


51


,


55


and


71


will be closed. A fuel mixture will have been previously drawn into inner working fluid chamber


48




b


of cylinder


17


through check valve


63


. Consequently, as piston


13


starts moving inward toward inner end


46


due to combustion, it will force the fuel mixture through check valve


67


into accumulator


59


. Valve


71


will be closed during the inward stroke of piston


13


. Once it reaches the downstroke position, near inner end


46


, piston


13


starts moving back outward. At this point, exhaust valve


55


will be open for discharging exhaust. Also, as piston


13


moves back outward, it draws another mixture of fuel into inner working fluid chamber


48




b


of cylinder


17


through check valve


63


. Valves


51


and


71


will still remain closed. Piston


13


purges cylinder


17


of exhaust and moves back downward toward inner end


46


. At this time, valve


51


opens to cause another fuel mixture to flow into outer working fluid chamber


48




a


of cylinder


17


. Also during the later part of this downward movement toward inner end


46


, the fuel mixture on the inner side of piston


13


will be forced through check valve


67


into accumulator


59


and valve


71


will open to cause the compressed fuel mixture in accumulator


59


to flow into outer working fluid chamber


48




a


of cylinder


17


. Valve


71


will open early in the upstroke of piston


13


. As piston


13


moves back outward, valves


51


,


71


will close, further compressing the fuel mixture. Spark plug


47


will ignite the mixture to repeat the cycle. Piston


15


operates 180 degrees out of phase with piston


13


, but otherwise operates the same. It compresses a mixture of fuel and gas in cylinder


19


on the inner end of its piston


15


, forces the mixture into accumulator


61


, then pushes the mixture through valve


73


for detonation with fuel flowing through valve


53


.





FIG. 9

illustrates the assembly of

FIG. 1

connected for combustion on both inward and outward strokes of pistons


13


,


15


. Elements that are the same as in

FIG. 8

use the same numerals. In

FIG. 9

, a spark plug


75


is located near inner end


46


of each cylinder


17


,


19


. Manifold


49


is connected to the inner end


46


of each cylinder


17


,


19


by means of a timed valve


76


, rather than check valves


63


,


65


(FIG.


8


). An exhaust manifold


77


is connected to the outer end of each cylinder


17


,


19


by means of a timed valve


78


. Exhaust manifold


77


is connected to the inner end


46


of each cylinder


17


,


19


by means of a timed exhaust valve


80


.




In the operation of the embodiment of

FIG. 9

, piston


13


is in an outer position, wherein spark plug


47


will be igniting a fuel mixture drawn into and compressed in the outer working fluid chamber


48




a


of cylinder


17


. Valves


51


,


78


will be closed. The ignition of the fuel mixture causes piston


13


to move inward toward inner end


46


. Valve


80


will be open for discharging exhaust products contained in inner working fluid chamber


48




b


of cylinder


17


from a previous ignition. After reaching the inner end of the stroke, piston


13


moves back toward the outer end of cylinder


17


. Intake valve


51


will be closed and exhaust valve


78


will be open for discharging exhaust products from outer working fluid chamber


48




a


of cylinder


17


. Also, while moving outward, valve


76


will be open and valve


80


closed to allow fuel to flow into inner working fluid chamber


48




b


of cylinder


17


. Piston


13


moves back inward then, with both valves


76


and


80


closed for compressing the fuel mixture previously drawn in. When at the inward end of the stroke, spark plug


75


ignites the mixture to drive piston


13


back in the outward direction. While piston


13


was compressing the fuel mixture in inner working fluid chamber


48




b


of cylinder


17


, a fuel mixture would be flowing through valve


51


into outer working fluid chamber


48




a


of cylinder


17


. Intake valve


53


, as well as valves


76


,


80


and


78


associated with cylinder


19


, will operate in the same manner but out of phase with those associated with cylinder


17


. Piston


15


will be moving outward while piston


13


moves inward and visa versa.





FIGS. 10-13

illustrate an embodiment wherein the piston rods do not remain in a straight line on the axis, and illustrate varying the stroke. Referring to

FIG. 10

, there are two pistons


81


, each having an inward extending rod


83


. One of the rods


83


has a clevis


87


on its end, as shown in FIG.


11


. The other rod


83


has a plate


89


that fits between the two portions of clevis


87


. Plate


89


is secured by pins to clevis


87


and is free to rotate relative to clevis


87


. Link pin


91


is rigidly formed with power gear


93


offset from the axis of rotation of power gear


93


. Power gear


93


has an output shaft


95


. Power gear


93


has external teeth that engage the teeth of an internal rim gear


97


, in the same manner as in connection with the first embodiment. Shaft


95


is rotatably received within a hole in a primary crank shaft gear


99


. Shaft


95


is eccentric so as to cause rotation of gear


99


as power gear


93


orbits around internal rim gear


97


. An idler gear


98


is located opposite power gear


93


.




Pin


91


is eccentric to power gear


93


, however, the axis of link pin


91


is not precisely on the pitch diameter of power gear


93


, as in the first embodiment. Rather the distance from link pin


91


to the pitch diameter is less than the radius of power gear


93


to the pitch diameter. If the center of link pin


91


is not tangent to the pitch diameter of power gear


93


, an elliptical crankshaft rod end travel will result at clevis


87


. The dotted lines in

FIGS. 12 and 13

illustrate the elliptical path taken by link pin


91


as power gear


93


rotates about rim gear


97


. Since the path is elliptical, rather than a straight line as in the embodiments of

FIGS. 1-10

, the linear speed of reciprocation of the pistons (not shown) will vary at different points along the stroke. The elliptical path can be dimensioned to achieve desired speeds at different points along the stroke. The dimensions of the elliptical path will change depending on the distance that link pin


91


is from the pitch diameter of power gear


93


.




The elliptical travel of link pin


91


also changes the length of the stroke and the torque from the embodiment of

FIGS. 1-9

, which restrain the piston rods


21


to traveling on the cylinder axis


27


. In the position of

FIG. 12

, while power gear


93


is at the 270 degree position relative to cylinder axis


100


, pin


95


will be offset from the cylinder axis


100


or center point of internal rim gear


97


by a distance


101


. Compare this to the first embodiment shown in

FIG. 7

, where pin


29


is located on the common longitudinal axis of rods


21


,


23


at this position, thus having a distance


101


of zero. The distance


101


increases the torque supplied by pistons


81


(FIG.


10


), but shortens the stroke.





FIGS. 12 and 13

also illustrate another change to the device that causes the length of the stroke to be varied and thus the torque of the device. During operation, rim gear


97


may be stationary, however, it can be adjusted prior to operation by rotating it, then locking it in place. In

FIG. 12

, rim gear


97


is in a maximum stroke position. In the maximum stroke position, the axis of link pin


95


will be at its farthest position from the center point of rim gear


97


while simultaneously passing through axis


100


of the cylinder (not shown). This will occur twice per revolution, once at the zero degree position and once at the 180 degree position on rim gear


97


relative to axis


100


. While at the zero and 180 degree positions, rod


103


will coincide with axis


100


, also. The maximum stroke position results in the least amount of torque but the longest distance of travel of the piston. There will still be an offset


101


at the 270 degree position because of the elliptical path of link pin


91


, but the stroke length is maximum for the particular location of link pin


91


on power gear


93


.




Rotating rim gear


97


incrementally to a new position, as shown in

FIG. 13

, will cause the axis of link pin


91


to be at a different point rotationally on rim gear


97


while link pin


91


is at its position farthest from the center point of rim gear


97


. As shown in

FIG. 13

, index point


103


has moved an angle a from the 0 degree position to about 320 degrees. This results in connecting rods


83


being at a greater angle relative to each other than they would be in FIG.


12


. This greater angle increases the offset distance


101


in

FIG. 12

to the offset distance


101


shown in FIG.


13


. The torque thus increases over that shown in

FIG. 12

, but the stroke will be shorter. If the embodiment of

FIGS. 10-13

is operated as a pump, the adjustment of rim gear


97


allows the pump pressure and volume to be changed.




The embodiment of

FIGS. 10-13

operates in the same manner as the first embodiment. The pistons


81


both move in unison with each other, with one of the piston


81


being on a upstroke toward the outer end, while the other piston


81


is on a downstroke, toward the inner end. Power is output via primary crankshaft gear


99


. The embodiment of


10


-


13


can be utilized as a pump or an engine.





FIG. 13

also illustrates how varying the stroke can be utilized to change the stroke in response to the load. Rim gear


97


will be allowed to rotate during operation, but preferably is biased to the neutral or maximum stroke position of FIG.


12


. As the pressure of the working fluid on the upper end of the cylinder (not shown) increases, rim gear


97


will naturally tend to rotate to a position with shorter length strokes but more torque. More torque is created by having more offset


101


. One or more springs


102


, shown schematically, may be incorporated with rim gear


97


to bias rim gear


97


toward the maximum stroke position. As mentioned, in the maximum stroke position, link pin


95


and rod


83


would be aligned with cylinder axis


100


while link pin


95


is at its maximum distance from the center point of rim


97


. This also occurs when pin


95


is at its closest and its farthest position from the cylinder axis


100


.




The tension of spring


102


can be set so that the device will pump at a constant pressure, but variable stroke. This might occur, for example, when pumping a liquid. On the other hand, while pumping a gas into a storage container, it is desirable to stop pumping when reaching a set pressure. Initially, the pump would operate with rim gear


97


at the maximum stroke position of

FIG. 12

so as to initially pump maximum volumes of fluid. Because of little back pressure, the power requirement would not be significant, therefore higher torque is not needed. As the pressure increases, however, spring


102


and stops (not shown) would allow gear


97


to rotate up to 90° to increase the torque and decrease the stroke length. Consequently, a rather small motor or engine could drive a compressor to fairly high level of pressure and at a high level of efficiency.




The desired pressure could be set by sizing spring


102


to create the desired bias. Alternately,

FIG. 13

shows an actuator


104


and a pressure sensor


106


for selecting a desired pressure. Pressure sensor


106


could be employed to actually sense the pressure and provide a signal to control actuator


104


. Actuator


104


could be directly coupled gear


97


to change its rotational position, or it could be coupled to spring


102


to increase the spring tension. Actuator


104


could be simply a linear movable device that operates in response to different signals provided by pressure sensor


106


.




The embodiment of

FIGS. 14 and 15

illustrates changing the position of the rim gear, as the embodiment of

FIGS. 11-13

, however, link pin


105


is located on the pitch diameter of power gear


107


, not positioned to create an elliptical path as shown in

FIGS. 12 and 13

. In

FIG. 14

, rim gear


109


is at the maximum stroke position. The axis of link pin


105


will be the farthest from the center point of rim gear


109


while at the zero and 180 degree positions. Consequently, while at the 270 degree position shown in

FIG. 14

, offset distance


101


will be zero. Rotating rim gear


109


an incremental distance b relative to power gear


107


places link pin


105


at an offset distance


101


from the longitudinal axis


111


of the cylinder, increasing torque.





FIGS. 14 and 15

illustrate that the stroke can be varied between maximum and minimum positions even if the link pin


105


travels along a straight linear path rather than an elliptical path as shown in

FIGS. 12 and 13

. In

FIGS. 14 and 15

, link pin


105


will travel along a linear path whether it is located in the maximum stroke position or the minimum position. In the minimum stroke position, the linear path would be along a 90-270° line relative to axis


111


of the cylinder. In the position of

FIG. 15

, the linear path will be generally along a 130-110° line as power gear


107


orbits around rim gear


109


.




The invention has significant advantages. In the embodiment that constrains the rod to move along the axis of the cylinder, both ends of the cylinder can be utilized as working fluid chambers. Both the inner and outer chambers can be utilized as a pump. In the context of an engine, one working fluid chamber can be a combustion chamber, while the other can be a pre-compression chamber. This allows super charging the engine. Alternately, both chambers can be combustion chambers, each having intakes and exhausts.




In the embodiments that do not constrain the piston rod to move along the axis of the cylinder, the stroke can be readily varied. Rotating the rim gear to different positions adjusts the stroke between maximum and minimum positions. The internal rim gear can be allowed to move as load or demand increases. The elliptical path allows one to vary the speed of the piston at various points along the stroke.




While the invention has been shown in only a few of its forms, it should be apparent to those skilled in the art that it is not limited but it is susceptible to various changes without departing from the scope of the invention. For example, only one piston and cylinder could be employed, rather than two.



Claims
  • 1. A drive apparatus, comprising:a piston slidably carried in a cylinder for stroking reciprocally along an axis of the cylinder; a piston rod having a first end connected to the piston and a second end; a power gear concentrically mounted to a power gear shaft; a link pin connected between the second end of the piston rod and the power gear at a point offset from the power gear shaft, wherein as the second end of the rod strokes, the power gear rotates; a rim gear having teeth on an inner diameter that mesh with teeth on the power gear causing the power gear to orbit within the rim gear as the power gear rotates while the rim gear is stationary, the rim gear having a center point that is on the axis of the cylinder, the rim gear having a pitch diameter that is a multiple of a pitch diameter of the power gear; a crankshaft gear concentrically mounted to a primary shaft for rotation therewith, the power gear shaft engaging the crankshaft gear at a point offset from the primary shaft, wherein as the power gear orbits within the rim gear, the crankshaft gear and primary shaft rotate; wherein the link pin has an axis that is located between the power gear shaft and a pitch diameter of the power gear, tracing an elliptical path as the power gear orbits about the rim gear; the rim gear being rotatable toward a maximum stroke length position that positions the axis of the link pin farthest from the center point of the rim gear while on the axis of the cylinder and toward a minimum stroke length position located rotationally 90 degrees from the maximum stroke length position; a spring that urges the rim gear to the maximum stroke length position; and an actuator connected with the spring that moves the spring in response to a load being applied to the piston.
  • 2. A drive apparatus, comprising:a piston slidably carried in a cylinder for stroking reciprocally along an axis of the cylinder; a piston rod having a first end connected to the piston and a second end; a power gear concentrically mounted to a power gear shaft; a link pin connected between the second end of the piston rod and the power gear at a point offset from the power gear shaft, wherein as the second end of the rod strokes, the power gear rotates; a rim gear having teeth on an inner diameter that mesh with teeth on the power gear causing the power gear to orbit within the rim gear as the power gear rotates while the rim gear is stationary, the rim gear having a center point that is on the axis of the cylinder, the rim gear having a pitch diameter that is a multiple of a pitch diameter of the power gear; a crankshaft gear concentrically mounted to a primary shaft for rotation therewith, the power gear shaft engaging the crankshaft gear at a point offset from the primary shaft, wherein as the power gear orbits within the rim gear, the crankshaft gear and primary shaft rotate; wherein the link pin has an axis that is located between the power gear shaft and a pitch diameter of the power gear, tracing an elliptical path as the power gear orbits about the rim gear wherein the apparatus is a pump; and wherein: the rim gear is rotatable toward a maximum stroke position which positions the axis of the link pin farthest from the center point of the rim gear while on the axis of the cylinder and toward a minimum stroke position located rotationally 90 degrees from the maximum stroke position; and the apparatus further comprises: a spring that urges the rim gear to the maximum stroke position; and a fluid inlet and outlet in the cylinder, wherein as resistance to stroking of the piston increases, the rim gear will overcome the force of the spring and rotate toward the minimum stroke position.
  • 3. A drive apparatus, comprising:a piston slidably carried in a cylinder for stroking reciprocally along an axis of the cylinder; a piston rod having a first end connected to the piston and a second end; a power gear concentrically mounted to a power gear shaft; a link pin connected between the second end of the piston rod and the power gear at a point offset from the power gear shaft, wherein as the second end of the rod strokes, the power gear rotates; a rim gear having teeth on an inner diameter that mesh with teeth on the power gear, causing the power gear to orbit within the rim gear as the power gear rotates while the rim gear is stationary, the rim gear having a center point that is on the axis of the cylinder, the rim gear having a pitch diameter that is a multiple of a pitch gear of the power gear; the rim gear being rotatable to vary the position of the link pin relative to the axis of the cylinder while the link pin is at its maximum and minimum distances from the center point of the rim gear, thereby varying the length of the stroke of the piston; an actuator assembly that biases the rim gear to a maximum stroke length position and rotates the rim gear in response to a load applied to the piston; and wherein the link pin has an axis that is located between the power gear shaft and a pitch diameter of the power gear, tracing an elliptical path as the power gear orbits within the rim gear.
  • 4. A drive apparatus, comprising:a piston slidably carried in a cylinder for stroking reciprocally along an axis of the cylinder; a piston rod having a first end connected to the piston and a second end; a power gear concentrically mounted to a power gear shaft; a link pin connected between the second end of the piston rod and the power gear at a point offset from the power gear shaft, wherein as the second end of the rod strokes, the power gear rotates; a rim gear having teeth on an inner diameter that mesh with teeth on the power gear, causing the power gear to orbit within the rim gear as the power gear rotates while the rim gear is stationary, the rim gear having a center point that is on the axis of the cylinder, the rim gear having a pitch diameter that is a multiple of a pitch gear of the power gear; the rim gear being rotatable to vary the position of the link pin relative to the axis of the cylinder while the link pin is at its maximum and minimum distances from the center point of the rim gear, thereby varying the length of the stroke of the piston; wherein the link pin has an axis that is located between the power gear shaft and a pitch diameter of the power gear, tracing an elliptical path as the power gear orbits within the rim gear; and a spring connected to the rim gear to urge the rim gear to rotate to a position of maximum length stroke of the piston.
  • 5. A drive apparatus, comprising:a piston slidably carried in a cylinder for stroking reciprocally along an axis of the cylinder; a piston rod having a first end connected to the piston and a second end; a power gear concentrically mounted to a power gear shaft; a link pin connected between the second end of the piston rod and the power gear at a point offset from the power gear shaft, wherein as the second end of the rod strokes, the power gear rotates; a rim gear having teeth on an inner diameter that mesh with teeth on the power gear, causing the power gear to orbit within the rim gear as the power gear rotates while the rim gear is stationary, the rim gear having a center point that is on the axis of the cylinder, the rim gear having a pitch diameter that is a multiple of a pitch gear of the power gear; the rim gear being rotatable to vary the position of the link pin relative to the axis of the cylinder while the link pin is at its maximum and minimum distances from the center point of the rim gear, thereby varying the length of the stroke of the piston; wherein the link pin has an axis that is located between the power gear shaft and a pitch diameter of the power gear, tracing an elliptical path as the power gear orbits within the rim gear; and wherein the apparatus comprises a pump and further comprises: an actuator that senses pressure of fluid being pumped by the pump and causes the rim gear to rotate toward a minimum stroke position as the pressure of the fluid being pumped increases.
Parent Case Info

This application is based on Provisional Application Serial No. 60/200,430 filed Apr. 28, 2000.

US Referenced Citations (6)
Number Name Date Kind
1210861 Sitney Jan 1917 A
3756206 Gommel Sep 1973 A
4860702 Doundoulakis Aug 1989 A
4970995 Parsons Nov 1990 A
5537957 Gutkin Jul 1996 A
5908014 Leithinger Jun 1999 A
Provisional Applications (1)
Number Date Country
60/200430 Apr 2000 US