Gear unit for the drive of a rotation tube

Abstract

A gear unit for the drive of a rotating tube is provided with a drive shaft and a power distributing gear unit stage that is configured as a spur gear unit with an intermediate shaft having mounted thereon two bevel gears. A power output combining gear unit stage with a take-off shaft is operated downstream of the gear unit step. In this connection, the take-off shaft is on the central axis of the driven rotating tube. The power output combining gear unit stage is comprised of two parallel operated planetary gear units each having a sun gear, planetary gears each disposed on a respective planetary axle, a hollow gear and a common satellite carrier that is configured as a single piece and connected with the take-off shaft. The planetary axles of both planetary gear units in the common satellite carrier are spaced from one another and offset from one another. The intermediate shaft of the spur gear unit and the planetary gear units are supported in floating manners by bearings, whereby the spur gear unit and the planetary gear units form a symmetrical coupling gear unit.

Description

BACKGROUND OF THE INVENTION

[0001] The invention relates to a gear unit for the drive of a rotation tube.

[0002] Drive solutions for rotating tubes, such as tube mills or rotary kilns, are characterized along the drive trains thereof by the characteristic configuration beginning with a motor, a coupling, a step-down or speed reducing teeth gear unit, and the thereto coupled tube mill. The gear unit converts the torque of the drive source, which is most typically configured as an electric motor, and, additionally, modulates the output via setting of the speed transmission ratio to that required to achieve the desired output rate of rotation, which is often dictated by the material to be milled by the tube mill.

[0003] DE 27 23 319 A1 discloses a two-step multi-path spur gear transmission via which, by means of an inner power distribution, a central drive for tube mills, material size reducers, and similar rotating tubes is created. The distribution of power makes possible an increase of the transferable power output with limited space usage. The power transfer is effected exclusively by hardened outer teeth. The motor-side drive bevel gear and the intermediate shafts are supported at multiple locations by bearings, whereby this arrangement is associated with an increased production- and installation-effort. This central drive is characterized by the multiplicity of necessary individual measures needed to compensate for the errors caused by production and gear tooth factors.

[0004] DE 34 18 543 C1 describes a two-way gear transmission with a distribution of power, by which the distribution of power is effected by an axially freely adjustable shaft on which is mounted oppositely disposed inclined tooth bevel gears. The combined application of the power outputs onto a spur gear having an outer tooth set is effected by the interposition of additional intermediate steps. For the operation of the gear unit of this type, the upper limit of the transferable power outputs is reached at approximately 3000 kW. Higher power outputs can only be achieved with an enlargement of the diameter of the take-off step. However, with regard to this possibility, which can on principle be considered, it has not been taken into account that the production technical restrictions and the therewith-associated economic arguments work against this approach.

[0005] DE 35 34 940 C2 describes an alternative concept that builds upon the principle of power output branching for the drive of tube mills. In this arrangement, the drive step is a planetary gear and the take-off step is a spur gear unit. An outer teeth set on the tube mill replaces the gear of the take-off step of the two-way gear unit disclosed in DE 34 18 543 C1. By reason of the opening of the housing, a requirement in implementing this concept, there is, as a result of the raw environmental influences and the therewith associated wear of the drive components, an increased need for maintenance efforts and efforts to keep the unit ready for operation.

[0006] DE 28 41 330 B2 discloses a planetary gear unit with an output branching to two planetary paths with a common satellite carrier. The planetary gear unit combines, at the take-off, the previously segregated output streams. The co-axially guided sun shafts are supported at pre-determined locations via roller bearings in the gear unit housing. The other components of the drive chain, hollow gears, planetary gears, and satellite carriers are, in any event, supported on bearings at pre-determined locations or, respectively, fixedly mounted relative to the housing. A relative rotation of the sun shafts to one another is not provided. By reason of this guidance of the shafts, in order to compensate for radial and torque disturbances, special configuration measures must be undertaken to compensate for such loads. The torque loading compensation is effected by means of an input-side power distributing coupling.

[0007] In operations in the upper output region, planetary gear units are utilized, in connection with which multiple planetary steps are serially performed. Also, it must be taken into account in this connection that the maximum tolerance variations considerably increase with an increase of the power output to be transferred. The requirement to produce a pre-determined given speed step-up from the operational process militates against the deployment of symmetrical coupling linkages.

SUMMARY OF THE INVENTION

[0008] The invention provides a solution to the challenge of configuring a gear unit of the afore-mentioned type such that the requirements for a low maintenance central drive for rotating tubes such as tube mills or rotary kilns which exhibits a compact configuration, and the requirements for the respective individually required speed step-up through a simple construction configuration with suitably adapted components, preferably for the upper power output range of more than 3000 kW, can be fulfilled.

[0009] The inventive gear unit is characterized by the use of a multiple step spur gear unit on the input side which effects power distribution and a planetary gear unit on the take-off for combining the power outputs, the planetary gear unit being comprised of two planetary steps operated in parallel to one another. The gear unit is mounted in a multiple-piece, closed gear unit housing which exhibits a very compact configuration. The planetary steps transmit the mechanical output via a common single piece satellite carrier to the working machine. The advantageous configuration of the satellite carrier leads, as well, in connection with high power outputs to be transferred, to a compact construction with suitable fitness for tight securement whose production via original material or transformative material processes and the thereon following finish machining with simple presentable finish tolerances at a high level of quality is ensured.

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The invention and the advantages associated with the invention are described in more detail hereinafter in connection with an embodiment illustrated in the drawings, in which:

[0011] FIG. 1 shows a longitudinal view through a gear unit,

[0012] FIG. 2 shows in a perspective view a satellite carrier for the gear unit shown in FIG. 1, and

[0013] FIG. 3 shows in a perspective view another satellite carrier for the gear unit shown in FIG. 1.

DESCRIPTION OF SPECIFIC EMBODIMENTS

[0014] The gear unit shown in FIG. 1 serves as the drive of a tube mill with a straight line flow or stream of the drive output along the central axis of the tube mill. The gear unit comprises an input side power distribution step and a take-off power output combination step. The gear unit is mounted in a housing which is comprised of two housing parts 1, 2 whose interiors are spaced from one another. The housing part 1 comprises a horizontal parting line and receives therein the input side power distribution stage. The other housing part 2 receives therein the take-off power output combination stage. The interior space separation permits the implementation of differing concepts for the provision of lubrication to the components of the gear unit. Preferably, the oil lubrication is provided to the rapidly running parts of the power distribution stage in the housing part 1 by a closed circuit pressure lubrication that is not illustrated herein. With respect to the power output combination step, which, as will be described in more detail hereinafter, is configured as a planetary stage, a simple immersion lubrication typically suffices in the housing part 2. The oil amount in the housing part 2, which housing part receives therein the planetary stage, can be regulated via the circulation of the closed-circuit pressure lubrication through the power distribution stage-receiving housing part 1. The housing part 1 serves at the same time as a torque support for the housing part 2.

[0015] The drive output is transmitted from a coupled electric motor, which is not illustrated herein, to the drive shaft 3. The drive shaft 3 is supported in the housing part 1 via bearings 4. A bevel gear 5 on the drive shaft 3 transmits the mechanical drive output via a gear 6 to an axially freely adjustable intermediate shaft 7. Two oppositely disposed inclined tooth bevel gears 8 and 9 are mounted on the intermediate shaft 7. The incline angle is, in the event of a straight tooth set step-up stage, of the same magnitude. Otherwise, the choice of the incline angle of one of the bevel gears 8, 9 is dependent upon the axial force resulting from the other similarly configured inclined tooth step-up components—namely, the gear 6 and the other respective one of the bevel gears 9, 8. The intermediate shaft 7, which is supported in a floating manner by the bearings, automatically adjusts as a consequence of the respective settled-upon choice.

[0016] The intermediate shaft 7 is supported by bearings 10 in the housing part 1 that are configured as floating bearings. Preferably, the bearings 10 are roller bearings of the type comprising toroidal roller bearings. The deformations, in particular in the linear elastic range, of the loaded components must be taken into account with respect to the herein contemplated deployment of the gear unit as a central drive in the upper output region. In this event, the deflection of the intermediate shaft 7 is, in comparison to the other power distribution stages, relatively larger but, nonetheless, is still sufficiently small. Precisely because of these limitations and the requirement to achieve a space-saving compact configuration, the properties of the deliberately selected toroidal bearings prove their worth—that is, the loading capacity thereof in comparison to comparable cylinder roller bearings and the angle adjustability thereof in comparison to comparable self-aligning roller bearings. The attendant distribution of power renders superfluous the heretofore necessary effort in connection with known central drives to provide load compensation via additional coupling elements between the bevel gears 8, 9 along the branching.

[0017] The bevel gear 8 transmits one half of the drive output in a first branch, the bevel gear 9 transmits the other half of the drive output in a second branch of the take-off stage. In contrast to the known gear units, the take-off, which serves as the power output combination stage, is configured of a planetary stage which comprises two planetary gear units operated in parallel along the drive train. The mechanical output along the two branches is transmitted via additional gears, whereby the gears configured as components of a transmission chain in each branch are provided with the same characteristics such as, for example, the tooth count and modulus, at the respective comparable positions along the transmission chains. In connection with these components of the transmission chains, there is provided the bevel gear 5 mounted on the drive shaft 3, the bevel gears 8, 9 on the intermediate shaft 7 as well as the gears 11, 25, which are described in more detail hereinafter, and the elements of both planetary gear units such as the sun gears 18, 32, the planetary gears 19, 33, and the hollow gears 24, 35. It is particularly to be noted that solely the thus-configured gear unit of a symmetrical coupling linkage permits, via the variation in the choice of the tooth count in connection with an overall very compact configuration (i.e., small outer diameters of the planetary steps), the choice of a step-up or transmission ratio between the take-off rate of rotation and the input-side motor rate of rotation selected to accommodate the respective material to be milled.

[0018] A gear 11 meshingly engages the bevel gear 8 on the intermediate shaft 7 in the first branch of the gear unit. The gear 11 is mounted on a shaft 12 whose axis is, at the same time, co-axial with the central axis of the tube mill. The shaft 12 is supported via bearings 13 in the housing part 1. An inner coupling tooth set 14 is mounted in a cylindrical bore in the take-off rear surface of the shaft 12. A coupling shaft 15 having an outer tooth set at both ends thereof meshingly engages the coupling tooth set 14. Axial slide elements 16 can be mounted to provide axial support on the coupling shaft 15 to thereby limit the axial play thereof. The opposite end of the coupling shaft 15 terminates in a coupling half 17 of the sun gear 18 of the first planetary gear unit having an inner gear tooth set.

[0019] The sun gear 18 of the first planetary gear unit is in meshing engagement with the planetary gears 19 that are mounted on the planetary axles 21. The connection via the double link tooth coupling makes it possible for the sun gear 18, which is not further constrained by other components, to automatically freely adjust between a number of the planetary gears 19 to thereby provide self-actuating load compensation for the error-burdened gear teeth forces. An equal side polygon extends from the planetary axles 21 of the planetary gears 19. The planetary gears 19 of the first planetary gear unit are supported via bearings on the planetary axles 21 in a satellite carrier 22. The satellite carrier 22 is supported by bearings 23 in the housing part 2. The planetary gears 19, on the other hand, rotate in a non-slip manner relatively along a hollow gear 24 fixedly mounted to the housing.

[0020] A gear 25 meshingly engages the bevel gear 9 on the intermediate shaft 7 in the second branch of the gear unit. The gear 25 is mounted on a hollow shaft 26 whose axis, in turn, is co-axial with the central axis of the tube mill. The hollow shaft 26 is supported via bearings 27 in the housing part 1. A cylindrical opening of the hollow shaft 26 concentrically encircles, at the same time, the coupling shaft 15. A further inner coupling tooth set 28 of a second double link tooth coupling is mounted on the inner sleeve surface of the hollow shaft 26. Preferably, this coupling tooth set 28 is mounted in symmetrical relation to the tooth set of the gear 25. In this manner, it is possible to foreclose, in a simple manner, maximum torque possibilities. The hollow shaft 26 and the bearing 27, which extend through the wall between the housing parts 1, 2, function at the same time as separation elements between the interior spaces of the housing parts 1, 2. For example, an annular shoulder 29 narrows, at the rear side of the hollow shaft 26 facing the shaft 12, the cylindrical bore to an extent such that only the least possible amount of lubrication oil can cross over from the area of the immersion lubrication in the housing part 2 into the area of the closed circuit pressure lubrication in the housing part 1. As it is not possible to completely prevent this lubricating oil cross-over, the oil amount in the housing part 2 can be regulated via a non-illustrated oil condition monitoring along the circulation path of the closed-circuit pressure lubrication.

[0021] A coupling shaft 30 that is, likewise, configured as a hollow shaft, meshingly engages the inner coupling tooth set 28. Axial slide elements 31 can be mounted at the rear side of the coupling shaft to provide axial support. The coupling shaft 30 is provided on each respective end thereof with an outer coupling tooth set and an inner coupling tooth set. The take-off inner coupling tooth set encloses the coupling half of the sun gear 32 of the second planetary gear unit. The coupling shaft 15 extends through the second coupling shaft 30 and the sun gear 32.

[0022] The sun gear 32 of the second planetary gear unit meshingly engages with the planetary gears 33 which are mounted on the planetary axles 34. In a manner analogous to the first branch, the connection via the double link tooth coupling makes it possible for the sun gear 32 to effect a load compensation via free floating movement thereof within the enclosing planetary gears 33 of the second planetary stage. The planetary gears 33 of the second planetary gear unit are supported via bearings 36 on the planetary axles 34 in the satellite carrier 22. The planetary gears 33, on the other hand, rotate in a non-slip manner relatively along the second hollow gear 35 fixedly mounted to the housing.

[0023] An equal-sided polygon extends between the planetary axles 34 of the planetary gears 33. The polygons of the planetary axles 21 and 34 are offset relative to one another such that the planetary axles 21 of the first planetary unit lie exactly intermediate the planetary axles 34 of the second planetary gear unit. Preferably, three planetary gears 19 and 33 are rotatably supported in each of the two planetary gear units. Thus, the polygon exhibits the geometric configuration of an equal-sided triangle. As viewed along the central axis, the thus extended polygons of the planetary axles are offset from one another by an angle of 60°.

[0024] The gear unit shown in FIG. 1 is of a configuration in which the bearings are principally provided as roller bearings. The machine element roller bearings are subjected to wear due to the engaged contact between the roller bearing bodies and the running surfaces. In such a configuration, there always remains the possibility of a downtime condition of such bearings. In order to meet the requirements of an extreme security level against such downtown conditions, the gear unit can be provided, in lieu of roller bearings, with preferably technically equivalent sleeve bearings without having to deviate from the concept of the power output branching. The advantage of such machine elements is the non-moving property thereof and the therewith associated wear- or friction-free operation.

[0025] The satellite carrier 22 that is shown in a perspective view thereof in FIGS. 2 and 3 is the same in both planetary gear units. The satellite carrier 22 is produced as a single piece and is produced via casting and thereafter following machining.

[0026] The take-off shaft 39 is connected with the satellite carrier 22 and is preferably configured as a solid shaft (FIG. 2) or as a hollow shaft (FIG. 3).

[0027] Bores 37 that are closed on one side (dead end bores) are provided at both rear sides 38 of the common, single piece planetary carriers 22. The bores 37 receive, on one side of the satellite carrier 22, the planetary axles 21 of the first planetary gear unit and, on other side of the satellite carrier, the planetary axles 34 of the second planetary gear unit.

[0028] As a result of the afore-described arrangement and configuration of the bores 37 which receive the planetary axles 21, 34 and, in connection with the offset arrangement of the planetary gears 19, 33 in both planetary gear units, the planetary axles 21, 34 exhibit only a small length. The deflection of these short planetary axles 21, 34 is minimal so that high power outputs can be transferred. In contrast thereto, the planetary axles of other known multiple step planetary gear units deflect in an unreliable manner under the loads that occur. At the same time, due, especially, to the dimensions of the short planetary axles, there can be configured, via the satellite carrier 22, a take-off drive having a smaller and more compact outer diameter. Via the arrangement of the planetary stages on separate planetary axles within the common satellite carriers, the configuration can also be configured, as necessary, with two different planetary stages having differing teeth sizes.

[0029] The satellite carrier 22 shown in FIG. 3 is a variation of the planetary carrier 22 shown in FIG. 2. The configuration of the satellite carrier 22 shown in FIG. 3 takes into account, in particular, the technical demands of the original part production process—that is, the casting of such a component. Thus, in the area between the planetary axles 21, 34 on both sides of the satellite carrier 22, edge recesses 40 are provided. These edge recesses 40 reduce the weight of the satellite carrier 22 and, at the same time, minimize the risk of shrinkage of the material accumulation during the hardening of the cast part. The configuration of the take-off shaft 39 as a hollow shaft, likewise, follows this recommendation of a production-amenable construction and permits, at the same time, the possibility of a variety of configurations.

[0030] The specification incorporates by reference the disclosure of German priority document DE 103 24 362.3 filed May 27, 2003.

[0031] The present invention is, of course, in no way restricted to the specific disclosure of the specification and drawings, but also encompasses any modifications within the scope of the appended claims.

Claims

1. A gear unit for the drive of a rotating tube, the rotating tube having a central axis, comprising: a drive shaft; and a power distribution gear step including a spur gear unit with an intermediate shaft having two bevel gears mounted thereon and a power output combining gear unit step with a take-off shaft co-axial with the central axis of the rotating tube, the intermediate shaft of spur gear unit having two bevel gears mounted thereon, the intermediate shaft of the spur gear unit being supported in a floating manner on bearings, and the power output combination gear unit step having a pair of parallel-operated planetary gear units, each planetary gear unit having a sun gear, a planetary gear mounted on a planetary axle for rotation therearound as the planetary gear meshingly engages a hollow gear, and the pair of planetary gear units being commonly mounted in a satellite carrier preferably configured as a single piece and connected with the take-off shaft of power output combining gear unit step, the planetary axles of the pair of planetary gear units being separated from one another in the common satellite carrier and offset relative to one another and the spur gear unit, and the planetary gear units together forming a symmetrical coupling gear unit.

2. A gear unit according to claim 1, wherein the planetary axles are arranged in bores closed on one side thereof, the bores being mounted on rear sides of the satellite carrier.

3. A gear unit according to claim 2, wherein the satellite carrier is configured as a cast part, which is provided with edge recesses in the regions between the bores for the receipt of the planetary axles of the planetary gear units.

4. A gear unit according to claim 1, wherein the sun gear of each planetary gear unit is connected via a double link coupling shaft having a shaft and a shaft with a branch of the spur gear unit.

5. A gear unit according to claim 4, wherein the coupling shaft is configured as a hollow shaft which encircles the other coupling shaft.

6. A gear unit according to claim 4, wherein the coupling shafts are arranged co-axially to one another and to the take-off shaft along the central axis of the driven shaft.

7. A gear unit according to claim 4, and further comprising axial slide elements disposed on rear sides of the coupling shafts.

8. A gear unit according to claim 1, wherein each planetary gear unit comprises two planetary gears which extend as polygons between the planetary axles in the geometric Fig. of an equal-sided triangle and the angle of the offset between the planetary axles of both planetary gear units is 60°.

9. A gear unit according to claim 1, wherein the intermediate shaft is supported on floating bearings, which are preferably configured as toroidal roller bearings.

10. A gear unit according to claim 1, wherein the bevel gears mounted on the intermediate shaft are oppositely disposed to one another and have inclined teeth.

11. A gear unit according to claim 1, wherein the gears and bevel gears on the same respective positions in the spur gear unit and the planetary gear units are arranged with the same teeth count and the total speed step-up or speed transmission of the gear unit is adjustable by means of the selection of the tooth count of the denominated gears with respect to the process requirements.

12. A gear unit according to claim 1, wherein the spur gear unit, on the one hand, and the planetary gear units, on the other hand, are disposed in a respective separate housing part, the pair of separate housing parts together forming a housing.

13. A gear unit according to claim 12, wherein, in the housing part, the spur gear unit is mounted therein as a rapidly running step, a closed-circuit pressure lubrication is provided in the housing part and, in the housing part, the planetary gear units are mounted therein as slowly running steps, and an immersion lubrication is provided in the housing part.

14. A gear unit according to claim 13, wherein the oil amount in the housing part, which receives the planetary gear units, is regulated via the circulation of the closed-circuit pressure lubrication in the housing part, which itself receives therein the spur gear unit.

15. A gear unit according to claim 13, wherein both housing parts comprise a common wall through which extends a coupling shaft, a coupling shaft encircling this coupling shaft, the coupling shaft extends from the housing part into the housing part through an aperture in the common wall between the housing parts, and the gear unit includes a shaft having an annular shoulder for at least partially sealing off the migration of fluid through the aperture in the common wall between the housing parts.

16. A gear unit according to claim 1, wherein the take-off shaft that is connected with the satellite carrier is configured as a hollow shaft.

17. A gear unit according to claim 1 and further comprising bearings which support the shafts, the planetary axles and the satellite carriers are configured as a selected one of roller bearings and sliding sleeve bearings.