Genderless construction system

Information

  • Patent Grant
  • 6422909
  • Patent Number
    6,422,909
  • Date Filed
    Tuesday, May 15, 2001
    23 years ago
  • Date Issued
    Tuesday, July 23, 2002
    22 years ago
Abstract
A suite of construction toy systems in which mechanical connection is provided by hermaphroditic and functionally identical (genderless) connectors. Both hub-and-rod and building-block construction toy systems are disclosed. In the hub-and-rod construction systems, the use of genderless connectors allows: rods to connect directly to rods by the same means rods connect to hubs (longer rods can be directly formed out of shorter rods); hubs to connect to hubs by the same means that rods connect to hubs; and, in some assemblies hubs to be substituted for rods. An additional useful feature of the genderless connectors used and of the overall design of these toy systems is that many of the different construction toy systems disclosed herein will inter-connect. By the application of this invention, a very wide range of very different and independent toy systems can be designed that freely inter-connect.
Description




TECHNICAL FIELD




This invention relates to construction toy systems. More particularly, it relates to both hub and rod construction toy systems based on hermaphroditic and identical (genderless) connectors, and to building block systems also based on genderless connectors. In many cases the genderless connectors are integral to the parts being connected. And the genderless connectors greatly extend the range of applications for this invention.




BACKGROUND ART




This is a crowded art with much activity in the construction toy system part of it, with many U.S. patents, referred to by number below, known to the inventor which have some pertinence. U.S. Pat. No. 1,113,371 discloses the original rod and hub construction toy system with wooden hubs and rods and with the rod inserted into a hole in the hub and held there by friction and compression (interference fit). U.S. Pat. No. 1,707,691 discloses a hub and rod construction toy system with a hub of stamped metal and wooden rods with slit ends. The connection is formed by inserting the metal hub into the rod-end slit. A great many construction toy systems allow identical elements to be interconnected but with only a few exceptions noted below the actual connections are not genderless. Instead, the male and female connecting elements are placed on opposite ends of the block or hub. In any event, we found no construction system that allowed genderless connection between non-identical elements, e.g., between hub and rod. U.S. Pat. No. 3,626,632 discloses a typical building block system that allows identical blocks to be interconnected by means of a male element on one side and female elements on three other sides. But U.S. Pat. No. 2,800,743 discloses a nearly genderless building block system. But in this system when genderless connections are made the elements are no longer aligned and regular figures can not be constructed. U.S. Pat. No. 2,633,662 discloses a construction toy system with genderless interconnection for hubs connected orthogonally. But hub and rod connections in the same plane are effected with rods that connect across the face of the hubs and do not form a genderless connection. U.S. Pat. No. 4,758,196 discloses a hub and rod construction toy system with genderless rod—rod connections but without any way of directly connecting the hubs.




Various concepts from the construction and other industries have been adapted to construction toy systems. U.S. Pat. No. 3,648,404 discloses a hub and rod construction system designed to be used with hollow rods. The construction toy system disclosed in U.S. Pat. Nos. 4,078,328 and 5,049,105 uses a similar connection system. U.S. Pat. No. 3,891,335 discloses a hub and rod and panel snap together construction system. The hub and rod construction toy system disclosed in U.S. Pat. Nos. 5,061,219, 5,137,486 and 5,199,919 uses a retaining clip similar to the one disclosed in the 335 patent. The 486 patent does disclose a genderless hub—hub connection for orthogonally connecting hubs. However, the means of connecting the hubs is not the same means as connecting rods to hubs.




Other mechanical connectors include U.S. Pat. No. 4,280,339, which discloses a torque transfer device for flexible shaft couplings. Each shaft has an extended portion with forked ends defining teeth. The teeth are inserted orthogonally to each other. U.S. Pat. No. 3,800,556 discloses a power shaft coupling including a coupling mechanism having elongate square bars defining extensions. These extensions may be mutually inserted in orthogonal positional relationship. U.S. Pat. No. 2,577,508 is a universal coupling with bifurcated tongues that mate. U.S. Pat. No. 2,832,943 is a detachable coupling in which the male and female members are not identical but do have an orthogonal insert relationship. U.S. Pat. No. 3,224,222 is a universal joint with yoke members including cross-pintles for connecting the yoke members together.




Hermaphroditic connectors have been used in the electronic connector industry. The invention disclosed herein grew out of our prior electronic connector inventions. See Clever and Lyons U.S. Pat. No. 5,183,409 and continuation in part application Ser. No. 08/011,994.




Other presently known U.S. patents having interest are: U.S. Pat. Nos. 3,516,043; 3,070,769; 2,690,542; 3,011,143; 4,199,208; 3,634,811; 2,996,026; 3,070,769; 2,475,046; 2,470,282;1,865,300; 2,577,508; 607,607; 3,552,145; 1,171,380; 2,740,271; 4,172,369; 2,460,231; 534,732, and 2,389,115. It is believed that the present invention is patentably distinct from the teachings of any of the above-cited Patents.




DISCLOSURE OF THE INVENTION




We disclose a suite construction toy systems all of whose parts directly interconnect by means of genderless connectors. Said connectors are usually integral to the parts being connected. We also disclose a method of designing the genderless connectors, all of whose preferred embodiments have the same conceptual basis.




Very briefly, the design of the genderless connectors starts with a regular prism which we will divide into two equal and identical halves: part A and part B. This division or parting will use cuts or parting lines that are parallel to the principal axis of the prism and other cuts that are perpendicular to the axis. As a result of this parting the ends of the prisms are undisturbed, i.e., no parting line goes all the way to the end of the prism, and part A can be separated from part B but only in the direction of the principal axis. Each of part A and part B form the basis for a genderless connector design. And in general the connection is formed by matching fingers that interdigitize.











BRIEF DESCRIPTION OF THE DRAWINGS




For the purpose of illustrating the invention, there is shown in the accompanying drawings forms which are presently preferred; it being understood that the invention is not intended to be limited to the precise arrangements and instrumentalities shown.





FIGS. 1 and 2

show in perspective and plan views respectively, a rod and hub assembly.





FIG. 3

shows a cross section of the connecting region (conplan) of a hub and rod.





FIGS. 4 and 5

show in perspective view a rod assembled from shorter rods. In

FIG. 4

the rods are not fully inserted.





FIG. 6

shows a cross section of the connecting region (conplan) of two of the rods of FIG.


3


.





FIG. 7

shows in perspective view a rod assembled from shorter rods of different diameters.





FIG. 8

is the conplan of the embodiment shown in FIG.


7


.





FIGS. 9 and 10

show, in perspective views, rod and hub assemblies that use three fingered genderless connectors.





FIGS. 11 and 12

are conplans of the embodiments shown in

FIGS. 9 and 10

. They show rod-hub and rod—rod conplans respectively.





FIGS. 13 and 14

show in perspective view, hubs furnished with five and six genderless connectors respectively. When these embodiments are molded of flexible material they are suitable for constructing geodesics.





FIG. 15

shows in perspective view a genderless building block





FIG. 16

shows in perspective view a different genderless building block.





FIG. 17

shows in perspective view a building block to be used with the embodiment shown in

FIG. 16

as well as with the embodiments shown in

FIGS. 1

thru


8


,


13


and


14


.





FIG. 18

shows in perspective view a hub to be used with the embodiments shown in

FIGS. 1

thru


8


and


13


and


14


.





FIGS. 19



a


through


19




c


show tool profiles et cetera for the construction of the genderless connectors of several of the embodiments.





FIGS. 20



a


through


20




c


are details of FIG.


1


.











BEST MODE FOR CARRYING OUT THE INVENTION




All of the embodiments disclosed are construction toy systems. The application of these inventions to construction systems is disclosed in related applications.




All of the preferred embodiments described below use genderless connectors. All of the embodiments shown in perspective view use genderless connectors. All of the embodiments whose conplans are shown use genderless connectors. Further, all of the preferred embodiments are comprised of integral genderless connectors except for hub


181


shown in perspective view in FIG.


18


.




The design of said integral genderless connectors starts with a regular prism of square or hexagonal or other cross section. In the case of a cylinder one of the other cross sections is also used, e.g., a square with said cylinder inscribed in said square. Said cross section is a ‘floorplan’ on which we will design a cross section of the connecting region. For the sake of brevity we will substitute the term ‘conplan’ for: ‘cross section of the connecting region.’ Note that both floorplans and conplans are sections taken perpendicular to the major axis of a prism. To design a conplan we start by drawing lines from each vertex of said floorplan to the center of said floorplan. In the case of a square, said lines form an ‘x’ and said floorplan has been divided into four equal triangles. For a ‘square x’ connector described below said lines form the basis of the ‘parting lines.’ That is to say that said lines are used to find parting lines but are not identical to them. Said parting lines indicate cuts perpendicular to a floorplan that are used, along with other cuts parallel to said floorplan, to separate a prism into two equal and identical parts.




We continue with a parting that consists of parting cuts that divides said prism into two equal and identical parts, part A and part B, which parts can be pulled apart only in a direction parallel to a major axis of said prism. Said parting leaves said floorplans undisturbed.




Said parting includes parting cuts or excursions that cut said prism parallel to said principal axis of said prism and excursions that cut said prism perpendicular to said principal axis, such that said prism is cut into two pieces, by both parallel and perpendicular cuts or excursions, one piece in A and one piece in B. And said parallel excursions provide surfaces of connection. Which is to say that they form those parts of the connector where a mechanical connection is actually made when said two parts are brought back together.




In the preferred embodiments said parting creates an equal number of fingers in part A and part B. Each of said fingers is of the same length and all point in a direction parallel to said principal axis. Said fingers are placed uniformly and equidistant about said axis. Said parting cut or excursion parallel to said principal axis forms the surfaces of connection, e.g., mating surface


22


in

FIG. 1

, for both of said parts A and B. A parting cut perpendicular to said principal axis that forms one of said finger tips of part A (e.g., the distal tip


24


in

FIG. 1

) forms a proximal seat in part B (e.g., proximal seat


25


in FIG.


1


).




If a compact rectangular array of connecting elements is needed then the design process starts with a compact rectangular array of identical prisms whose individual floorplans can tile the plane. The application of said rectangular arrays to construction systems and to construction toy systems is disclosed in related applications.




The above is a conceptual description of the initial design process. Most of the partings of the preferred embodiments would not be possible with actual cuts made with any known tool. Other design constraints, such as the need to guarantee an interference fit, also mitigate against using the parting as an actual manufacturing method. However, in some circumstances manufacturing methods that resemble the parting could be used in order to minimize scrap.




Some of the embodiments of the invention disclosed herein are rod and hub construction toy systems. As is usual with said rod and hub construction toy systems said rods are elongated cylinders and said hubs are in the form of a flattened cylinder or disc. But other forms are possible. In

FIGS. 9

thru


12


we show embodiments of the invention that have rods


93


with a square cross section. Other rod cross sections are possible: triangular, rectangular, hexagonal, ellipsoid, cruciform, etc. In

FIGS. 13 and 14

we show embodiments in which the disclike form of hubs


130


and


140


is not necessarily evident. In

FIG. 18

we show an embodiment in which a cylindrical hub


181


is not flattened enough to be considered disclike.




In most of our preferred embodiments genderless connectors are integral to said rods or said hubs. But cylindrical hub


181


has free-standing genderless connectors


183


consisting of two round fingers


184


attached directly to a cylinder wall


188


.




In the embodiment of the invention shown in

FIG. 1

thru FIG.


6


and

FIGS. 20



a


and


20




b


, hub integral connector


34


could be directly machined into the material of hubs


32


or


32




a


. Also, rod integral connector


35


could be directly machined into the material of rods


30


or


31


.




In said hubs, integral connectors have an appearance of grooves radiating from the center of said hubs. Each integral connector


34


consists of a pair of grooves, one in the top surface of said hubs


32


and


32




a


and one directly aligned with it in the bottom surface of said hub.




A profile


190


for a cutting tool suitable for machining grooves that produce mating surfaces


42


for hubs


32


and


32




a


is shown in

FIG. 19



a


. If said hubs are fabricated from metal by Electronic Discharge Machining (EDM) then an EDM wire can take the shape of profile


190


. An end-mill of said profile could also machine said grooves but a proximal seat


43


would have as its shape a semi-cone void.




In

FIGS. 19



b


and


19




c


we show profile-pairs


191


and


197


both composed of profiles


190


. If parts were machined in accordance with profile-pair


191


they would inter-mate with a perfect-fit or possibly a slip-fit. But if parts were machined in accordance with profile-pair


197


they would inter-mate with an interference fit. If, however, said profiles


190


were brought together closer than a reference distance w, a loose fit would be the result.




Said hubs and rods can be formed from plastic or metal or any other suitable material and can be solid or hollow. Said hubs and rods can be fabricated by injection molding or blow molding plastic, by die casting metal, by stamping or coining or by machining any suitable material.




We also show an embodiment of the invention in

FIGS. 9

thru


12


in which the hub


92


is furnished with eight (8) integral genderless connectors


106


having three (3) fingers


96


each. But rods


93


have free-standing genderless connectors


106


similar to genderless connectors


183


but with three (3) fingers


101


.




Two (2) building block toy systems shown in FIG.


15


and

FIGS. 16 and 17

, respectively, have blocks furnished with integral genderless connectors, but said connectors could only be machined into their respective blocks by removing a great deal more material than would be necessary for hub


32


.




Integral genderless connectors


151


of block


150


are similar enough to hub genderless connector


34


and rod genderless connector


35


that they will mate with them over a wide range of sizes. But fingers


159


are both integral to said block and obtrude from it, with half the length of said fingers in said block and half protruding. Said fingers are normal to the side of said block. Also, hub


32


has the principal plane of connectors


34


aligned with the principal plane of said hub. But the principal plane of connectors


151


is aligned at an angle of forty-five (45) degrees to the principal plane of block


150


. Said alignment allows said blocks to be connected in the same plane and with their block bodies


145


touching.




Rod


177


shown as part of a rod and block assembly


173


in

FIG. 17

is similar to rod


30


and rod


31


but the groove that forms its connecting surface


178


goes the entire length of said rod. We can note here that rod


177


is the only exception shown here to the general rule that a parting leaves the ends of the prism undisturbed. Block


175


can be described as block body


176


with a semi-rod


172


, vertically aligned, added to its vertical corners and subtracted from the center of its vertical faces. Semi-rod


172


is equal to half of rod


177


split length-wise. Said semi-rod has one finger


149


plus half a web


148


. Block


160


can be described in a similar fashion with semi-rod


172


added to the vertical faces of block body


161


and positioned slightly offset from the center. Said semi-rod is also subtracted from said vertical faces and positioned slightly offset from the vertical center of said faces by the same amount but in the opposite direction as said semi-rods which were added to said faces.




We should also note that it is an object of this invention to provide interconnectivity over a wide range of connector sizes. A square-x connector can provide said inter-connectivity as long as web sections are kept small enough to accommodate slot widths of smaller connectors. If additional means other than interference fit is used to hold said connectors together then said means should also be sized so as to accommodate said inter-connectivity. For example, integral hub connector


201


shown in perspective view in

FIG. 20



c


has locking bumps


202


and pits


203


. A smaller connector might be sized to miss said pits and bumps. A larger connector could use identically sized and positioned pits and bumps. In either case inter-connectivity would be maintained. We illustrate said inter-connectivity with rod assembly


70


composed of rods of different diameters connected together. Said rod assembly


70


, shown in perspective view in

FIG. 7

, shows two rods (rod


30


and rod


71


) of different diameters connected together.




The embodiment of the invention shown in

FIGS. 1

thru


6


is a hub and rod construction toy system.

FIGS. 1 and 2

show an assembly, generally indicated by


21


, in perspective and plan view respectively. Details of their integral genderless connectors are also shown in

FIGS. 20



a


and


20




b


. As can be readily seen from the plan view, rods of two different lengths are used to form a right triangle. Shorter rods


30


are of the same length as the diameter of hubs


32


. A longer rod


31


is used to form the hypotenuse of the triangle. Hub


32




a


is identical to hubs


32


but is being used instead of a short rod in said assembly. The principal plane of hub


32




a


in assembly


21


is perpendicular to the principal plane of said assembly. In order to better illustrate a hub and rod connection, one of said rods is shown not fully inserted.




Hubs


32


and


32




a


and rods


30


and


31


are cylinders. Said rods are elongated cylinders with two (2) integral genderless connectors


35


, one on each end; and with fingers


49


pointing in a direction parallel to the principal axis of the cylinder. Said hubs are flattened cylinders in the form of a disc with eight (8), radially positioned, equally spaced, integral genderless connectors


34


integrally attached to the sides of said cylinder and with fingers


48


perpendicular to the principal axis of the cylinder.




Hub genderless connector


34


and rod genderless connector


35


are functionally identical. A rod then consists of a rod body


50


and two genderless connectors


35


. Each genderless connector


35


is composed of two fingers


49


with major axes parallel to the major axis of the rod. Said fingers are joined at the proximal end by a web


26


and separated at the distal end by a slot


23


. With hub-rod insertions a distal finger tip


24


of said rods seat against a proximal seat


45


and a distal tip


41


seats against a proximal seat


25


. A distal tip


27


of web


26


seats against a distal tip


43


of a hub-connector-web


44


. Any of said seatings can act as a stop during hub-rod insertion. A mating surface


22


slides past with a mild interference fit a mating surface


42


and a slot surfaces


28


slides past web


44


. Similarly, the slot surfaces


46


slide past the web


26


. Slots


23


and


40


must extend at least one half the length of a connection, or more exactly the sum of their lengths must at least equal the length of said connection. If said slots extend the whole length there is then no web. But if one web extends more than half way then said connections are no longer functionally identical and an unnecessary element of gender has been added.




Integral rod connector


35


and integral hub connector


34


are also shown in perspective view and in greater detail in

FIGS. 20



a


and


20




b


respectively. An integral hub connector


201


decorated with bumps


202


and pits


203


but otherwise identical to connector


34


is shown in perspective view in

FIG. 20



c


. With said bumps and said pits placed as shown, two (2) such identical connectors when mated would be locked together.




In

FIG. 3

we show a conplan


33


of a hub-rod connection (hub connector


34


rod connector


35


). Hub connector


34


section is shown with oblique hatching. Acute hatching indicates rod connector


35


section. Parting line


36


, as can be seen, is in an ‘x’ shape. More precisely, if parting lines


37


that formed rod mating surfaces


22


and hub mating surfaces


42


are extended until they meet, an ‘x’ would be formed. Said connector


35


section resembles an hour glass with its upper and lower parts connected by web parting lines


39


. Web parting lines


39


do not touch slot parting lines


38


.





FIGS. 4 and 5

show rod assemblies


54


and


55


assembled from shorter rods


10


. With assembly


54


said rods are not fully inserted. Note though that both assemblies


54


and


55


can transmit torque.




In

FIG. 6

we show a conplan


60


of a rod—rod (rod-connector


35


—rod-connector


35


) mating. That is to say that there are two connectors


35


shown in section. A parting line


61


as can be seen is in an ‘x’ shape. More precisely, if parting lines


65


that formed rod mating surfaces


22


are extended until they meet, an ‘x’ would be formed. One of said connector


35


sections (shown with an oblique hatching) resembles an hour glass with upper and lower finger


49


sections


62


connected by a section


63


of web


26


. Alternatively, parting lines


65


and web surface parting lines


66


, together, trace an hour-glass outline. Slot surface


28


parting line


67


which is part of the other connector


35


section (shown with an acute hatching) does not touch a web surface parting line


66


. Slot surface parting lines


67


are also part of finger sections


62




a


. As can be seen, that except for the web


26


—slot


23


clearance, when connected to each other, rod connectors


35


form a perfect solid cylinder.




A different rod assembly


70


, shown in perspective view in

FIG. 7

, is composed of rods


30


and


71


, of different diameters. The connecting element


76


of rod


70


has two fingers


79


connected by a web and separated by a slot. Each finger ends in a flat distal tip


74


. And since this is an integral connector the start of a rod body


77


forms a proximal seat


75


.




But as can be seen with a conplan


80


shown in

FIG. 8

that despite the difference in diameter between rod


30


and rod


71


, a perfectly serviceable connection is made. In conplan


80


the connector


35


is shown with oblique hatching while connector


76


is shown with acute hatching. A section


84


through the web of connector


76


is in the center and connected to two finger sections


83


of finger


79


and divided by parting line


81


from two finger sections


82


of fingers


49


.




The embodiments disclosed above are all based on a genderless connector that could be characterized as a ‘square x’. Their floorplans are all squares; and parting lines in their conplans are in the form of an ‘x’. But a connector in the embodiment disclosed in

FIGS. 9

thru


12


has an hexagonal floorplan and its parting lines form a six-armed ‘x’. We could then call it a ‘hex x’. Said embodiment, shown in perspective views in

FIGS. 9 and 10

, is assembled into a hub and rod assembly


90


with a rod—rod subassembly


91


with a hub


92


and rods


93


. A hub connector


106


has fingers


96


, with distal tips


94


, proximal seat


105


, mating surfaces


100


, slots


99


, web


108


and web tip


109


. A rod connector


107


, of which each rod is furnished with two, is composed of three cylindrical fingers


101


with distal tips


102


. A rod body


93


forms a proximal seat


104


. Although connector


107


could have been furnished with a web, it is shown without one. The hub


92


is also furnished with a central transverse hole


98


and eight radially located transverse holes


97


.




In

FIG. 11

we show a conplan


110


of hub connector element


106


connected to rod connector element


107


and with a hexagonal design floorplan


111


shown in dashed lines. Hub connector element


106


is shown with oblique hatching, rod connector element


107


with acute hatching.

FIG. 12

shows a conplan


120


of a rod—rod (rod-connector-element


107


—rod-connector-element


107


) mating, also with floorplan


11


superimposed. A hub connecting element


106


parting line


112


is principally composed of a web surface parting line


113


and a mating surface parting line


114


. Three (3) finger


96


sections


116


are joined together by a web


108


section


115


. Finger


107


sections


121


have a parting line


122


. Finger sections


121


, at points


123


, are tangent to floorplan


111


. At points


124


, finger sections


121


are tangent to a hub connector


106


parting line


114


on mating surface


100


.




Conplan


120


clearly shows that a rod—rod (rod-connector-


107


—rod-connector-


107


) mating is genderless and therefore said rod connector


107


is a genderless connector. But on inspection it should also be evident that a hub—hub (hub-connector-


106


—hub-connector-


106


) connection is also genderless, which is to say that said rods could have been furnished with a hub connector


106


instead of a rod connector


107


. But conplan


110


shows that the hub-rod (hub-connector-


106


—rod-connector-


107


) mating is genderless. But then connectors


106


and connectors


107


are, despite their differences in appearance, effectively identical connectors. Said difference is that in the design of connector


107


some material not strictly necessary for the connection was removed. Void


125


and void


126


indicate regions in which material was removed. While this design strategy does remove material, and does preserve the essential points of contact for the connection, the resulting fingers are not quite as strong and there is less connecting surface area. But note that some of the material removed from the region of void


125


would have been removed for slot clearance.




Embodiments


130


and


140


shown in perspective view in

FIGS. 13 and 14

respectively, when molded of flexible material are hubs suited for the construction of geodesics. Hub


130


is furnished with five radially and equally spaced genderless connectors


131


that radiate from a center


142


of said hub like spokes on a wheel. Hub


140


has six of said connectors attached to a hub core


141


. Each connector


131


has two fingers


139


with mating surfaces


134


. Said fingers are separated by a slot


135


and joined by a web


136


. A distal tip


132


of each of said fingers when mated with another connector


131


stops on a proximal seat


133


and mating surfaces


134


slide past each other with a mild interference fit. To construct geodesics, rods similar to rods


30


and


31


but of various lengths, are also required.




An embodiment


150


shown in perspective view in

FIG. 15

is a construction block furnished with four genderless connectors


151


. Each connector


151


is placed in the center of each of the four vertical sides around a block body


145


. Each connector


151


has two fingers


159


with distal tips


152


, mating surfaces


154


, and slot surfaces


158


. Said fingers are separated by a distal slot


155


and joined by a proximal web


156


. As can be seen by inspection, two dimensional arrays can be assembled from these blocks. If additional genderless connectors of whatever design were attached to the remaining two faces of block


145


then three-dimensional arrays could be assembled. It can also be noted that within a wide range of sizes, rods similar to rods


30


and


31


can connect to connector


151


.




Embodiments


160


and


175


shown in perspective views in

FIGS. 16 and 17

, respectively, are part of a different building block system. Said embodiments were designed using boolean operations on solids. A rod


177


is either added to or subtracted from a block


161


or a block


176


. Said rods are positioned so that exactly half of said rod, which is to say one finger and half a connecting web, is in block


161


and such that the major plane of said rod is perpendicular to the face of the said block that it will decorate. The result of a subtraction is a negative semi-rod channel


163


in block body


161


. The result of an addition is a semi-rod


162


attached to a face of block


161


. A semi-rod


162


is paired with a channel


163


on each of the four vertical faces of block


160


. As can be seen by inspection, said blocks


160


can be formed into two dimensional arrays without the use of any other elements, with each semi-rod


162


on a face of one block mated with a channel


163


on another proximal block. In a compact rectangular array, the only semi-rods


162


and channels


163


not mated are on faces of blocks that are on an edge of said array.




Each semi-rod


162


has two tips


164


, a web


166


, and two web tips


167


. During connection, mating surfaces


170


of semi-rod


162


slide past the surfaces


171


of channel


163


with a web


166


in a slot


165


. Web


166


slides past a slot surface


168


. Construction block


175


, which is shown with rod


177


as a block and rod assembly


173


, is constructed slightly differently with semi-rods


162


at each of the four corners. Said semi-rods are also furnished with an optional slot


179


to facilitate mating with rods


30


,


31


and


177


and hubs


32


etc. Channels


163


are placed in the middle of said block. Because of the placement of semi-rods


162


at the corners with their major axes at a forty-five (45) degree angle to block body


176


, blocks


175


can be used to construct arrays at a forty-five (45) degree angle to arrays constructed with center-connected blocks


160


.




An embodiment


181


is shown in perspective view in

FIG. 18

as part of a hub—hub assembly


180


. It is shown with two hubs


32


attached. Embodiment


181


shows one method of constructing hubs whose connectors


183


are oriented at ninety (90) degrees to connectors


34


of hub


32


. Said orientation allows a hub


181


and a hub


32


to be connected with their principal planes parallel. Each connector


183


is furnished with two fingers


184


separated by a distal slot


189


and connected by a proximal web


185


. Each connector


183


is attached to a central cylinder


182


at a cylinder wall


188


. Said wall serves as a proximal seat for each hub


183


—hub


34


et cetera mating. Either a distal tip


187


or a web tip


186


can serve as a stop. A connector


183


—hub wall


188


attachment is normal to said hub wall with the principal plane of connector


183


parallel to the axis of central cylinder


182


.




Obviously many other arrangements are possible. Central cylinder


182


could be replaced with a rectangular or hexagonal or other cross section prism. The plane of the orientation of connectors


183


could be ninety (90) degrees to that shown or at any arbitrary angle. The relative placement of said connectors could be different. Said connectors are shown in two identical rings of four each with the two rings rotated forty-five (45) degrees to each other. But many other arrangements are possible.




In

FIG. 19



b


we show a pair


191


of said profiles


190


. If end-mills of said profile were so positioned they would machine a ‘perfect connection.’ The sides


192


of said profile-pair


191


when extended by the dashed lines


193


meet in a point at the center of the floorplan


194


. The web thickness is the same as the reference distance w and is the same as the length of the web face


195


. If profile


190


were modified by dashed lines


196


then the web thickness would be the same as reference length w


1


. In

FIG. 19



c


profiles


190


have been moved apart to form a profile pair


197


. The web thickness is now greater than reference distance w by the excess of reference distance w


2


over reference distance w.



Claims
  • 1. A construction toy system comprising a plurality of hubs and a plurality of rods:each of said rods being comprised of an elongated central member and including identical genderless connectors on each end thereof; each of said hubs being comprised of a substantially flat member lying substantially within a single first plane and including an outer periphery defining the outer extent of said member within said first plane; each of said hubs including at least three genderless connectors located substantially equally spaced around the outer periphery of said member and extending outwardly from the same substantially in said first plane; the genderless connectors of said rods and of said hubs being such that rods can be connected to other rods end to end in axial alignment, rods can be connected to hubs so as to extend outwardly therefrom in said first plane and hubs can be connected to other hubs wherein one of said hubs lies in said first plane and a second hub connected thereof through said genderless connectors lies in a second plane perpendicular to said first plane.
  • 2. A construction toy system as set forth in claim 1 wherein each of said hubs has an upper surface and a lower surface which are substantially identical to each other whereby there is no up or down orientation to said hubs.
  • 3. A construction toy system as set forth in claim 1 wherein each of said rods is symmetrical whereby each end is identical to the other end.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of prior application Ser. No. 09/359,204, filed July. 22, 1999, now U.S. Pat. No. 6,231,416, which was a continuation of application Ser. No. 08/862,948, filed May 30, 1997, now abandoned, which claimed the benefit of provisional patent application Ser. No. 60/018,771, filed May 31, 1996.

US Referenced Citations (13)
Number Name Date Kind
1113371 Pajeau Oct 1914 A
2633662 Nelson Apr 1953 A
2984935 Beck May 1961 A
4758196 Wang Jul 1988 A
D304217 Klitsner Oct 1989 S
4902259 Ziegler Feb 1990 A
5049105 Glickman Sep 1991 A
5061219 Glickman Oct 1991 A
5183409 Clever et al. Feb 1993 A
5322467 Barzani Jun 1994 A
5769681 Greenwood, Sr. et al. Jun 1998 A
6231416 Clever et al. May 2001 B1
6325694 Clever et al. Dec 2001 B1
Provisional Applications (1)
Number Date Country
60/018771 May 1996 US
Continuations (2)
Number Date Country
Parent 09/359204 Jul 1999 US
Child 09/855265 US
Parent 08/862948 May 1997 US
Child 09/359204 US