A ballast is a device that provides a starting voltage and limits the amount of current flowing in an electric circuit. In some lamp ballasts applications, the low voltage output of a ballast is used to drive a discharge lamp at a main voltage output and is also used to control other electronic devices or cooling fans at an auxiliary voltage output. The discharge lamp is, for example, a lighting device that is used in a projector. To generate the auxiliary output voltage, an additional winding (inductor) is added next to the secondary winding of the transformer of the ballast. The auxiliary output voltage generated by this additional winding which, in turn, tracks the main output voltage which is generated by the secondary winding of the transformer.
The operating voltage of the discharge lamp at the output load of the ballast sets the value of the main output voltage of the secondary winding of the transformer. However, there is a wide ratio of the operating voltages between old and new discharge lamps, often around 2:1 (2-to-1). For example, an older discharge lamp may typically have an operating voltage of, for example, approximately 24 volts while a newer discharge lamp of the same type may have a reduced operating voltage of, for example, 12 volts. The above ratio in operating voltage is due to the electrode burn back that typically occurs as a lamp ages. This burn back or erosion of the electrodes increases the arc gap, resulting in a higher voltage that is required to maintain the arc. Since the auxiliary output voltage tracks the main output voltage which is set by the lamp operating voltage, the auxiliary output voltage can also vary by the same approximately 2:1 ratio of voltage swing, and as a result, the electronic devices that are driven by the auxiliary output voltage may not receive the required driving voltage if the voltage swing reaches a low voltage value.
In previous methods, a linear regulator or a switching regulator is coupled to the additional winding of the transformer so that the auxiliary output voltage is not subjected to the 2:1 ratio of voltage swing. The linear regulator subtracts a voltage from the auxiliary output voltage such that a constant output voltage may be maintained. The linear regulator is typically less expensive, but will typically have a considerable power loss due to the large voltage swing in the linear regulator resulting in a large voltage drop when the output voltage is high. A switching regulator will not have the considerable power loss of the linear regulator, but is more expensive and more complex in design. As a result, the regulators that drive the auxiliary output voltage have various disadvantages.
In other previous methods, an additional independent power supply is used to provide the auxiliary output voltage. However, this approach is also expensive due to the additional power requirement and additional components.
Therefore, the current technology is limited in its capabilities and suffers from at least the above constraints and deficiencies.
Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
In the description herein, numerous specific details are provided, such as examples of components and/or methods, to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that an embodiment of the invention can be practiced without one or more of the specific details, or with other apparatus, systems, methods, components, materials, parts, and/or the like. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of embodiments of the invention.
Blocks Q′ and Q″ each forms a transistor switching stage. Typically, block Q′ is formed by a transistor 105a and an associated body diode 106a, and block Q″ is formed by a transistor 105b and an associated body diode 106b. The transistors 105a and 105b can be, for example, MOSFET transistors or other suitable transistor types. Typically, a conventional control circuit 109 controls the switching of the Blocks Q′ and Q″ so that the Blocks Q′ and Q″ are typically operated at approximately 50% duty cycle with a variable frequency which can be varied by adjusting the switching frequency of the transistors 105a and 105b. The value of the input voltage Vin into a transformer 110 is set by the switching frequency of the transistors 105a and 105b. Other known methods may also be used to generate the input voltage Vin for input into the transformer 110. The circuit configuration formed by voltage source Vs, blocks Q′ and Q″, and control circuit 109 in
The capacitor CD is a delay capacitor that prevents voltage loss when the transistors 105a and 105b are performing the switching of their frequency values.
A standard LLC (inductor-inductor-capacitor) resonant circuit 107 is formed by the inductor LS, inductor LM, and capacitor CR. The LS and LM inductance values and CR capacitance value are typically chosen so that a periodic electric oscillation of the currents driven into the transformer 110 can provide load matching into a load (lamp 120) over the lamp operating voltage range. The inductor LM is coupled to the primary winding Np of the transformer 110. The capacitor CR is a resonance capacitor. The LLC resonant circuit formed by LS, LM, and CR minimizes power loss when the transistors 105a and 105b are switching.
The transform 110 is a standard step-down transformer. As a result, the transform 110 reduces the input voltage value Vin at the primary winding Np to a lower output voltage value VNS that are output at a secondary winding Ns′ or secondary winding Ns″ at a time. The current though a secondary winding (Ns′ or Ns″) would be twice the current amount as opposed to when only one secondary winding is used. Each secondary winding is used half of the time as opposed to when there is only one secondary winding.
A standard center-tapped full-wave rectifier 115 is formed by the transformer 110, the diodes D′ and D″, and output capacitor Co. The output capacitor Co and output inductor Lo form a low pass filter that filters the output switching frequency of VNS. This filtered output voltage Vo drives a load 120 such as, for example, a discharge lamp.
The value of the main output voltage Vo value at the transformer 110 load is set by the input voltage Vin of the transformer 110 and by the operating voltage (Vop) of the lamp load 120. Therefore, the main output voltage VNS of the secondary windings (Ns′/Ns″) of the transformer 110 tracks the operating voltage (Vop) of the lamp load 120. As also mentioned above, the auxiliary output voltage VNA (which generated by the additional winding NA) tracks the main output voltage VNS which, in turn, tracks the operating voltage (Vop) of the lamp load 120. The voltage of the output voltage Vo is set by the switching frequency in the transistors 105a and 105b. From the beginning to the end of a lamp's age, there could be a change in the operating voltage Vop of the lamp at, for example, approximately 2:1 ratio (e.g., from 24 volts to 12 volts).
As mentioned above, the auxiliary secondary winding output voltage VNA tracks the main winding output voltage VNS which, in turn, tracks the operating voltage Vop of the lamp 120. Discharge lamps typically have approximately 2:1 ratio in operating voltage Vop range over the life of the lamp 120. As a result, the rectified auxiliary winding output voltage V1 (which is voltage across the capacitor CAO2) can vary over a 2:1 ratio in voltage range, if circuit 122 is not connected in the apparatus 100.
An auxiliary secondary winding output circuit 121 is formed by the auxiliary secondary winding NA, bridge rectifier BR2, and output capacitor CAO2. Therefore, the circuit 121 is connected to the auxiliary output formed by the auxiliary winding NA of the transformer 110. The auxiliary secondary winding voltage VNA is rectified by the bridge rectifier BR2 and filtered by the low pass filter capacitor CAO2 into the DC output voltage V1. The low pass filter capacitor CAO2 reduces the ripple in the auxiliary secondary winding voltage VNA, since the discharge time of the capacitor CAO2 is much longer than the time between the recharging of the capacitor CAO2. As known to those skilled in the art, ripple is the periodic variations in voltage from the steady DC value. Although bridge rectifiers are shown for BR1 and BR2, other suitable types of rectifiers may be used as well for BR1 and BR2.
In accordance with an embodiment of the invention, in order to compensate for the variation in the voltage range in the auxiliary winding output voltage V1, the auxiliary input circuit 122 is connected in series with the auxiliary winding output circuit 121. For purposes of brevity, the circuit 121 is also referred to as first auxiliary circuit 121 and circuit 122 is also referred to as second auxiliary circuit 122. The circuit 122 is connected to the input inductor LS of the resonant circuit 107 at an input of the transformer 110. In the embodiment of
Vaux=V1+V2 (1)
Any decrease in the V1 amount will be compensated by increase in the V2 voltage amount, so that the auxiliary output voltage Vaux does not vary over a 2:1 ratio voltage range. As shown in the example graph of
The circuit 122 includes a winding 125 that forms a secondary winding and the inductor LS is a primary winding. At lower output voltages (Vo), more of the input source voltage 102 is dropped across inductor LS. This results in a voltage (V125) across secondary winding 125 that is increasing when the voltage (VNA) on auxiliary winding NA is decreasing. The voltage (V125) of the winding 125 is rectified by the bridge rectifier BR1 and filtered by the low pass filter CAO1 into the output voltage V2. Note that more of the input source voltage 102 is dropped across the inductor LS when Vo is at lower levels, because the transformer 110 will also set Vin to a lower level in accordance with the transformer step down voltage ratio that is set by the transformer 110. As known to those skilled in the art, this transformer ratio is determined by the inductance values of the primary winding Np and secondary windings Ns/Ns″. The transformer 110 sets the ratio between the input voltage (primary winding voltage) Vin and secondary winding voltage VNS. Therefore, if Vo is decreased (due to lower Vop values), then VNS and Vin will also decrease, and more of the voltages from the voltage source 102 will be dropped across the inductor LS. When Vo is increased (due to higher Vop values), then VNS and Vin will also increase, and less of the voltages from the voltage source 102 will be dropped across the inductor LS. When the voltage VLS across LS is increased or decreased, then the voltage V125 across winding 125 is also increased or decreased, respectively.
The rectifier BR2 supplies the current IBR2 to the output capacitor CAO2 and the rectifier BR1 supplies the current IBR1 to the output capacitor CAO1. A decrease or increase in VNA respectively decreases or increases IBR2. A decrease or increase in IBR2 respectively decreases or increases the voltage V1. A decrease or increase in V125 respectively decreases or increases IBR1. A decrease or increase in IBR1 respectively decreases or increases the voltage V2.
By selecting the ratio of voltages across the secondary winding 125 and the auxiliary winding NA on transformer 110 (i.e., ratio V125/VNA), the auxiliary voltage output Vaux does not vary over the 2:1 ratio as the operating voltage (Vop) of the lamp 120 varies over the 2:1 ratio during the lifetime of the lamp 120. The inductor values of windings LS/125 and winding NA can be selected at various values in order to set the voltage ratio between voltages V125 and VNA (and therefore set a ratio between V2 and V1). Various known methods may be used to test and adjust the values of the ratio of V125 and VNA such as, for example, the use of computer simulation or standard circuit testing methods. As an example, the inductors of windings LS/125 are scaled to approximately 49% of the auxiliary transformer winding NA. This 49% ratio would therefore be a ratio of the inductance values of windings LS/125 and winding NA. With this 49% ratio, the auxiliary output Vaux typically varies by only approximately 8% over the operating voltage Vop range of the lamp 120. However, it is within the scope of an embodiment of the invention to set the ratio of the inductors of windings LS/125 and NA to other ratio values, so that Vaux may vary above approximately 8% over the Vop range of the lamp 120 or so that Vaux may vary below approximately 8% over the Vop range of the lamp 120.
A post regulator 130 drives the auxiliary voltage output Vaux in the embodiment of
Another embodiment of the invention also provides a method for assembling an apparatus 100 or apparatus 400 (
The line 205 represents the V2 output voltage from the auxiliary circuit 122 and the line 210 represents the output voltage V1 (see
In
The line 305 in
The switching between V1 and V2 for the Vaux value is performed by the rectifiers BR1 and BR2. When the voltage (VNA) across winding NA is higher than the voltage (V125) across the winding 125, the voltage across the rectifier BR2 is higher than the voltage across the rectifier BR1. As a result, the rectifier BR2 supplies the current IBR2 to the output capacitor CAO and the voltage across capacitor CAO will therefore be the rectified voltage V1 from the voltage VNA of winding NA.
When the voltage (V125) across winding 125 is higher than the voltage across the winding NA, the voltage across the rectifier BR1 is higher than the voltage across the rectifier BR2. As a result, the rectifier BR1 supplies the current IBR1 to the output capacitor CAO and the voltage across capacitor CAO will therefore be the rectified voltage V2 from voltage (V125) of winding 125.
Therefore, Vaux can be represented by equation (2).
Vaux=V
CAO
=V1 if V1>V2, and (2)
Vaux=V
CAO
=V2 if V2>V1
Alternatively, equation (2) can be modified so that Vaux=V1 if V1>V2, and Vaux=V2 if V2>V1.
Embodiments of this invention can provide an improved method for generation of auxiliary voltages in LLC resonant converter ballasts. Embodiments of the invention can permit reduced components costs and can improve reliability of lamp ballast in generating the auxiliary output voltage. Additionally, in an embodiment of the invention, the ballast can generate the auxiliary voltage output without the requirement of a separate power supply, and therefore lower system cost can be achieved.
The above description of illustrated embodiments of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications can be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.