Claims
- 1. A crystalline molecular sieve having a three-dimensional microporous framework structure of GeO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition of an anhydrous basis expressed by the formula:
- mR:(Ge.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the in-tracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of germanium, aluminum and phosphorous, respectively, present as tetrahedral oxides, said fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables C, F, J, N, P, U and V;
- TABLE C______________________________________(GeAPO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.39-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE F______________________________________(GeAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________9.6-9.7 9.21-9.11 vs15.5-15.6 5.72-5.70 w-m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 w-m31.8-32.6 2.814-2.75 m______________________________________
- TABLE J*______________________________________(GeAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs15.3 5.79 w26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs40.0 2.25 w______________________________________ *as synthesized form
- TABLE N______________________________________(GeAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE P______________________________________(GeAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.83-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE U______________________________________(GeAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.8 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(GeAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- 2. The crystalline molecular sieve of claim 1 where the mole fractions of germanium, aluminum and phosphorus present as tetrahedral oxides are within the pentagonal compositional area defined by points a, b, c, d and e of FIG. 2.
- 3. The crystalline molecular sieves of claim 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table C given in claim 1.
- 4. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table F given in claim 1.
- 5. The crystalline molecular sieves of claim 4 wherein the X-ray powder diffraction pattern set forth in Table F contains at least the d-spacings set forth in the following Table FA;
- TABLE FA______________________________________(GeAPO-18) Relative Intensity2.theta. d(.ANG.) 100 .times. I/I.sub.o______________________________________9.6 9.20 100.010.5 8.45 5.611.0 8.02 9.613.2 6.73 3.614.0 6.32 4.414.8 5.98 6.215.6 5.70 23.117.0 5.21 49.817.9 4.95 24.619.6 4.54 4.520.2 4.40 30.621.0 4.23 38.622.2 4.01 11.823.4 3.80 5.923.9 3.72 4.724.4 3.64 9.225.0 3.57 8.225.5 3.49 7.526.2 3.41 9.426.5 3.36 5.126.9 3.32 10.228.1 3.17 16.030.1 2.97 15.930.9 2.90 8.231.4 2.85 11.532.5 2.76 21.8.______________________________________
- 6. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table J given in claim 1.
- 7. The crystalline molecular sieves of claim 6 wherein the X-ray powder diffraction pattern set forth in Table J contains at least the d-spacings set forth in the following Table JA;
- TABLE JA______________________________________(GeAPO-33) Relative Intensity2.crclbar. d(.ANG.) 100 .times. I/I.sub.o______________________________________9.3 9.47 6.012.6 7.00 31.014.5 6.12 1.715.3 5.79 4.123.0 3.87 2.326.1 3.41 8.227.4 3.26 33.929.5 3.02 3.532.1 2.79 2.640.0 2.25 5.247.9 1.90 2.1______________________________________
- 8. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table N given in claim 1.
- 9. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table P given in claim 1.
- 10. The crytstalline molecular sieves of claim 1 or 2 having a characterisic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table U given in claim 1.
- 11. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table V given in claim 1.
- 12. Molecular sieve prepared by calcining at a temperature sufficienty hig to remove at least some of any organic templating agent present in the intracrystalline pore system, a crystalline molecular sieve having three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of germanium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compostional area defined by points A, B, C, D and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables C, F, J, N, U and V;
- TABLE C______________________________________(GeAPO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.39-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE F______________________________________(GeAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________9.6-9.7 9.21-9.11 vs15.5-15.6 5.72-5.70 w-m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 w-m31.8-32.6 2.814-2.75 m______________________________________
- TABLE J*______________________________________(GeAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs15.3 5.79 w26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs40.0 2.25 w______________________________________ *as synthesized form
- TABLE N______________________________________(GeAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE P______________________________________(GeAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.83-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE U______________________________________(GeAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.8 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(GeAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- 13. Process for preparing crystalline molecular sieves having three-dimensional framework structures of GeO.sub.2, AlO.sub.2 and PO.sub.3 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "r" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "r" present per mole of (Ge.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of germanium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables C, F, J, N, P, U and V;
- TABLE C______________________________________(GeAPO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.39-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE F______________________________________(GeAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________9.6-9.7 9.21-9.11 vs15.5-15.6 5.72-5.70 w-m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 w-m31.8-32.6 2.814-2.75 m______________________________________
- TABLE J*______________________________________(GeAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs15.3 5.79 w26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs40.0 2.25 w______________________________________ *as synthesized form
- TABLE N______________________________________(GeAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE P______________________________________(GeAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.83-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE U______________________________________(GeAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.8 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(GeAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- the process comprising providing a reaction mixture composition to an effective temperature and for an effective time sufficient to produce said molecular sieves, said reaction mixture composition being expressed in terms of molar oxide ratios as follows
- aR:(Ge.sub.w Al.sub.u P.sub.x) O.sub.2 :bH.sub.2 O
- wherein "R" is an organic templating agent, "a" is an effective amount of "R" greater than zero; "b" has a value of from zero to about 500; and "w", "u" and "v" represent the mole fractions, respectively, of germanium, aluminum and phosphorus in the (Ge.sub.w Al.sub.u P.sub.v)O.sub.2 constituent, and each has a value of at least 0.01.
- 14. The process of claim 13 wherein "w", "y" and "z" are within the pentagonal compositional area defined by points F, G, H, I and J of FIG. 3.
- 15. The process of claim 13 wherein "a" is in the range of greater than zero to about 6.
- 16. The process of claim 13 wherein "a" is not greater than about 0.6.
- 17. The process of claim 13 wherein "b" is not greater than about 60.
- 18. Process according to claim 13 wherein the reaction mixture comprises from about 0.2 to about 0.4 moles of GeO.sub.2 per mole of P.sub.2 O.sub.5.
- 19. Process according to claim 13 wherein the reaction mixture comprises rom about 0.75 to about 1.25 moles of Al.sub.2 O.sub.3 per mole of P.sub.2 O.sub.5.
- 20. Process according to claim 13 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
- 21. Process according to claim 20 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group consisting of pseudo-boehmite and aluminum alkoxide.
- 22. Process according to claim 21 wherein the aluminum alkoxide is aluminum isopropoxide or aluminum sec-butoxide.
- 23. Process according to claim 13 wherein the source of aluminum is aluminum chlorhydrol.
- 24. Process according to claim 13 wherein the source of germanium is selected from the group consisting of oxides, alkoxides, hydroxides, chlorides, bromides, iodides, nitrates, sulfates, carboxylates and mixtures thereof.
- 25. Process according to claim 24, wherein the source of germanium is selected from the group consisting of germanium dioxide, germanium ethoxide and germanium tetrachloride.
- 26. Process according to claim 13 or 14 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula:
- R.sub.4 X.sup.+
- wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
- 27. Process according to claim 13 wherein the organic templating agent is an amine.
- 28. Process according to claim 13 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine; cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline; N,N-dimethylpiperazine; 1,4-diaziabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine; N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diazabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion; tetrapentylammonium ion; di-n-butylamine; neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrroldine; 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C.sub.14 H.sub.32 N.sub.2)(OH).sub.2 ].sub.x wherein x has a value of at least 2.
Parent Case Info
This application is a continuation-in-part of our copending application Ser. No. 599,807, filed Apr. 13, 1984, now abandoned.
US Referenced Citations (34)
Foreign Referenced Citations (6)
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Jun 1982 |
EPX |
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
599807 |
Apr 1984 |
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