Claims
- 1. Crystalline molecular sieves comprising three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of germanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to H and J to W
- TABLE A______________________________________(GeAPSO-5)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-7.7 12.28-11.48 m-vs19.4-19.9 4.58-4.46 w-m20.85-21.3 4.26-4.17 w-vs22.1-22.6 4.02-3.93 m-vs25.6-26.2 3.480-3.402 vw-m______________________________________
- TABLE B______________________________________(GeAPSO-11)2.theta. d(.ANG.) Relative Intensity______________________________________7.8-8.2 11.19-10.85 m-s9.0-9.8 9.83-9.03 vw-vs19.9-20.5 4.46-4.33 m-s20.8-21.8 4.27-4.08 m-vs22.0-22.6 4.04-3.93 m-vs22.6-23.1 3.93-3.85 vw-vs23.1-23.5 3.85-3.79 w-vs______________________________________
- TABLE C______________________________________(GeAPSO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D______________________________________(GeAPSO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 w-vs18.55-18.9 4.78-4.70 vw-m21.85-22.2 4.07-4.00 m-vs22.8-23.3 3.900-3.818 w-m26.4-27.3 3.370-3.267 w-m29.6-29.9 3.018-2.988 w-m______________________________________
- TABLE E______________________________________(GeAPSO-17)2.theta. d(.ANG.) Relative Intensity______________________________________7.70-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs31.8-32.0 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(GeAPSO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(GeAPSO-20)2.theta. d(.ANG.) Relative Intensity______________________________________13.8-14.2 6.42-6.23 m-vs 19.6-20.15 4.53-4.41 m24.1-24.8 3.695-3.603 m-vs27.9-28.6 3.198-3.121 w 31.3-32.05 2.861-2.791 w34.35-35.0 2.610-2.601 w-m______________________________________
- TABLE H______________________________________(GeAPSO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.4-9.5 10.53-9.31 w-s20.2-20.4 4.40-4.35 m22.0-22.1 4.040-4.022 m22.5-22.7 3.952-3.92 vs31.6-31.8 2.831-2.814 w-m______________________________________
- TABLE J*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L______________________________________(GeAPSO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.3-9.8 9.51-9.03 m-vs12.6-13.2 7.03-6.71 w-m15.8-16.3 5.61-5.44 vw-m20.25-21.2 4.39-4.19 w-vs24.8-25.4 3.59-3.507 vw-m30.0-30.9 2.979-2.894 vw-m______________________________________
- TABLE M______________________________________(GeAPSO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.6-11.1 8.35-7.97 vw-vs13.1-13.7 6.76-6.46 vw-vs17.0-17.6 5.22-5.04 w-s 20.6-21.25 4.31-4.18 vw-m21.6-22.3 4.11-3.99 m-vs28.1-28.8 3.175-3.100 vw-m______________________________________
- TABLE N______________________________________(GeAPSO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.45-8.0 11.14-11.05 vs8.1-8.3 10.91-10.65 w-m16.3-16.6 5.44-5.34 w-m18.9-19.4 4.70-4.57 w-m20.7-21.0 4.29-4.23 w-m______________________________________
- TABLE O______________________________________(GeAPSO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(GeAPSO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m13.1-13.5 6.76-6.56 m17.8-18.4 4.98-4.82 w-m20.8-21.3 4.27-4.17 m-vs 22.2-22.85 4.00-3.892 m-vs 26.4-27.05 3.376-3.296 w-m______________________________________
- TABLE Q______________________________________(GeAPSO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(GeAPSO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.44 w-m______________________________________
- TABLE S______________________________________(GeAPSO-42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(GeAPSO-43)2.theta. d(.ANG.) Relative Intensity______________________________________12.3-12.95 7.20-6.83 m-vs16.8-17.45 5.28-5.09 vw-w21.45-21.85 4.145-4.071 m-vs27.0-27.85 3.297-3.232 w-vs32.4-33.2 2.763-2.699 vw-m______________________________________
- TABLE U______________________________________(GeAPSO-44)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m-vs15.9-16.3 5.57-5.44 vw-m20.5-21.0 4.33-4.23 m-vs24.3-25.1 3.66-3.548 w-m30.5-31.1 2.931-2.876 vw-m______________________________________
- TABLE V______________________________________(GeAPSO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.28-10.92 vs12.9-13.6 6.86-6.51 vw21.2-22.2 4.19-4.501 vw-m 22.5-23.45 3.95-3.793 vw-m26.6-27.9 3.351-3.198 vw-m______________________________________
- TABLE W______________________________________(GeAPSO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 vs12.8-13.1 6.92-6.76 vw-m16.0-16.3 5.54-5.44 vw-m20.5-21.0 4.31-4.23 m-vs24.6-25.3 3.613-3.526 vw-m30.6-31.1 2.921-2.876 vw-m.______________________________________
- 2. Crystalline molecular sieves according to claim 1 wherein the mole fractions of germanium, aluminum, phosphorus and silicon present as tetrahedral oxides are within the hexagonal compositional area defined by points a, b, c, d, e and f of FIG. 2.
- 3. Crystalline molecular sieves according to claim 2 wherein the mole fractions of germanium, aluminum, phosphorus and silicon present as tetrahedral oxides are within the hexagonal compositional area defined by points g, h, i, j, k and l of FIG. 2.
- 4. The crystalline molecular sieves according to claim 1 or claim 2 wherein "m" is not greater than about 0.15.
- 5. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table A given in claim 1.
- 6. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table B given in claim 1.
- 7. The crystalline molecular sieves of claim 6 wherein the X-ray powder diffraction pattern set forth in Table B contains at least the d-spacings set forth in the following Table BA:
- TABLE BA______________________________________(GeAPSO-11) Relative Intensity2.theta. d(.ANG.) 100 .times. I/I.sub.o______________________________________8.2 10.82 16.19.5 9.28 10015.8 5.623 36.119.1 4.652 8.420.5 4.334 12.821.1 4.206 35.722.2 3.997 31.822.8 3.895 37.723.3 3.819 50.924.8 3.586 8.628.8 3.102 20.933.0 2.716 6.834.4 2.610 7.438.0 2.371 7.5______________________________________
- 8. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table C given in claim 1.
- 9. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table D given in claim 1.
- 10. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table E given in claim 1.
- 11. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table F given in claim 1.
- 12. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table G given in claim 1.
- 13. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table H given in claim 1.
- 14. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table J given in claim 1.
- 15. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table K given in claim 1.
- 16. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table L given in claim 1.
- 17. The crystalline molecular sieves of claim 16 wherein the X-ray powder diffraction pattern set forth in Table L contains at least the d-spacings set forth in the following Table LA:
- TABLE LA______________________________________(GeAPSO-34) Relative Intensity2.theta. d(.ANG.) 100 .times. I/I.sub.o______________________________________ 9.5 9.28 10012.9 6.89 14.814.1 6.28 15.316.0 5.53 45.718.0 4.92 26.420.6 4.31 82.925.3 3.58 27.625.9 3.45 16.130.6 2.93 29.731.3 2.86 21.1.______________________________________
- 18. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table M given in claim 1.
- 19. The crystalline molecular sieves of claim 18 wherein the X-ray powder diffraction pattern set forth in Table M contains at least the d-spacings set forth in the following Table MA:
- TABLE MA______________________________________(GeAPSO-35) Relative Intensity2.theta. d(.ANG.) 100 .times. I/I.sub.o______________________________________8.7 10.2 19.711.0 8.03 45.113.4 6.63 26.515.9 5.57 9.317.3 5.12 73.117.8 4.97 13.821.2 4.19 42.321.9 4.06 100.026.8 3.32 21.228.5 3.13 22.128.8 3.10 18.632.1 2.79 42.834.9 2.59 8.1.______________________________________
- 20. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table N given in claim 1.
- 21. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table O given in claim 1.
- 22. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table P given in claim 1.
- 23. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table Q given in claim 1.
- 24. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table R given in claim 1.
- 25. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table S given in claim 1.
- 26. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table T given in claim 1.
- 27. The crystalline molecular sieves of claim 26 wherein the X-ray powder diffraction pattern set forth in Table T contains at least the d-spacings set forth in the following Table TA:
- TABLE TA______________________________________(GeAPSO-43) Relative Intensity2.theta. d(.ANG.) 100 .times. I/I.sub.o______________________________________12.4 7.133 10016.9 5.249 6.221.0 4.238 31.821.8 4.084 83.523.9 3.722 4.627.0 3.304 96.528.6 3.120 21.032.5 2.756 30.144.9 2.016 10.2.______________________________________
- 28. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table U given in claim 1.
- 29. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table V given in claim 1.
- 30. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table W given in claim 1.
- 31. Process for preparing crystalline molecular sieves having three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of germanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to H and J to W:
- TABLE A______________________________________(GeAPSO-5)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-7.7 12.28-11.48 m-vs19.4-19.9 4.58-4.46 w-m20.85-21.3 4.26-4.17 w-vs22.1-22.6 4.02-3.93 m-vs25.6-26.2 3.480-3.402 vw-m______________________________________
- TABLE B______________________________________(GeAPSO-11)2.theta. d(.ANG.) Relative Intensity______________________________________7.8-8.2 11.19-10.85 m-s9.0-9.8 9.83-9.03 vw-vs19.9-20.5 4.46-4.33 m-s20.8-21.8 4.27-4.08 m-vs22.0-22.6 4.04-3.93 m-vs22.6-23.1 3.93-3.85 vw-vs23.1-23.5 3.85-3.79 w-vs______________________________________
- TABLE C______________________________________(GeAPSO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D______________________________________(GeAPSO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 w-vs18.55-18.9 4.78-4.70 vw-m21.85-22.2 4.07-4.00 m-vs22.8-23.3 3.900-3.818 w-m26.4-27.3 3.370-3.267 w-m29.6-29.9 3.018-2.988 w-m______________________________________
- TABLE E______________________________________(GeAPSO-17)2.theta. d(.ANG.) Relative Intensity______________________________________7.70-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs31.8-32.0 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(GeAPSO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(GeAPSO-20)2.theta. d(.ANG.) Relative Intensity______________________________________13.8-14.2 6.42-6.23 m-vs 19.6-20.15 4.53-4.41 m24.1-24.8 3.695-3.603 m-vs27.9-28.6 3.198-3.121 w 31.3-32.05 2.861-2.791 w34.35-35.0 2.610-2.601 w-m______________________________________
- TABLE H______________________________________(GeAPSO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.4-9.5 10.53-9.31 w-s20.2-20.4 4.40-4.35 m22.0-22.1 4.040-4.022 m22.5-22.7 3.952-3.92 vs31.6-31.8 2.831-2.814 w-m______________________________________
- TABLE J*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L______________________________________(GeAPSO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.3-9.8 9.51-9.03 m-vs12.6-13.2 7.03-6.71 w-m15.8-16.3 5.61-5.44 vw-m20.25-21.2 4.39-4.19 w-vs24.8-25.4 3.59-3.507 vw-m30.0-30.9 2.979-2.894 vw-m______________________________________
- TABLE M______________________________________(GeAPSO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.6-11.1 8.35-7.97 vw-vs13.1-13.7 6.76-6.46 vw-vs17.0-17.6 5.22-5.04 w-s 20.6-21.25 4.31-4.18 vw-m21.6-22.3 4.11-3.99 m-vs28.1-28.8 3.175-3.100 vw-m______________________________________
- TABLE N______________________________________(GeAPSO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.45-8.0 11.14-11.05 vs8.1-8.3 10.91-10.65 w-m16.3-16.6 5.44-5.34 w-m18.9-19.4 4.70-4.57 w-m20.7-21.0 4.29-4.23 w-m______________________________________
- TABLE O______________________________________(GeAPSO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(GeAPSO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m13.1-13.5 6.76-6.56 m17.8-18.4 4.98-4.82 w-m20.8-21.3 4.27-4.17 m-vs 22.2-22.85 4.00-3.892 m-vs 26.4-27.05 3.376-3.296 w-m______________________________________
- TABLE Q______________________________________(GeAPSO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(GeAPSO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.44 w-m______________________________________
- TABLE S______________________________________(GeAPSO-42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(GeAPSO-43)2.theta. d(.ANG.) Relative Intensity______________________________________12.3-12.95 7.20-6.83 m-vs16.8-17.45 5.28-5.09 vw-w21.45-21.85 4.145-4.071 m-vs27.0-27.85 3.297-3.232 w-vs32.4-33.2 2.763-2.699 vw-m______________________________________
- TABLE U______________________________________(GeAPSO-44)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m-vs15.9-16.3 5.57-5.44 vw-m20.5-21.0 4.33-4.23 m-vs24.3-25.1 3.66-3.548 w-m30.5-31.1 2.931-2.876 vw-m______________________________________
- TABLE V______________________________________(GeAPSO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.28-10.92 vs12.9-13.6 6.86-6.51 vw21.2-22.2 4.19-4.501 vw-m 22.5-23.45 3.95-3.793 vw-m26.6-27.9 3.351-3.198 vw-m______________________________________
- the process comprising providing a reaction mixture composition at an effective temperature and for an effective time sufficient to produce said molecular sieves, said reaction mixture composition being expressed in terms of molar oxide ratios as follows:
- aR:(Ge.sub.r Al.sub.s P.sub.t Si.sub.u)O.sub.2 :bH.sub.2 O
- wherein "R" is an organic templating agent; "a" is the amount of "R" and is an effective amount greater than zero to about 6; "b" has a value of from zero to about 500; and "r", "s", "t" and "u" represent the mole fractions, respectively, of germanium, aluminum, phosphorus and silicon in the (Ge.sub.r Al.sub.s P.sub.t Si.sub.u)O.sub.2 constituent, and each has a value of at least 0.01.
- 32. Process according to claim 31 wherein "r", "s", "t" and "u" are within the area defined by points F, G, H, I and J of FIG. 3.
- 33. Process according to claim 31 wherein "a" is not greater than about 0.5.
- 34. Process according to claim 31 wherein "b" is from about 2 to about 500.
- 35. Process according to claim 34 wherein "b" is from about 2 to about 300.
- 36. Process according to claim 35 wherein "b" is not greater than about 20.
- 37. Process according to claim 36 wherein "b" is not greater than about 10.
- 38. Process according to claim 31 wherein the reaction mixture composition contains from about 0.2 to about 0.3 total moles of germanium and silicon per mole of phosphorus.
- 39. Process according to claim 31 wherein the reaction mixture composition contains from about 0.75 to about 1.25 moles of aluminum per mole of phosphorus.
- 40. Process according to claim 31 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
- 41. Process according to claim 31 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group consisting of pseudo-boehmite and aluminum alkoxides.
- 42. Process according to claim 41 wherein the aluminum alkoxide is aluminum isopropoxide or aluminum tri-sec-butoxide.
- 43. Process according to claim 31 wherein the silicon source is silica.
- 44. Process according to claim 31 wherein the silica source is a tetraalkyl orthosilicate.
- 45. Process according to claim 44 wherein the silica source is tetraethyl orthosilicate.
- 46. Process according to claim 31 wherein the source of germanium is selected from the group consisting of oxides, hydroxides, alkoxides, chlorides, bromides, iodides, sulfates, nitrates, carboxylates and mixtures thereof.
- 47. Process according to claim 46 wherein the source of germanium is germanium tetrachloride or germanium ethoxide.
- 48. Process according to claim 31 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula:
- R.sub.4 X.sup.+
- wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
- 49. Process according to claim 31 wherein the organic templating agent is an amine.
- 50. Process according to claim 31 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine; cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline; N,N-dimethylpiperazine; 1,4-diaziabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine; N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diaziabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion; tetrapentylammonium ion; di-n-butylamine; neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrrolidine; 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C.sub.14 H.sub.32 N.sub.2)(OH).sub.2 ].sub.x wherein x is a value of at least 2.
- 51. Molecular sieves prepared by calcining, at a temperature sufficiently high to remove at least some of any organic templating agent present in the intracrystalline pore system, the crystalline molecular sieves having three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of germanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to H and J to W:
- TABLE A______________________________________(GeAPSO-5)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-7.7 12.28-11.48 m-vs19.4-19.9 4.58-4.46 w-m20.85-21.3 4.26-4.17 w-vs22.1-22.6 4.02-3.93 m-vs25.6-26.2 3.480-3.402 vw-m______________________________________
- TABLE B______________________________________(GeAPSO-11)2.theta. d(.ANG.) Relative Intensity______________________________________7.8-8.2 11.19-10.85 m-s9.0-9.8 9.83-9.03 vw-vs19.9-20.5 4.46-4.33 m-s20.8-21.8 4.27-4.08 m-vs22.0-22.6 4.04-3.93 m-vs22.6-23.1 3.93-3.85 vw-vs23.1-23.5 3.85-3.79 w-vs______________________________________
- TABLE C______________________________________(GeAPSO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D______________________________________(GeAPSO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 w-vs18.55-18.9 4.78-4.70 vw-m21.85-22.2 4.07-4.00 m-vs22.8-23.3 3.900-3.818 w-m26.4-27.3 3.370-3.267 w-m29.6-29.9 3.018-2.988 w-m______________________________________
- TABLE E______________________________________(GeAPSO-17)2.theta. d(.ANG.) Relative Intensity______________________________________7.70-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs31.8-32.0 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(GeAPSO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(GeAPSO-20)2.theta. d(.ANG.) Relative Intensity______________________________________13.8-14.2 6.42-6.23 m-vs 19.6-20.15 4.53-4.41 m24.1-24.8 3.695-3.603 m-vs27.9-28.6 3.198-3.121 w 31.3-32.05 2.861-2.791 w34.35-35.0 2.610-2.601 w-m______________________________________
- TABLE H______________________________________(GeAPSO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.4-9.5 10.53-9.31 w-s20.2-20.4 4.40-4.35 m22.0-22.1 4.040-4.022 m22.5-22.7 3.952-3.92 vs31.6-31.8 2.831-2.814 w-m______________________________________
- TABLE J*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(GeAPSO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L______________________________________(GeAPSO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.3-9.8 9.51-9.03 m-vs12.6-13.2 7.03-6.71 w-m15.8-16.3 5.61-5.44 vw-m20.25-21.2 4.39-4.19 w-vs24.8-25.4 3.59-3.507 vw-m30.0-30.9 2.979-2.894 vw-m______________________________________
- TABLE M______________________________________(GeAPSO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.6-11.1 8.35-7.97 vw-vs13.1-13.7 6.76-6.46 vw-vs17.0-17.6 5.22-5.04 w-s 20.6-21.25 4.31-4.18 vw-m21.6-22.3 4.11-3.99 m-vs28.1-28.8 3.175-3.100 vw-m______________________________________
- TABLE N______________________________________(GeAPSO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.45-8.0 11.14-11.05 vs8.1-8.3 10.91-10.65 w-m16.3-16.6 5.44-5.34 w-m18.9-19.4 4.70-4.57 w-m20.7-21.0 4.29-4.23 w-m______________________________________
- TABLE O______________________________________(GeAPSO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(GeAPSO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m13.1-13.5 6.76-6.56 m17.8-18.4 4.98-4.82 w-m20.8-21.3 4.27-4.17 m-vs 22.2-22.85 4.00-3.892 m-vs 26.4-27.05 3.376-3.296 w-m______________________________________
- TABLE Q______________________________________(GeAPSO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(GeAPSO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.44 w-m______________________________________
- TABLE S______________________________________(GeAPSO-42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(GeAPSO-43)2.theta. d(.ANG.) Relative Intensity______________________________________12.3-12.95 7.20-6.83 m-vs16.8-17.45 5.28-5.09 vw-w21.45-21.85 4.145-4.071 m-vs27.0-27.85 3.297-3.232 w-vs32.4-33.2 2.763-2.699 vw-m______________________________________
- TABLE U______________________________________(GeAPSO-44)2.theta. d(.ANG.) Relative Intensity______________________________________9.2-9.6 9.61-9.21 m-vs15.9-16.3 5.57-5.44 vw-m20.5-21.0 4.33-4.23 m-vs24.3-25.1 3.66-3.548 w-m30.5-31.1 2.931-2.876 vw-m______________________________________
- TABLE V______________________________________(GeAPSO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.28-10.92 vs12.9-13.6 6.86-6.51 vw21.2-22.2 4.19-4.501 vw-m 22.5-23.45 3.95-3.793 vw-m26.6-27.9 3.351-3.198 vw-m______________________________________
- TABLE W______________________________________(GeAPSO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 vs12.8-13.1 6.92-6.76 vw-m16.0-16.3 5.54-5.44 vw-m20.5-21.0 4.31-4.23 m-vs24.6-25.3 3.613-3.526 vw-m30.6-31.1 2.921-2.876 vw-m.______________________________________
- 52. Crystalline molecular sieves comprising three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of germanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1.
- 53. Molecular sieves according to claim 52 wherein the mole fractions of germanium, aluminum, phosphorus and silicon present as tetrahedral oxides are within the hexagonal compositional area defined by points a, b, c, d, e and f of FIG. 2.
- 54. Molecular sieves according to claim 53 wherein the mole fractions of germanium, aluminum, phosphorus and silicon present as tetrahedral oxides are within the hexagonal compositional area defined by points g, h, i, j, k and l of FIG. 2.
- 55. Molecular sieves according to claim 52 or 53 wherein "m" is not greater than about 0.15.
- 56. Process for preparing crystalline molecular sieves having three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of germanium, aluminum, phosphorus and silicon respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1, wherein the process comprises providing a reaction mixture composition at an effective temperature and for an effective time sufficient to produce said molecular sieves, said reaction mixture composition being expressed in terms of molar oxide ratios as follows:
- aR:(Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 :bH.sub.2 O
- wherein "R" is an organic templating agent; "a" is the amount of "R" and is an effective amount greater than zero to about 6; "b" has a value of from zero to about 500; and "w", "x", "y" and "z" represent the mole fractions, respectively, of germanium, aluminum, phosphorus and silicon in the (Ge.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 constituent, and each has a value of at least 0.01.
- 57. Process according to claim 56 wherein "r", "s", "t" and "u" are within the area defined by points F, G, H, I and J of FIG. 3.
- 58. Process according to claim 56 wherein "a" is not greater than about 0.5.
- 59. Process according to claim 56 wherein "b" is from about 2 to about 500.
- 60. Process according to claim 59 wherein "b" is from about 2 to about 300.
- 61. Process according to claim 60 wherein "b" is not greater than about 20.
- 62. Process according to claim 61 wherein "b" is not greater than about 10.
- 63. Process according to claim 56 wherein the reaction mixture composition contains from about 0.2 to about 0.3 total moles of germanium and silicon per mole of phosphorus.
- 64. Process according to claim 56 wherein the reaction mixture contains from about 0.75 to about 1.25 moles of aluminum per mole of phosphorus.
- 65. Process according to claim 56 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
- 66. Process according to claim 56 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group consisting of pseudo-boehmite and aluminum alkoxides.
- 67. Process according to claim 66 wherein the aluminum alkoxide is aluminum isopropoxide or aluminum tri-sec-butoxide.
- 68. Process according to claim 56 wherein the silicon source is silica.
- 69. Process according to claim 56 wherein the silica source is a tetraalkyl orthosilicate.
- 70. Process according to claim 69 wherein the silica source is tetraethyl orthosilicate.
- 71. Process according to claim 56 wherein the source of germanium is selected from the group consisting of oxides, hydroxides, alkoxides, chlorides, bromides, iodides, sulfates, nitrates, carboxylates and mixtures thereof.
- 72. Process according to claim 71 wherein the source of germanium is germanium tetrachloride or germanium ethoxide.
- 73. Process according to claim 56 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula:
- R.sub.4 X.sup.+
- wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
- 74. Process according to claim 56 wherein the organic templating agent is an amine.
- 75. Process according to claim 56 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine; cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline; N,N-dimethylpiperazine; 1,4-diaziabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine; N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diaziabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion; tetrapentylammonium ion; di-n-butylamine; neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrrolidine; 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C.sub.14 H.sub.32 N.sub.2)(OH).sub.2 ].sub.x wherein x has a value of at least 2.
- 76. Molecular sieves prepared by calcining, at a temperature sufficiently high to remove at least some of any organic templating agent present in the intracrystalline pore system, the crystalline molecular sieves having three-dimensional microporous framework structures of GeO.sub.2, AlO.sub.2, PO.sub.2 and SiO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Ge.sub.r Al.sub.s P.sub.t Si.sub.u)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ge.sub.r Al.sub.s P.sub.t Si.sub.u)O.sub.2 and has a value of zero to about 0.3; and "r", "s", "t" and "u" represent the mole fractions of germanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D, and E of FIG. 1.
Parent Case Info
This application is a continuation-in-part of our copending application Ser. No. 599,971 filed Apr. 13, 1984, now abandoned.
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Jun 1982 |
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
599971 |
Apr 1984 |
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