The present invention relates to a glass body.
A glass body having a heat insulating property or a heat blocking property is known in which a Low-E film (low radiation film) is formed on a plate surface of a window glass of a vehicle or a building (refer to, for example, Patent Literature 1). The Low-E film has a problem in that the transmissivity is low (having a blocking property) with respect to radio waves in a frequency band of several hundreds of MHz to several tens of GHz.
Thus, in a glass body described in Patent Literature 2, an opening portion constituted by a plurality of parallel lines is provided in a Low-E film, and the ratio of the length of the plurality of lines to the area of the Low-E film is defined, whereby the radio wave transmissivity is enhanced with respect to radio waves in a frequency band of several hundreds of MHz to several tens of GHz.
In addition, a glass body described in Patent Literature 3 is provided in a first film region having the Low-E film including a plurality of discontinuous islands, and the first film region has radio wave transmissivity. In addition, Patent Literature 3 discloses an embodiment of a multilayer glass panel in which a first film region is provided on a second surface of a first glass plate, and an antenna is provided at a position facing the first film region of a fourth surface of a second glass plate.
Patent Literature 1: JP2000-226235 A
Patent Literature 2: WO2020/054762
Patent Literature 3: WO2021/095885
Radio waves of 700 MHz to 30 GHz included in a frequency band used in the fourth generation mobile communication system (hereinafter, referred to as “4G”) and the fifth generation mobile communication system (hereinafter, referred to as “5G”) have a higher linearity compared to radio waves having a lower frequency band, and the opening portion described in Patent Literature 2 and the first film region described in Patent Literature 3 are set to have a shape that guarantees the linearity of the radio waves. In particular, in the opening portion described in Patent Literature 2 the plurality of parallel lines is provided on the Low-E film. Therefore, the opening portion is likely to be visually recognized as a striped pattern, which has a large influence on the appearance. In addition, since 4G and 5G have high linearity, there is a problem in that, on the indoor side, the radio waves coming from an outdoor base station are likely to be weak except for a space facing the opening portion, and it is difficult to receive the radio waves. For this reason, it is necessary to improve the communication environment for the radio waves having high linearity, on the indoor side.
Thus, a glass body having radio wave transmissivity, which is capable of expanding a reception area, is desired.
A characteristic configuration of a glass body according to the present invention comprises a first glass plate configured to have a first surface and a second surface on an opposite side to the first surface. At least one plate surface of the first surface and the second surface includes a radio wave transmission region through which radio waves having a wavelength having linearity are allowed to be transmitted. The radio wave transmission region includes a plurality of radio wave passage sections through which the radio waves are allowed to pass and which is spaced apart from each other, and a conductive film section in which a conductive film having a blocking property for the radio waves is formed between the radio wave passage sections adjacent to each other. The radio wave transmission region is configured with a radio wave diffusion structure in which some of the radio waves that have passed through the plurality of radio wave passage sections are diffracted and overlap each other in a space facing the conductive film section.
As described above, for example, the radio waves of 700 MHz to 3.5 GHZ, which is a 4G frequency band, and the radio waves of 3.6 GHz to 30 GHz, which is a 5G frequency band, have high linearity, and the radio waves passing through the glass body have an increased radio wave intensity in a range facing the region of the first glass plate without the conductive film. On the other hand, in order to increase the radio wave reception area, it is sufficient that the conductive film is not provided on the glass body. However, in that case, the heat insulating property and the heat blocking property (hereinafter, referred to as “heat insulating performance”) are lost, and the heat insulating performance and the radio wave transmissivity are in a trade-off relationship.
In the glass body of the present configuration, the plurality of radio wave passage sections through which radio waves are allowed to pass and which is spaced apart from each other is provided in the radio wave transmission region, and the conductive film section is provided between the radio wave passage sections adjacent to each other. That is, even in the radio wave transmission region, the conductive film section is provided to enhance the heat insulating performance and the plurality of radio wave passage sections is provided to enhance the radio wave transmissivity.
Moreover, the radio wave transmission region of the present configuration is configured with a radio wave diffusion structure in which some of the radio waves that have passed through the plurality of radio wave passage sections are diffracted and overlap each other in a space facing the conductive film section. That is, the radio waves that have passed through the radio wave passage section not only travel straight but also are diffracted, and the radio wave diffraction components overlap each other in the space facing the conductive film section. Accordingly, in the space facing the conductive film section, where the radio wave intensity is likely to be weakened, the radio wave intensity is capable of being enhanced, and the radio wave reception area is capable of being increased. In this way, the glass body having radio wave transmissivity, which is capable of expanding the reception area, is obtained.
As another characteristic configuration, a maximum length of a line segment passing through a center of the radio wave passage section is four times or less that of the wavelength.
For example, the knowledge was obtained in which, if the radio wave passage section has a rectangular shape and a length of one side is 100 mm, radio wave diffraction components having a wavelength of 25 mm or more (frequency band is about 12 GHz or less) increase. As in the present configuration, if the maximum length of the line segment passing through the center of the radio wave passage section is set to four times or less the wavelength, it is possible to determine the dimensions of the radio wave passage section capable of increasing the radio wave intensity in a wide reception area according to a frequency band to be used.
As another characteristic configuration, a width of the conductive film section, which is a shortest distance between the radio wave passage sections adjacent to each other, is 10 mm or more and 500 mm or less.
As in the present configuration, if the width of the conductive film section, which is the shortest distance between the radio wave passage sections adjacent to each other, is 10 mm or more and 500 mm or less, it is possible to make both the heat insulating performance and the radio wave transmissivity compatible with each other. In a case where the width of the conductive film section is smaller than 10 mm, the radio wave blocking property due to the conductive film section deteriorates, and the entire radio wave transmission region has an integral radio wave transmissivity. Therefore, in a case where the radio wave diffraction components decrease and the width of the conductive film section is larger than 500 mm, a dead space with no overlap of the radio waves is likely to be generated in the vicinity of the first glass plate.
As another characteristic configuration, the at least one plate surface includes a radio wave non-transmission region in which the conductive film is formed around the radio wave transmission region, and the radio wave passage section is formed with a pattern having a plurality of islands covered with the conductive films spaced apart from each other.
As in the present configuration, if the pattern having the plurality of islands spaced covered with the conductive films apart from each other is formed in the radio wave passage section, the influence on the appearance is capable of being reduced between the radio wave non-transmission region and the radio wave transmission region.
As another characteristic configuration, a fine wire having a wire width of 1 μm or more and 100 μm or less is formed between the islands adjacent to each other, and an interval between the fine wires adjacent to each other is 200 μm or more and 10 mm or less.
As in the present configuration, if the fine wire having a wire width of 1 μm or more and 100 μm or less is formed between the islands adjacent to each other, and the interval between the fine wires adjacent to each other is 200 μm or more and 10 mm or less, the influence on the appearance is capable of being reduced while guaranteeing the radio wave transmissivity. In addition, if the wire width of the fine wire is smaller than 1 μm, it is difficult to insulate the island and the island adjacent to each other. Thus, it is difficult to secure the radio wave transmissivity. If the wire width is larger than 100 μm, the heat insulating performance is likely to deteriorate. In addition, if the interval between the fine wires adjacent to each other is smaller than 200 μm, the heat insulating performance deteriorates, and if the interval is larger than 10 mm, the radio wave transmissivity is likely to deteriorate.
As another characteristic configuration, the islands are rectangular.
If the islands are rectangular as in the present configuration, the patterning processing is easy.
As another characteristic configuration, the wavelength is 10 mm or more and 428 mm or less.
As in the present configuration, if the wavelength is 10 mm or more and 428 mm or less (the frequency band is 700 MHz or more and 30 GHz or less), the linearity is particularly high. Therefore, usefulness is capable of being enhanced by adopting the glass body of the above configuration.
As another characteristic configuration, the conductive film is a Low-E film.
If the conductive film is a Low-E film as in the present configuration, it is possible to guarantee the radio wave transmissivity capable of expanding the reception area while enhancing the heat insulating performance.
As another characteristic configuration, the glass body further comprises a second glass plate configured to have a third surface facing the second surface and a fourth surface on an opposite side to the third surface; and a spacer configured to be in contact with the second surface and the third surface and to form a void layer between the first glass plate and the second glass plate. The radio wave transmission region is formed on the second surface or the third surface.
In the multilayer glass as in the present configuration, if the Low-E film is disposed on the second surface of the first glass plate or the third surface of the second glass plate, the heat insulating performance is enhanced. In the glass body having enhanced heat insulating performance, if the radio wave transmission region is formed on the second surface or the third surface, the usefulness is capable of being enhanced by adopting the glass body having the above configuration.
Hereinafter, embodiments of a glass body according to the present invention will be described with reference to the drawings. However, the present invention is not limited to the following embodiments, and it is possible to make various modifications without departing from the spirit of the embodiment.
The glass body 100 in the present embodiment is capable of being used for various purposes and is capable of being used, for example, as a window glass of a building or a window glass of a moving body such as an automobile, an aircraft, a ship, or a train.
As illustrated in
The material of the first glass plate 1 (the same applies to the second glass plate 2 to be described below) is not particularly limited, and a known glass plate is capable of being used. For example, various glass plates such as heat ray absorbing glass, clear glass, green glass, UV green glass, and soda lime glass are capable of being used. The thickness of the first glass plate 1 is not particularly limited, but is, for example, preferably 2 to 15 mm, and more preferably 2.5 to 8 mm.
As illustrated in
As illustrated in
The second surface 12 of the first glass plate 1 has the radio wave non-transmission region 42 in which the Low-E film 41 is formed on the entire region. In addition, the second surface 12, which is the plate surface on which the Low-E film 41 is formed, is provided with the radio wave transmission region 43 in which a part of the Low-E film 41 is removed by the laser processing or the like. The radio wave transmission region 43 is disposed to be capable of transmitting radio waves corresponding to a full or partial band of 700 MHz to 3.5 GHZ (wavelength of 428 mm to 85 mm), which is a 4G frequency band having linearity, and a 5G frequency band of 3.6 GHz to 30 GHz (wavelength of 83 mm to 10 mm). In the multilayer glass as in the present embodiment, if the Low-E film 41 is disposed on the second surface 12 of the first glass plate 1 or the third surface 13 of the second glass plate 2, the heat insulating performance is enhanced. In addition, the radio wave non-transmission region 42 and the radio wave transmission region 43 may be provided on the first surface 11 of the first glass plate 1 or the fourth surface 14 of the second glass plate 2. In addition, an antenna for transmitting and receiving radio waves (not illustrated) may be installed on a plate surface (fourth surface 14) on the indoor side of the glass body 100, or the antenna may be installed on a ceiling or the like in the room.
The Low-E film 41 is not particularly limited as long as the Low-E film does not impair the object of the present invention but is preferably a multilayer film including a layer having silver as a main component. In addition, the Low-E film 41 is preferably formed of a multilayer in which two or more types of layers selected from a metal layer, a metal oxide layer, a metal nitride layer, and a metal oxynitride layer are laminated. A suitable example of the metal layer includes a silver layer. Suitable examples of the metal oxide layer include a tin oxide layer, a titanium oxide layer, or a zinc oxide layer. A suitable example of the metal nitride layer includes silicon nitride. A suitable example of the metal oxynitride layer includes silicon oxynitride. The Low-E film 41 is preferably formed by a vacuum film forming method such as a physical gas phase growth method (PVD) or the like, and particularly film formation using a sputtering method is preferable because a film is capable of being uniformly formed over a large area. The radio wave transmission region 43 is formed, for example, by forming the Low-E film 41 on a glass plate by the sputtering method and then removing the Low-E film 41 by the laser processing or the like. The radio wave transmission region 43 may be formed by using various masking materials. By forming the radio wave transmission region 43 by such a method, the radio wave transmission region 43 is capable of being easily disposed at a desired position of the glass plate.
In addition, the Low-E film 41 is more preferably formed of a multilayer obtained by laminating three or more types of layers selected from a tin oxide layer, a silicon nitride layer, a silicon oxynitride layer, a titanium oxide layer, a zinc oxide layer, and a silver layer, and is most preferably formed of three layers or five layers in which (1) the tin oxide layer (first anti-reflection layer), the zinc oxide layer (first anti-reflection layer), the silver layer (metal layer), the zinc oxide layer (second anti-reflection layer), and the tin oxide layer (second anti-reflection layer) or (2) the silicon nitride layer (first anti-reflection layer), the zinc oxide layer (first anti-reflection layer), the silver layer (metal layer), and the zinc oxide layer (second anti-reflection layer) are laminated sequentially from a glass plate surface.
The Low-E film 41 contains a metal layer having silver as a main component. The film thickness of the metal layer is preferably 5 nm or more and 20 nm or less, and more preferably 10 nm or more and 15 nm or less. The Low-E film 41 has a metal layer having a predetermined film thickness having silver as a main component, whereby heat radiation is capable of being suppressed. Accordingly, the glass body 100 is capable of improving the heat insulating performance. In addition, by setting the film thickness of the metal layer to 15 nm or less, the influence on the appearance by the Low-E film 41 is capable of being reduced.
The Low-E film 41 has the first anti-reflection layer on a side close to the plate surface on which the Low-E film 41 is formed, which is the inside of the metal layer, and the total optical film thickness of the first anti-reflection layer is suitably 20 nm or more and 120 nm or less. The Low-E film 41 has the second anti-reflection layer on a side far from the plate surface on which the Low-E film 41 is formed, which is the outside of the metal layer, and the total optical film thickness of the second anti-reflection layer is suitably 60 nm or more and 120 nm or less. The optical film thickness is capable of being calculated by (Refractive index n)× (Film thickness d). In a case where the first anti-reflection layer (second anti-reflection layer) is constituted by a plurality of films, the total optical film thickness calculated for each film is the optical film thickness of the first anti-reflection layer (second anti-reflection layer). In calculating the optical film thickness, the value of the refractive index fluctuates depending on the wavelength of visible light. Here, the optical film thickness is based on a refractive index in a case where the wavelength of visible light is a reference wavelength (550 nm) in a general visible region.
As described above, in the Low-E film 41, the first anti-reflection layer having a predetermined film thickness is present on the side close to the second surface 12 of the first glass plate 1 with reference to the metal layer. Accordingly, the metal layer is protected and the Low-E film 41 has low reflection performance. As a result, heat is capable of being reliably blocked. In addition, the glass body 100 is capable of realizing high visible light transmittance and suitable reflection color tone.
In addition, in the Low-E film 41, even in a case where the second anti-reflection layer having a predetermined film thickness is present on the side far from the second surface 12 of the first glass plate 1 with reference to the metal layer, the metal layer is protected and the Low-E film 41 has low reflection performance. As a result, heat is capable of being reliably blocked. In addition, the glass body 100 is capable of realizing high visible light transmittance and suitable reflection color tone.
As illustrated in
The radio wave passage section 43A in the present embodiment is formed in a rectangular shape, and the longest side of the four sides is four times or less that of the wavelength of the radio waves (10 mm to 500 mm, hereinafter simply referred to as “wavelength”) to pass. In other words, a maximum length L (electric field vibration direction of radio waves that become polarized waves) of the line segment passing through the center of the radio wave passage section 43A is four times or less the wavelength. In this way, if the maximum length L of the line segment passing through the center of the radio wave passage section 43A is set to four times or less the wavelength, it is possible to determine the dimensions of the radio wave passage section 43A capable of increasing the radio wave intensity in a wide reception area according to a frequency band to be used. On the other hand, for radio waves corresponding to the 5G frequency band of 30 GHz to 300 GHz (a wavelength of less than 11 mm), it is difficult to process the radio wave passage section 43A. Therefore, the radio wave diffusion structure according to the present embodiment is not preferable. The wavelength of radio waves to pass may be set to 10 mm or more or may be limited to a 5G (sub6 band) wavelength of 49 mm or more (frequency band of 6 GHz or less). In the present embodiment, since the radio wave passage section 43A is square, all four sides are equal to the maximum length L of the line segment passing through the center of the radio wave passage section 43A. However, in a case where the radio wave passage section is rectangular, two longest sides of the four sides are equal to the maximum length L of the line segment passing through the center of the radio wave passage section 43A.
In addition, the maximum length L of the line segment passing through the center of the radio wave passage section 43A is preferably 10 mm or more, preferably 4 times or less of the wavelength, and more preferably 20 mm or more and 2 times or less of the wavelength. If the maximum length L of the line segment passing through the center of the radio wave passage section 43A is less than 10 mm, patterning processing to be described below is difficult, and if the maximum length exceeds four times the wavelength, radio wave diffraction components decrease, and it is difficult to increase the radio wave intensity in a wide reception area.
The width W of the conductive film section 43B, which is the shortest distance between the radio wave passage sections 43A adjacent to each other, is preferably 10 mm or more and 500 mm or less, and more preferably 10 mm or more and 100 mm or less. In this way, if the width W of the conductive film section 43B, which is the shortest distance between the radio wave passage sections 43A adjacent to each other, is 10 mm or more and 500 mm or less, it is possible to make both the heat insulating performance and the radio wave transmissivity compatible with each other. In a case where the width W of the conductive film section 43B is smaller than 10 mm, the radio wave blocking property due to the conductive film section 43B deteriorates, and the entire radio wave transmission region 43 has an integral radio wave transmissivity. Therefore, in a case where the radio wave diffraction components decrease and the width W of the conductive film section 43B is larger than 500 mm, a dead space with no overlap of the radio waves is likely to be generated in the vicinity of the first glass plate 1.
Each of the radio wave passage sections 43A is formed with a pattern having a plurality of islands 43Aa covered with the Low-E films 41 that are spaced apart from each other. In the radio wave passage section 43A, fine wires 43Ab are formed between the islands 43Aa adjacent to each other, for example, by forming the Low-E film 41 on a glass plate by the sputtering method and then removing only the Low-E film 41 by the laser processing or the like.
If the fine wires 43Ab are formed in this way, the glass plate is not scratched and the fine wires 43Ab are capable of being made inconspicuous. The plurality of islands 43Aa in the present embodiment is formed in a symmetrical shape in which the islands are spaced apart from each other at equal intervals via the fine wires 43Ab having the same wire width.
The wire width of the fine wires 43Ab is preferably 1 μm or more to 100 μm or less, and more preferably 5 μm or more to 30 μm or less. If the wire width of the fine wires 43Ab is smaller than 1 μm, the integral Low-E film 41 is obtained. As a result, it is difficult to insulate the island 43Aa and the island 43Aa adjacent to each other. Therefore, it is difficult to secure the radio wave transmissivity. If the wire width is larger than 100 μm, the heat insulating performance is likely to deteriorate.
The interval between the fine wires 43Ab adjacent to each other (distance between the wire centers of the fine wires 43Ab adjacent to each other) is preferably 200 μm or more and 10 mm or less, and more preferably 500 μm or more and 3 mm or less. In addition, if the interval between the fine wires 43Ab adjacent to each other is smaller than 200 μm, the heat insulating performance deteriorates, and if the interval is larger than 10 mm, the radio wave transmissivity is likely to deteriorate. The upper limit value of the interval between the fine wires 43Ab adjacent to each other is preferably ⅓ or less of the wavelength.
Soda lime glass in which the thickness of the first glass plate 1 is 6 mm was used, and the Low-E film 41 covering the second surface 12 had a total film thickness of 80 nm and an emissivity of 0.1 with SnO2/ZnO/Ag/SUS/ZNO/SnO2 from the second surface 12 side of the first glass plate 1. The laser processing conditions for removing the Low-E film 41 were such that a repetition frequency of 100 kHz, a wavelength of 355 nm, and an operation speed of 300 mm/sec were set by using a YAG:Nd laser so that only the Low-E film 41 was capable of being removed without removing the glass.
The emissivity was measured according to JIS-R3106 by using a Fourier transform infrared spectrophotometer (Frontier Gold manufactured by Perkin Elmer). Table 1 shows the emissivity of the radio wave passage section 43A in a case where the number and size of the radio wave passage sections 43A and the wire width and the interval of the fine wires 43Ab were changed. The radio wave passage sections 43A and the islands 43Aa were all formed in a square shape, and the width of the conductive film section 43B, which is the shortest distance between the radio wave passage sections 43A adjacent to each other, was set to 50 mm.
As shown in Test Number (3) of Table 1, it can be understood that, if the wire width of the fine wires 43Ab is larger than 100 μm, the emissivity of the radio wave passage section 43A remarkably deteriorates and the heat insulating performance deteriorates. In addition, as shown in Test Numbers (1), (2), (4), (5), and (6), it can be understood that, regardless of the number or size of the radio wave passage sections 43A, if the wire width of the fine wires 43Ab is set to 100 μm or less and the interval between the fine wires 43Ab is 200 μm or more, deterioration of the emissivity is suppressed and the heat insulating performance is maintained, compared to a case where the entire plate surface of the first glass plate 1 is covered with the Low-E film 41.
Subsequently, simulation results proving that the radio wave transmission region 43 of the glass body 100 in the present embodiment has a radio wave diffusion structure in which some of radio waves are diffracted to expand a radio wave reception area will be described.
As illustrated in
In Comparative Example 1 illustrated in
In
In this way, in the glass body 100 in the present embodiment, the plurality of radio wave passage sections 43A through which radio waves are allowed to pass and which is spaced apart from each other is provided in the radio wave transmission region 43, and the conductive film section 43B is provided between the radio wave passage sections 43A adjacent to each other. That is, even in the radio wave transmission region 43, the conductive film section 43B is provided to enhance the heat insulating performance, and the plurality of radio wave passage sections 43A is provided to enhance the radio wave transmissivity.
In addition, the radio wave transmission region 43 is configured with a radio wave diffusion structure in which some of the radio waves that have passed through the plurality of radio wave passage sections 43A are diffracted and overlap each other in a space facing the conductive film section 43B. That is, the radio waves that have passed through the radio wave passage section 43A not only travel straight but also are diffracted, and the radio wave diffraction components overlap each other in the space facing the conductive film section 43B. Accordingly, in the space facing the conductive film section 43B, where the radio wave intensity is likely to be weakened, the radio wave intensity is capable of being enhanced, and the radio wave reception area is capable of being increased. Thus, the glass body 100 having radio wave transmissivity, which is capable of expanding the reception area, is obtained.
(1) The radio wave transmission region 43 in the above-described embodiment is not limited to a rectangular shape and may be, for example, a circular shape, an oval shape, an elliptical shape, a cross shape, or the like. Even in this case, the maximum length L of the line segment passing through the center of the radio wave passage section 43A is preferably 10 mm or more, and preferably 4 times or less of the wavelength.
(2) As illustrated in
(3) The Low-E film 41 may be removed over the entire region of the radio wave passage section 43A by omitting the plurality of islands 43Aa formed on the radio wave passage section 43A in the above-described embodiment. In addition, the shape of the islands 43Aa is not limited to a rectangular shape, and may be, for example, a circular shape, an oval shape, an elliptical shape, or the like.
(4) In the radio wave transmission region 43, it is not necessary to remove the Low-E film 41 to expose the glass plate, and it is sufficient as long as at least the metal layer having silver as a main component is removed.
(5) In the multilayer glass in the second embodiment, a heat blocking film may be disposed on the second surface 12 of the first glass plate 1 and the Low-E film 41 may be disposed on the third surface 13 of the second glass plate 2. The heat blocking film is preferably a multilayer film including a layer having titanium nitride as a main component. A suitable example of the metal nitride layer includes a titanium nitride layer. The film thickness of the heat blocking film is appropriately selected depending on the types of the films to be laminated, but is usually 5 to 100 nm, and preferably 10 to 50 nm. The heat blocking film is constituted by, for example, a heat ray absorbing film. If the heat blocking film is the heat ray absorbing film, infrared rays are capable of being absorbed by the heat blocking film. Thus, the heat blocking property is capable of being improved in the glass body 100.
The present invention is capable of being used for a glass body as a window glass of a building or a window glass of a moving body such as an automobile, an aircraft, a ship, or a train.
Number | Date | Country | Kind |
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2021-144790 | Sep 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/032740 | 8/31/2022 | WO |