This disclosure relates to glasses and glass articles. The glass articles include flat glass suitable for use in display devices, such as electronic devices, including smartphones, smart watches and tablet computers. A method of making glass articles is described as well.
Foldable display devices, such as smartphones and tablet computers, are becoming more and more popular. Foldable devices combine the benefits of a large screen when unfolded and portable size when folded. In order for a glass sheet to be usable in such a foldable display device, it has to be extremely thin. A very thin glass is prone to breakage. Still, such a glass must be sufficiently strong to withstand repeated folding and unfolding operations.
Typically, aluminosilicate glass is used in portable electronic devices. Aluminosilicate glass has certain properties that make it well suited for use as a display glass. These properties include the ability to be produced in very small thicknesses. For a display cover glass to be flexible or foldable, its thickness must be very small, e.g. below 100 μm, or even 30 μm. Impact resistance diminishes with smaller thickness. As a consequence, measures must be taken to strengthen the glass. Some prior art glasses can be strengthened but lack chemical resistance.
It would be good to have a glass that overcomes the shortcomings of the prior art.
In a first aspect, this disclosure relates to a glass comprising
In a second aspect, this disclosure relates to a glass comprising the following components in percent by weight
wherein R2O is the sum of the amounts of the alkali metal oxides and R′O is the sum of the amounts of all alkali earth metal oxides.
The inventors found that the glass according to the first and second aspects provides for a novel combination of desirable properties. The glass has remarkable susceptibility to chemical strengthening. This means that when immersed in a salt bath for chemical toughening, the glass will build a high compressive stress on its surface within a very short time. In an embodiment, this compressive stress susceptibility will be as high as 800 MPa or even 1000 MPa within 30 minutes of chemical toughening. Despite this remarkable susceptibility to compressive stress, the glass has only moderate thermal expansion, such as a coefficient of thermal expansion of less than 8.8 ppm/K or even less than 8.0 ppm/K. This very moderate thermal expansion allows for the production of articles with excellent dimensional characteristics. During production of thin glass, for example in a down draw process, the glass will experience fast cooling. Typically, the cooling rates will not be exactly the same for all portions of the glass. This will lead to warp in the glass article. Warp will be higher for articles made of glass with higher coefficients of thermal expansion. Because the glass of this disclosure has low coefficients of thermal expansion, glass articles with particularly low warp can be produced.
Further, the glass of this disclosure also has excellent chemical resistance. Chemical resistance is very useful in glass for display applications. Prior art glasses with considerable chemical strengthening characteristics usually have mediocre or insufficient chemical resistance.
In a third aspect, this disclosure relates to a glass article comprising or consisting of a glass described herein.
In a fourth aspect, this disclosure relates to a glass article comprising or consisting of a glass described herein, and comprising an ion-exchanged layer on one or both of its major surfaces.
In a fifth aspect, this disclosure relates an electronic device comprising a glass or a glass article as described herein.
In a sixth aspect, this disclosure relates to a method of making a glass, or a glass article of this disclosure.
Coefficient of thermal expansion (“CTE”) is the average coefficient of linear thermal expansion in a temperature range from 20° C. to 300° C. It is determined in accordance with DIN ISO 7991:1987.
Compressive stress susceptibility (“CSS”, or “CSS score”) is given in MPa. It is the amount of compressive stress measured in a specimen of the glass under specific test conditions. For this test, the specimen may be in the form of a sheet of 200 μm or 30 μm thickness. The specimen is subjected to ion exchange treatment in an alkali nitrate salt bath (100%) for a duration of 30 minutes, or 15 minutes. The temperature may be chosen such that the highest chemical stress is obtained. The alkali nitrate salt depends on the kind of ion exchange treatment to be performed, i.e. which ions need to be exchanged. Optionally, the alkali nitrate salt is KNO3 and the bath temperature is 440° C. The fact that a specimen of 200 μm or 30 μm thickness in the form of a sheet is used to determine CSS does not mean a restriction to glass articles in sheet form, or even to sheets of that thickness. Instead, CSS is a property of the glass material that is measured on a sheet prepared from the glass. Whereas CSS is influenced by the thermal history of a glass, it is a feature of the glass material or glass articles. Notably, CSS is a feature of the un-strengthened material or article, i.e. untreated by ion exchange. The different thicknesses that the CSS values relate to are indicated as an index, e.g. CSS30 μm for a 30 μm thick sheet.
“1000 MPa IOX-time” is the time of ion exchange treatment needed by a glass to build a compressive stress on its surface of at least 1000 MPa. The corresponding experiment is the same as for CSS measurement, i.e. the specimen is a 200 μm thick glass sheet immersed in an alkali nitrate bath. The temperature may be chosen at 380° C. for sodium nitrate baths, and at 440° C. for the other alkali nitrates. The “1000 MPa IOX-time” is reached when the specimen has a compressive stress of at least 1000 MPa.
Compressive stress (CS) is the induced compression of the glass network after ion exchange on the surface layer of glass. CS usually decreases from a maximum value at the surface of the glass layer (surface CS) towards the inside of the glass layer. As is customary in the art, any indication of CS in this disclosure relates to the maximum value of the respective surface. Commercially available test machines such as FSM6000LE (company ORIHARA INDUSTRIAL CO. LTD) or SLP1000 (company “ORIHARA”, Japan) can be used to measure the CS.
Depth of layer (DoL) is the thickness of the layer at the surface of a glass article where CS exists, which essentially corresponds to the thickness of an ion exchanged layer. Commercially available test machines such as FSM6000 (company “Luceo Co., Ltd.”, Japan/Tokyo) can be used to measure the DoL by a wave guide mechanism.
“Diffusivity” (D in μm2/h) is a material property of a glass that describes its ability to build an ion-exchanged layer upon chemical toughening/ion exchange. This property can be calculated by examining the depth of the ion-exchanged layer (DoL in μm) upon ion exchange after a certain ion exchange time (IET in hours). The higher the diffusivity, the deeper the DoL after a given time of ion exchange. The corresponding formula is D=DoL2/7.84·IET. In this disclosure, if nothing else is indicated, any indication of D relates to chemical toughening with an alkali nitrate salt (100%) for 30 minutes, wherein for small glass thicknesses the duration of chemical toughening can be reduced, e.g. to 15 minutes. The temperature may be chosen at 380° C. for sodium nitrate baths, and at 440° C. for the other alkali nitrates. The alkali nitrate is the nitrate of the alkali metal ion that has the next larger diameter compared to the most abundant alkali metal oxide in the glass composition. The diameters of the alkali metal ions are Cs>K>Na>Li, e.g. if the most abundant alkali metal oxide in the glass is sodium, D is indicated for ion exchange with 100% KNO3 at 440° C. for 30 minutes.
Central tension (CT): When CS is induced on one side or both sides of a glass sheet, to balance the stress according to the 3rd principle of Newton's law, a tension stress must be induced in the center region of glass, and it is called central tension. CT can be calculated from measured CS and DoL.
As used herein “surface roughness” relates to the average roughness Ra, which is a measure of the texture of a surface. Commonly, amplitude parameters characterize the surface based on the vertical deviations of the roughness profile from the mean line. Ra is the arithmetic average of the absolute values of these vertical deviations. It can be determined according to DIN EN ISO 4287:2010-07.
Warp is the difference between the maximum and minimum distances of the median surface of a free, unclamped glass article from a reference plane. The warp may be measured as described in SEMI MF1390.
The total thickness variation (TTV) is the difference between the highest thickness and the lowest thickness of a glass article. It may be measured as described in SEMI MF1530.
“Hydrolytic resistance” relates to the extracted Na2O equivalent. It is determined in accordance with ISO 719:2020-09. It is a measure of the extractability of the basic compounds from the glass in water at 98° C. The result of the measurement is the extracted Na2O equivalent in μg per g of glass.
“Alkali resistance” relates to the resistance of a glass to alkaline attack. It is determined according to ISO 695:1991-05 using a boiling aqueous solution of sodium carbonate and sodium hydroxide. The test is performed as described under section 6.2 “glass as a material”. The result is the loss in mass per surface area of the glass sample in mg/dm2.
“Acid resistance” relates to the resistance of a glass to acid attack. It is determined according to DIN 12116:2001-03 using a boiling aqueous solution of hydrochloric acid. The test is performed as described under section 6.3 “glass as a material”. The result is the loss in mass per surface area of the glass sample in mg/dm2.
“T4” is the temperature at which the glass has a viscosity of 104 dPas. T4 can be measured by methods known to a person skilled in the art for determining the viscosity of glass, e.g. in accordance with ISO 7884-2:1987-12. “T13” is the temperature at which the glass has a viscosity of 1013 dPas. Similarly, other temperatures indicated as Tn refer to the temperature where the glass has a viscosity of 10n dPas. For example, “T5” is the temperature at which the glass has a viscosity of 105 dPas.
Three-point bending strength is a test of the flexural strength of a material. It may be determined using the method described in ASTM C1161-13. An exemplary test setup is as follows: Cylindrical steel bearings of 2 mm radius; support span 16 mm; specimens of size 28*28*0.2 mm3; prepared according to Standard procedure 7.2.4; loading speed of 5 mm/min.
Vickers Hardness was determined using a standard Vickers indenter as specified in ASTM C 1327 (2015). The following parameters were used: force Fn (max)=1 N; approximation speed=4 μm/min; loading rate 2 N/min; holding time 20 s; release rate 6 N/min.
Typically, the Vogel-Fulcher-Tammann (VFT) equation is used to calculate the temperature needed to achieve a certain viscosity of a glass (see the ISO 7884 series of standards e.g. ISO 7884-1:1987-12, 7884-2:1987-12; 7884-3:1987-12; 7884-4:1987-12):
In the VFT equation, η is the viscosity, A and B are parameters of the material, T is the temperature and T0 is the Vogel temperature. A, B and T0 are constant for any specific glass. The indication of these constants provides for a more detailed information about the viscosity behaviour of a certain glass composition.
“Major surfaces” of an article are the two surfaces having the largest areas among all surfaces of the article.
In this disclosure, the alkali metal oxides R2O include the oxides of lithium, sodium, potassium and cesium. The alkali earth metal oxides R′O include the oxides of magnesium, calcium, strontium and barium. In some embodiments, the glass is free of cesium, strontium and/or barium.
The glass of this disclosure may comprise
Optionally, the glass comprises the following components in percent by weight
wherein R2O is the sum of the amounts of the alkali metal oxides and R′O is the sum of the amounts of all alkali earth metal oxides.
In embodiments, the glass has a sum of the amounts of alkali metal oxides, alkali earth metal oxides and ZnO of not more than 27.0% by weight, not more than 25.0% by weight, not more than 23.0% by weight or not more than 20.0% by weight. Optionally, this sum R2O+R′O+ZnO is at least 10.0% by weight, at least 12.0% by weight, or at least 14.0% by weight. In embodiments, this sum range up to 19.5% by weight, up to 19.0% by weight, or up to 18.0% by weight. For example, the sum R2O+R′O+ZnO is from 10.0 to 27.0% by weight, from 12.0 to 25.0% by weight, from 12.0 to 23.0% by weight, or from 14.0 to 19.5% by weight.
In embodiments, the glass has a sum of the amounts of alkali earth metal oxides and ZnO of not more than 15.0% by weight, not more than 14.0% by weight, not more than 13.0% by weight, not more than 12.0% by weight, not more than 11.0% by weight, not more than 10.0% by weight, not more than 9.0% by weight, not more than 8.0% by weight, not more than 7.0% by weight, or not more than 6.0% by weight. Optionally, this sum R′O+ZnO is at least 0.1% by weight, at least 0.2% by weight, at least 0.5% by weight, at least 1.0% by weight, or at least 2.0% by weight. For example, the sum R′O+ZnO is from 0 to 15.0% by weight, from 0 to 14.0% by weight, from 0 to 13.0% by weight, from 0 to 12.0% by weight, from 0 to 11.0% by weight, from 0.1 to 10.0% by weight, from 0.2 to 9.0% by weight, from 0.5 to 8.0% by weight, from 1.0 to 7.0% by weight, or from 2.0 to 6.0% by weight.
The glass may comprise one or more alkali metal oxides. Optionally, a ratio of a second most abundant alkali metal oxide B, and a most abundant alkali metal oxide A in weight percent is less than 0.23, less than 0.22, less than 0.18, less than 0.16, less than 0.12, or less than 0.10.
The “most abundant” alkali metal oxide is the one that has the highest proportion in the glass based on weight percentage. Accordingly, the “second most abundant” is the one having the second highest proportion on a weight percent basis and so on. In an embodiment, A is Na2O and B is K2O, in an alternative embodiment B is Na2O and A is K2O. In certain embodiments, this ratio may be as low as 0.10 or less, 0.08 or less or even 0.04 or less. In some cases, this ratio may be 0.
In an embodiment, the glass composition has a ratio of the weight amount of K2O relative to the sum of the weight amounts of Li2O and Na2O of less than 0.23, less than 0.22, less than 0.18, less than 0.16, less than 0.12, or less than 0.10. In certain embodiments, this ratio may be as low as 0.10 or less, 0.08 or less or even 0.04 or less. In some cases, this ratio may be 0.
In an alternative embodiment, a ratio of the weight amount of Na2O relative to the sum of the weight amounts of Li2O and K2O of less than 0.23, less than 0.22, less than 0.18, less than 0.16, less than 0.12, or less than 0.10. In certain embodiments, this ratio may be as low as 0.10 or less, 0.08 or less or even 0.04 or less. In some cases, this ratio may be 0.
In an embodiment, the glass has a ratio of the weight amount of SiO2 relative to the sum of the weight amounts of Li2O and Na2O of less than 5.5, optionally less than 4.9, or less than 4.5. Optionally, this ratio may be at least 2.0, at least 3.0, or at least 3.5. For example, this ratio may range from 2.0 to 5.5, from 3.0 to 4.9, or from 3.5 to 4.5. The inventors found that this ratio has a positive influence on the thermal expansion and CSS properties of the glass.
In embodiments, a ratio of (a) the content of the second most abundant alkali metal oxide in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent is from 0.0 to 0.4, from 0.0 to 0.3 or from 0.0 to 0.2. This ratio helps to achieve the desired CSS of the glass.
The glass contains SiO2, optionally in amounts of at least 50.0% by weight, at least 51.0% by weight, at least 53.0% by weight, at least 55.0% by weight, or at least 57.0% by weight. In embodiments, the content of SiO2 is up to 70.0% by weight, up to 68.0% by weight, up to 66.0% by weight or up to 64.0% by weight. In certain embodiments, the relative amount of this component is from 50.0 to 70.0% by weight, from 51.0 to 68.0% by weight, from 53.0 to 66.0% by weight or from 55.0 to 64.0% by weight. SiO2 helps to achieve the desired thermal expansion behavior and the chemical resistance property.
Al2O3 may be used to help achieving the desired susceptibility to chemical strengthening. Optionally, the amount of this component is at least 2.0% by weight, at least 3.0% by weight, at least 4.0% by weight, at least 5.0% by weight, at least 6.0% by weight, at least 7.0% by weight, at least 8.0% by weight, or at least 9.0% by weight. In embodiments, the content of Al2O3 may be limited to up to 18.0% by weight, up to 17.0% by weight, up to 16.0% by weight, up to 15.0% by weight, up to 14.0% by weight, up to 13.0% by weight, or up to 12.0% by weight. For example, the content of this oxide may range from 0.0 to 18.0% by weight, from 2.0 to 17.0% by weight, from 3.0 to 17.0% by weight, from 4.0 to 16.0% by weight, from 5.0 to 16.0% by weight, from 6.0 to 15.0% by weight, from 7.0 to 14.0% by weight, from 8.0 to 13.0% by weight, or from 9.0 to 12.0% by weight.
The glass may contain B2O3 in proportions of up to 12.0% by weight, up to 11.0% by weight or up to 10.0% by weight. In some embodiments, the content of this component is as low as 8.0% by weight or less, 5.0% by weight or less, or even 3.0% by weight or less. Some embodiments contain less than 0.1% by weight of B2O3. If present, B2O3 helps balance any devitrification tendency that might arise from the use of ZrO2. Optionally, the content of B2O3 ranges from 0 to 12.0% by weight, from 0 to 11.0% by weight or from 0 to 10.0% by weight. In some embodiments, B2O3 is used in an amount of at least 1.0% by weight, or at least 2.0% by weight.
The glass may comprise Al2O3 and/or B2O3 in a total amount of from 5.0 to 25.0% by weight, optionally, from 7.0 to 22.0% by weight, from 8.5 to 20.5% by weight, or from 10.0 to 17.0% by weight. In an embodiment, the sum of the contents of Al2O3 and B2O3 is less than 20.5% by weight, less than 19.5% by weight, less than 18.0% by weight, less than 17.0% by weight, or less than 16.0% by weight. Optionally, the sum of the contents of Al2O3 and B2O3 is at least 5.0% by weight, at least 7.0% by weight, at least 8.5% by weight, at least 10.0% by weight, or at least 10.5% by weight.
P2O5 is an optional component. It may be used in proportions of at least 0.5% by weight, at least 1.0% by weight, at least 2.0% by weight or at least 3.0% by weight. Suitable upper limits are 8.0% by weight, 7.0% by weight, 6.0% by weight and 5.0% by weight. Optionally, P2O5 may be used in ranges from 0 to 8.0% by weight, from 1.0 to 7.0% by weight, from 2.0 to 6.0% by weight, or from 3.0 to 5.0% by weight.
Some embodiments include TiO2 as a glass component. It may be used in amounts of from 0 to 3.0% by weight, from 0 to 2.0% by weight, from 0 to 1.0% by weight, or in amount of less than 100 ppm.
ZrO2 is an important component in the glass compositions. It was found that at least one of ZrO2 and Y2O3 must be present in order to achieve the desired CSS properties. Desirably, the amount of ZrO2 is at least 3.0% by weight, at least 3.5% by weight, at least 4.0% by weight, at least 4.5% by weight, at least 5.0% by weight, at least 5.1% by weight, at least 5.5% by weight, at least 6.0% by weight, at least 6.8% by weight, or at least 7.5% by weight. In embodiments, the amount of this component ranges up to 15.0% by weight, up to 14.0% by weight, or up to 13.5% by weight. Optionally, the content of ZrO2 in the glass may range from 3.0 to 15.0% by weight, from 3.5 to 15.0% by weight, from 4.0 to 15.0% by weight, from 4.5 to 15.0% by weight, from 5.0 to 14.0% by weight, from 5.1 to 14.0% by weight, from 5.5 to 14.0% by weight, from 6.8 to 13.0% by weight, or from 7.5 to 12.5% by weight. In an embodiment, the amount of ZrO2 is at least 4.5% by weight, at least 5.1% by weight, or at least 6.0% by weight. In certain embodiments, the amount of ZrO2 may be at least 8.0% by weight, at least 9.0% by weight, or >10.0% by weight, such as at least 10.1% by weight. Thus, in an embodiment, the amount of ZrO2 may range from 10.1% by weight to 15.0% by weight.
The amount of Y2O3 may be at least 5.0% by weight, at least 6.0% by weight, at least 7.0% by weight, or at least 8.5% by weight. In embodiments, the amount of this component ranges up to 20.0% by weight, up to 15.0% by weight, up to 10.0% by weight, or up to 5.0% by weight. Optionally, the content of Y2O3 in the glass may range from 0.0 to 20.0% by weight, from 0.0 to 15.0% by weight, from 0.0 to 10.0% by weight, or from 0.0 to 5.0% by weight.
ZrO2 and/or Y2O3 may be present in a total amount of at least 3.0% by weight, at least 5.0% by weight, at least 6.0% by weight, or at least 6.5% by weight. In embodiments, the total amount of these components ranges up to 21.0% by weight, up to 19.5% by weight, or up to 19.0% by weight. Optionally, the total content of ZrO2 and/or Y2O3 in the glass may range from 3.0 to 21.0% by weight, from 5.0 to 21.0% by weight, from 6.0 to 21.0% by weight, or from 6.5 to 19.5% by weight. In certain embodiments, the total content of ZrO2 and/or Y2O3 may be at least 8.0% by weight, at least 9.0% by weight, or at least 10.1% by weight. Thus, in an embodiment, the total amount of these components may range from 10.1% by weight to 15.0% by weight.
In certain embodiments, the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the content of SiO2 in weight percent is from 0.08 to 0.40, from 0.10 to 0.35 or from 0.19 to 0.25. In an embodiment, this ratio is at least 0.08, at least 0.10, at least 0.15 or at least 0.19. This ratio may range up to 0.40, up to 0.38, up to 0.35, up to 0.30, or up to 0.25.
Optionally, the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent is from 0.30 to 2.0, such as from 0.35 to 1.80, from 0.50 to 1.50, from 0.65 to 1.25 or from 0.75 to 1.10. In embodiments, this ratio is at least 0.30, at least 0.35, at least 0.50, at least 0.65, or at least 0.75. This ratio may be up to 2.0, up to 1.80, up to 1.50, up to 1.25, up to 1.10, or up to 0.75.
In certain embodiments, the sum of the contents of Al2O3 and ZrO2 in weight percent is from 10.0 to 30.0, 15.0 to 28.0 or 22.0 to 26.0. The ratio of the amount of ZrO2 to the amount of Al2O3 in percent by weight may be at least 0.30, at least 0.35, at least 0.45, at least 0.50, or even at least 0.70. Optionally, this ratio may be up to 1.80, up to 1.30, or up to 1.10. In some embodiments, the ratio is from 0.30 to 1.80, from 0.45 to 1.30, or from 0.50 to 1.10. It was found that within the compositional matrix of this disclosure, these ratios provide for a good chemical resistance.
Optionally, the glass comprises alkali metal oxides. The total amount of alkali metal oxides R2O may be from 10.0 to 30.0% by weight. Optionally, this amount is at most 25.0% by weight, at most 22.0% by weight, at most 20.0% by weight, at most 18.0% by weight, or at most 16.0% by weight. A certain amount of alkali metal oxides may be necessary for a sufficient CSS property. Hence, a minimum amount may be 10.0% by weight, 11.0% by weight, 12.0% by weight, or even 13.0% by weight. For example, the R2O amount may range from 10.0 to 25.0% by weight, from 11.0 to 20.0% by weight, from 11.0 to 18.0% by weight, or from 12.0 to 16.0% by weight. In certain embodiments, the sum of the contents of all alkali metal oxides R2O is less than 19.5% by weight, less than 19.0% by weight, or less than 18.5% by weight.
Optionally, the ratio of (a) the sum of the contents of all alkali metal oxides R2O in weight percent to (b) the content of SiO2 in weight percent is from 0.0 to <0.37 from 0.0 to <0.35, <0.30 or <0.28.
In an embodiment, the most abundant alkali metal oxide in the glass composition is Na2O, the second most abundant alkali metal oxide, if present, is K2O, and the third most abundant alkali metal oxide, if present, is Li2O. Alternatively, the most abundant alkali metal oxide maybe K2O, the second most abundant alkali metal oxide, if present, may be Na2O, and the third most abundant alkali metal oxide, if present, may be Li2O. In an embodiment, Li2O is not the most abundant alkali metal oxide. Optionally, either Na2O or K2O is the most abundant alkali metal oxide. For example, Li2O may be less abundant than Na2O and/or less abundant than K2O.
Li2O may be present in the glass in amounts of up to 5.0% by weight, up to 4.0% by weight, up to 3.0% by weight, up to 2.5% by weight, up to 2.0% by weight, up to 1.5% by weight, up to 1.0% by weight, up to 0.5% by weight, up to 0.2% by weight, or up to 0.1% by weight. In some embodiments, the glass is free of Li2O.
K2O may be present in the glass in amounts of up to 20.0% by weight, up to 18.0% by weight, or up to 16.0% by weight. In some embodiments, the content of K2O may be at least 10.0% by weight, or at least 12.0% by weight. In an embodiment, the glass composition comprises K2O in an amount of 5.0% by weight or less, 4.5% by weight or less, 4.0% by weight or less, 3.5% by weight or less, 3.0% by weight or less, not more than 2.8% by weight, not more than 2.5% by weight, or not more than 2.0% by weight, or not more than 1.5% by weight. It may alternatively be used in proportions of at least 1.0% by weight, at least 2.0% by weight or at least 3.0% by weight.
Na2O may be present in the glass in amounts of up to 20.0% by weight, up to 18.0% by weight, or up to 16.0% by weight. In some embodiments, the content of Na2O may be at least 10.0% by weight, or at least 12.0% by weight. In an embodiment, the glass composition comprises Na2O in an amount of not more than 3.0% by weight, not more than 2.8% by weight, not more than 2.5% by weight, or not more than 2.0% by weight.
Optionally, the total amount of Na2O and/or K2O may range from 10.0 to 20.0% by weight, from 12.0 to 18.0% by weight, or from 12.0 to 16.0% by weight.
A total amount of up from 10.0 to 40.0% by weight of one or more oxides selected from ZnO, Li2O, Na2O, K2O, MgO, CaO, SrO, BaO, and combinations thereof, may be present in the glass. In most embodiments, this total amount will be less than 30.0% by weight, less than 25.0% by weight, or less than 22.0% by weight.
The amount of CaO in the glass may for example be at most 7.0% by weight, at most 5.0% by weight, at most 3.0% by weight, at most 2.0% by weight, at most 1.0% by weight, at most 0.5% by weight, at most 0.2% by weight, or at most 0.1% by weight. The glass may also be free of CaO.
The amount of SrO in the glass may for example be at most 7.0% by weight, at most 5.0% by weight, at most 3.0% by weight, at most 2.0% by weight, at most 1.0% by weight, at most 0.5% by weight, at most 0.2% by weight, or at most 0.1% by weight. The glass may also be free of SrO.
The amount of BaO in the glass may for example be at most 7.0% by weight, at most 5.0% by weight, at most 3.0% by weight, at most 2.0% by weight, at most 1.0% by weight, at most 0.5% by weight, at most 0.2% by weight, or at most 0.1% by weight. The glass may also be free of BaO.
The sum of the amounts of CaO, SrO and BaO in the glass may for example be at most 7.0% by weight, at most 5.0% by weight, at most 3.0% by weight, at most 2.0% by weight, at most 1.0% by weight, at most 0.5% by weight, at most 0.2% by weight, or at most 0.1% by weight. The glass may also be free of CaO, SrO and BaO.
When in this disclosure it is mentioned that the glasses are free of a component or that they do not contain a certain component, then this means that this component is only allowed to be present as an impurity in the glasses. This means that it is not added in substantial amounts. Not substantial amounts are amounts of less than 500 ppm (by weight), less than 400 ppm (by weight), less than 300 ppm (by weight), less than 200 ppm (by weight), less than 100 ppm (by weight), particularly less than 50 ppm (by weight) or less than 10 ppm (by weight).
The amount of ZnO in the glass may range from 0 to 5.0% by weight, from 0 to 4.0% by weight, from 0 to 3.0% by weight or from 0 to 2.0% by weight. Some embodiments contain less than 100 ppm of ZnO. In certain embodiments, the amount of ZnO may range from 0.5 to 5.0% by weight, or from 1.0 to 4.0% by weight.
The total amount of the alkali earth metal oxides plus the amount of ZnO may be 0 to 15.0% by weight, 0 to 10.0% by weight, 0 to 7.5% by weight, or 0 to 5.0% by weight.
Optionally, the amount of the alkali earth metal oxides R′O is less than 10.0% by weight, less than 6.0% by weight, less than 4.0% by weight or less than 2.0% by weight. It may alternatively be used in proportions of at least 1.0% by weight, at least 2.0% by weight or at least 3.0% by weight.
In an embodiment, the ratio of (a) the sum of the contents of all alkali earth metal oxides R′O in weight percent to (b) the content of SiO2 in weight percent is from 0.00 to <0.06, from 0.0 to <0.05, <0.04, <0.03, <0.02 or <0.01. Optionally, this ratio may be >0.01, >0.02, or >0.03. For example, this ratio may be from >0.01 to <0.06, or from >0.02 to <0.05.
In some embodiments, the glass may contain MgO in amount of 0.0 to 6.0% by weight, from 0.1 to 5.0% by weight or from 0.5 to 4.0% by weight. Optionally, the amount of MgO is at least 0.1% by weight, at least 0.5% by weight, or at least 1.0% by weight, for example at least 1.5% by weight, at least 2.0% by weight or at least 2.5% by weight. MgO may be advantageous with respect to devitrification resistance. Furthermore, MgO may be advantageous with respect to the chemical toughening performance. In some embodiments, the glass is free of MgO.
Optionally, the sum of the contents of MgO and the second most abundant alkali metal oxide in weight percent is less than 8.0% by weight, less than 6.0% by weight or less than 4.0% by weight. In an embodiment, MgO may be used in proportions of at least 1.0% by weight, at least 2.0% by weight or at least 3.0% by weight.
An optional glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
An optional potassium and yttrium-containing glass of this disclosure comprises the following components in percent by weight
An optional potassium-containing glass of this disclosure comprises the following components in percent by weight
An optional yttrium-containing glass of this disclosure comprises the following components in percent by weight
An optional boron-containing glass of this disclosure comprises the following components in percent by weight
An optional phosphorous-containing glass of this disclosure comprises the following components in percent by weight
An optional magnesium-containing glass of this disclosure comprises the following components in percent by weight
An optional phosphorous and zinc-containing glass of this disclosure comprises the following components in percent by weight
An optional zinc-containing glass of this disclosure comprises the following components in percent by weight
An optional glass of this disclosure comprises the following components in percent by weight
wherein R′O is the sum of the amounts of all alkali earth metal oxides.
The glass may comprise one or more fining agents, such as CeO2, SnO2, Cl, SO3, Fe2O3 may optionally be used as fining aid. Therefore, the glass may optionally comprise Fe2O3. It is desirable to avoid the toxic fining agents arsenic and antimony, so that the sum of the amounts of arsenic and antimony may be less than 100 ppm. Due to toxicity concerns, the sum of the amounts of lead and bismuth may be less than 100 ppm. In embodiments, the glass may contain F in amounts of less than 1% by weight.
A coefficient of thermal expansion of the glass may be less than 8.8*10−6 K−1, less than 8.5*10−6 K−1 or less than 8.2*10−6 K−1. In exceptional embodiments the coefficient of thermal expansion is up to 10.0*10−6 K−1, up to 9.5*10−6 K−1, or up to 9.2*10−6 K−1. Optionally, the coefficient of thermal expansion is at least 6.0*10−6 K−1, at least 7.0*10−6 K−1 or at least 7.2*10−6 K−1. In embodiments, the coefficient of thermal expansion of the glass ranges from 6.0*10−6 K−1 to 9.2*10−6 K−1, from 7.0*10−6 K−1 to 8.8*10−6 K−1 or from 7.2*10−6 K−1 to 8.2*10−6 K−1. In certain embodiments, the coefficient of thermal expansion is less than 8.0*10−6 K−1 or even less than 7.9*10−6 K−1.
The glass may have a Young's modulus of at least 70 GPa, at least 74 GPa, at least 75 GPa, or at least 78 GPa. Optionally, the Young's modulus is up to 90 GPa, up to 88 GPa or up to 86 GPa. In embodiments, the Young's modulus of the glass ranges from 70 GPa to 90 GPa, from 74 GPa to 88 GPa or from 75 GPa to 86 GPa. In certain embodiments, the Young's modulus is at least 80 GPa or even at least 82 GPa.
In an embodiment, the glass has a Poisson's ratio of from 0.220 to 0.260, from 0.225 to 0.255, of from 0.230 to 0.250. Optionally, Poisson's ratio may be less than 0.260, less than 0.255 or less than 0.250. In embodiments, Poisson's ratio is at least 0.220, at least 0.225 or at least 0.230.
Optionally, the glass has a density of from 2.530 to 2.800 g/cm3, from 2.580 to 2.700 g/cm3, or from 2.600 to 2.690 g/cm3. The density may be at least 2.530 g/cm3, at least 2.580 g/cm3 or at least 2.600 g/cm3. In embodiments, the density will be up to 2.800 g/cm3, up to 2.700 g/cm3, up to 2.690 g/cm3 or up to 2.680 g/cm3.
In an embodiment, the glass may have a glass transition temperature Tg of at least 590° C., at least 610° C. or at least 625° C. In certain embodiments, Tg may even be at least 655° C. or at least 665° C., whereas particular embodiments may even have Tg values above 710° C. Optionally, Tg may be less than 860° C., or less than 810° C. In embodiments, Tg ranges from 590° C. to 860° C., from 610° C. to 860° C., or from 625° C. to 810° C. A high Tg allows for high temperatures during ion exchange treatment. Glasses with high Tg will relax stresses induced by ion exchange at higher temperatures less than glasses with lower Tg. Higher temperatures accelerate ion exchange processes so that ion exchange becomes more economical.
In an embodiment, the glass may have a strain point of at least 580° C., at least 600° C. or at least 615° C. In certain embodiments, the strain point may even be at least 645° C. or at least 655° C., whereas particular embodiments may even have strain point values above 700° C. Optionally, the strain point may be less than 850° C., or less than 800° C. In embodiments, the strain point ranges from 580° C. to 850° C., from 600° C. to 850° C., or from 615° C. to 800° C. A high strain point allows for high temperatures during ion exchange treatment. Glasses with high strain point will relax stresses induced by ion exchange at higher temperatures less than glasses with lower strain point. Higher temperatures accelerate ion exchange processes so that ion exchange becomes more economical.
Optionally, the glass composition exhibits one or more of
The glass of this disclosure may have remarkable steepness of the temperature viscosity curve. Steepness of the curve may be quantified as the difference between the temperatures T4 and T7.6. For the glass of this disclosure this difference may be at least 250 K, at least 265 K, at least 280 K, or at least 300 K. Optionally, this value does not exceed 400 K, 380 K, or 360 K. For example, the difference between the temperatures T4 and T7.6 may range from 250 to 400 K, from 265 to 380 K, or from 280 to 360 K.
All of these parameters describe the viscosity behavior of the glass. The glass of this disclosure has rather high characteristic temperatures, making it possible to use high temperatures during ion exchange, thereby accelerating the ion exchange process.
An important property of the glass of this disclosure is its ability to build high compressive stress in very short time. The property is quantified by a CSS score—or just “CSS”—which is equivalent to the compressive stress formed in a test specimen. The further used index indicates the glass thickness used for measuring CSS. The glass compositions of this disclosure have remarkable CSS values at small glass thicknesses.
Optionally, the glass of this disclosure has a CSS200 μm of at least 800 MPa, at least 900 MPa, at least 1000 MPa, at least 1150 MPa, or even at least 1250 MPa. This is a very remarkable compressive stress susceptibility, which allows for introduction of very high compressive stresses into the glass within short time. Optionally, CSS200 μm ranges up to 1800 MPa, up to 1600 MPa, or up to 1500 MPa. In embodiments, CSS200 μm ranges from 800 MPa to 1800 MPa, from 900 MPa to 1600 MPa, or from 1000 MPa to 1500 MPa. Prior art glass compositions reach such high compressive stresses only after much longer ion exchange times. Often, prior art glass composition will reach compressive stresses of 1000 MPa only after more than 4 hours of ion exchange or not at all.
Optionally, the glass of this disclosure has a CSS30 μm of at least 600 MPa, at least 700 MPa, at least 800 MPa, at least 850 MPa, or even at least 900 MPa. Optionally, CSS30 μm ranges up to 1200 MPa, up to 1100 MPa, or up to 1000 MPa. In embodiments, CSS30 μm ranges from 600 MPa to 1200 MPa, from 700 MPa to 1100 MPa, or from 800 MPa to 1000 MPa. In an embodiment, the CSS30 μm score refers to the CSS30 μm. Prior art glass compositions do not reach such high compressive stresses at such small thicknesses.
Another way of expressing the remarkable property of this glass to accept compressive stress is the 1000 MPa IOX-time, i.e. the duration of ion exchange treatment in an alkali nitrate bath needed for the glass specimen to reach 1000 MPa of compressive stress at its surface. Optionally, the 1000 MPa IOX-time of the glass of this disclosure is less than 60 minutes, less than 30 minutes or even less than 20 minutes. In an embodiment, the 1000 MPa IOX-time refers to the IOX-time in a potassium nitrate bath.
The remarkable ability of this glass to be chemically strengthened is further illustrated with reference to its diffusivity. A high diffusivity means that the glass can receive a compressive stress layer of sufficient depth within a short time, making the production process of the glass more economical. In certain embodiments, the glass of this disclosure has a diffusivity of at least 10 μm2/h, 14 μm2/h, 18 μm2/h, 25 μm2/h, 35 μm2/h. Optionally, this value may range up to 80 μm2/h, 70 μm2/h, or 60 μm2/h. In certain embodiments, diffusivity is from 10 to 80 μm2/h, from 14 to 70 μm2/h, or from 18 to 60 μm2/h.
The glass of this disclosure may have a chemical resistance characterized by one or more of
Optionally, a hydrolytic resistance value in μg/g sodium equivalent may be at least 1, at least 5, or at least 10. In an embodiment, an alkali resistance value in mg/dm2 weight loss of is at least 1, at least 5, or at least 8. Further, an acid resistance value in mg/dm2 weight loss of may be at least 1, at least 2, or at least 3.
Glasses of this disclosure exhibit remarkable compressive stress susceptibility in MPa relative to the total content of alkali metal oxides R2O and alkali earth metal oxides R′O in weight percent
Prior art glasses need very high amounts of alkali metal oxides or alkali earth metal oxides in order to achieve compressive stress during ion exchange. To the contrary, the compositions described herein build high compressive stress even with moderate proportions of alkali metals and alkali earth metals. Optionally,
is at least 35, at least 50, at least 60, at least 80 or at least 90. In some embodiments,
is at least 100, at least 120, or at least 140. Optionally,
range up to 250, up to 200, or up to 150. In some embodiments,
is from 50 to 250, from 60 to 200, or from 60 to 150. The unit of this parameter (MPa/wt. %) is not indicated for reasons of legibility.
In an embodiment, this disclosure relates to a glass having a CSS200 μm in MPa relative to the coefficient of thermal expansion in a temperature range of from 20 to 300° C. in ppm/K
of at least 85, at least 100, at least 110, at least 120 or at least 130. Prior art glass compositions have the drawback of high thermal expansion, often above 9.0*10−6 K−1. The glass compositions of this disclosure provide for high CSS200 μm at low CTE, e.g. having a
from 100 to 250, from 110 to 220 or from 120 to 200. For example, CSS/CTE may range up to 250, up to 220 or up to 200. The unit of this parameter (MPa*K/ppm) is not indicated for reasons of legibility.
The refractive index of a glass used for displays should not be too high in order to provide for limited reflectance. Optionally, the refractive index nd of the glass of this disclosure is less than 1.600, less than 1.550, or even less than 1.540. In certain embodiments, the refractive index ranges from 1.520 to 1.600, or from 1.530 to 1.550.
In an embodiment, the glass does not devitrify, in particular at the working point (at a viscosity of 104 dPas). This is useful for the glass to be producible in down draw processes. In an embodiment, the glass can be produced by down draw processes such as slot down-draw or overflow fusion down draw. It is desirable that there is no devitrification at all at the working point of 104 dPas. However, at a slightly higher viscosity, in particular at a viscosity of 105 dPas, small crystal growth rates can be tolerated and glasses having crystal growth rates of not more than 0.5 μm/min at a viscosity of 105 dPas are generally compatible with production by down draw.
Thus, for the purpose of this disclosure the devitrification resistance may be expressed in terms of crystal growth rate at a viscosity of 105 dPas. The lower the crystal growth rate is, the higher is the devitrification resistance and thus the yield. The measurement of the crystallization rate is well-known. The crystallization rate is measured along the formed crystals, i.e. at their greatest extension. In particular, the crystallization rate is determined upon subjecting the glass to gradient tempering (for example using a gradient furnace).
The so-called lower devitrification temperature (LDT) is the temperature at which devitrification starts in an increasing temperature regimen. Above the liquidus temperature (also called upper devitrification temperature (UDT)) crystals do not occur even after longer times. The values of LDT and UDT generally differ between different glasses. The terms “crystallization” and “devitrification” are used synonymously herein if not indicated otherwise.
If there is crystallization, it occurs at temperatures above the lower devitrification temperature (LDT) and below the upper devitrification temperature (UDT), thus in a range between LDT and UDT. Generally, different temperatures are tested in order to determine the crystal growth rates at different viscosities. This also enables determining LDT and UDT as the lower limit and upper limit, respectively, of the temperature range in which crystallization occurs.
The crystal growth rate may be determined by thermally treating the glass for a time of 16 hours in a gradient furnace with increasing temperature regimen. A gradient furnace is a furnace having different heating zones, thus a furnace having areas of different temperatures. Increasing temperature regimen means that prior to be put into the furnace the temperature of the glass is lower than the temperature in any area of the furnace. Thus, the temperature of the glass is increased by putting it into the furnace independent of which area of the furnace the glass is put into. Hence, measurement of devitrification may be done by thermal treatment for 16 hours in a (preheated) gradient furnace that has zones of different temperatures. It is a location-based gradient, not a time-based gradient, because the gradient furnace is divided into locations or zones of different temperatures.
The furnace being divided into several heating zones enables testing different temperatures (and thus different viscosities) at the same time. This is a particular advantage of a gradient furnace. The temperatures shall be chosen such that the crystallization rate can be determined at different temperatures (and thus different viscosities) in the range between LDT and UDT. If LDT and UDT are unknown, it is useful that temperatures in a relatively large range are tested in order to enable determination of LDT and UDT. For example, the lowest temperature in the gradient furnace may be chosen such that it is about 350 K below the processing temperature (working point) of the glass. The working point corresponds to a viscosity of 104 dPas.
As described above, the crystal growth rate at a viscosity of 105 dPas is of relevance with respect to the producibility by down draw processes. Optionally, the glasses of the invention are so devitrification resistant that the crystal growth rate is at most 0.5 μm/min, at most 0.4 μm/min, at most 0.3 μm/min, at most 0.2 μm/min, at most 0.1 μm/min, at most 0.05 μm/min, at most 0.02 μm/min, or at most 0.01 μm/min at a viscosity of 105 dPas, in particular when the glass is thermally treated for 16 hours in a gradient furnace with increasing temperature regimen. In an embodiment, no devitrification occurs at all at a viscosity of 105 dPas. Importantly, if no devitrification occurs at all at a viscosity of 105 dPas, a crystal growth rate at 105 dPas cannot be determined. No devitrification at a viscosity of 105 dPas may also be expressed as a crystal growth rate of 0 μm/min.
Optionally, the crystallization rate is determined using glass grains, in particular glass grains of ca. 2 mm to 3 mm diameter. Such glass grains are put onto a carrier, such as a platinum carrier for the gradient tempering. For example, the carrier may have depressions, each for taking up a glass grain, and a hole at the bottom of each depression so that the crystallization rate can be determined microscopically. In view of the sizes of glass grains the depressions may have a diameter of 2 mm each and the holes may have a diameter of 0.9 mm each.
Subsequent to the thermal treatment it can be determined microscopically which crystal growth rate occurred in which temperature range (and thus at which viscosity). The crystal growth rate at a viscosity of 105 dPas is determined based on the known correlation of temperature and viscosity. In particular, based on the glass composition it is known which viscosity corresponds to which temperature. LDT and UDT may be determined as lower limit and upper limit, respectively, of the temperature range in which crystallization occurred. The different glass grains can easily be assigned to the different temperatures of the gradient furnace because it is known which position in the furnace has which temperature and which glass grain was located at which position in the furnace during the thermal treatment.
A glass article of this disclosure may have a thickness of 1,000 μm or less and comprise or consist of a glass as described herein. Generally, the article may be referred to as a thin glass article, or a glass sheet. It may have a thickness of less than 850 μm, less than 500 μm, less than 300 μm, less than 200 μm, or less than 100 μm. In some embodiments, the thickness may be as low as 80 μm or less, or 70 μm or less. Some articles have thicknesses of 50 μm or less, or 40 μm or less. Such thin glass articles have the property of being bendable and/or foldable. For such a flexible or foldable cover glass the desired thickness may be less than 100 μm, less than 80 μm, less than 60 μm, or less than 40 μm. In order for the article to be sufficiently impact resistant, a minimum thickness may be required. The minimum thickness may be at least 5 μm, at least 10 μm or at least 15 μm.
Owing to the remarkable property of having a low CTE and other desirable features, the glass article can be manufactured having a warp of less than 3.0 mm, less than 2.0 mm, or less than 1.0 mm. Generally, the glass article may be manufactured in a drawing process, wherein temperature differences between different portions of the glass will cause warp. Because the glass of this disclosure has a small CTE and other desirable properties, such as a good viscosity characteristic, articles with low warp may be obtained. In certain embodiments, warp is at least 5 μm, at least 10 μm, at least 100 μm, or at least 250 μm.
Optionally, the article may have a total thickness variation of less than 15 μm, less than 10 μm, less than 7 μm, or less than 5 μm. In embodiments, TTV may reach from 1 μm to 10 μm. In an embodiment, TTV is the thickness of a glass article ±10%, 5%, or ±3%.
The article may have an area of at least 10 cm2, at least 15 cm2, or at least 20 cm2. In embodiments, the article may have an area of less than 10,000 cm2, less than 1,000 cm2, or less than 200 cm2.
The article may have, on one or both of its major surfaces, a surface roughness Ra of not more than 5.0 nm, not more than 3.0 nm or not more than 1.5 nm. Such very small roughness is obtainable in a down-draw process.
The article may have, on one or both of its major surfaces, a remarkable chemical resistance. The chemical resistance may characterized as one or more of
The glass article may have a Vickers hardness of at least 580, at least 590 or at least 600. Optionally, Vickers hardness ranges from 580 to 800, from 590 to 700, or from 600 to 630.
In an embodiment, the glass article has excellent three-point bending strength, exhibiting a three-point bending strength of at least 100 MPa, at least 200 MPa or at least 300 MPa. It is remarkable that such a strength can be achieved even without ion exchange strengthening. With such high strength to start with, the strength of the article after ion exchange is even more remarkable. Optionally, the three-point bending strength may range from 100 MPa to 600 MPa, from 200 MPa to 500 MPa, or from 300 MPa to 400 MPa.
The glass article may comprise an ion-exchanged layer on one or both of its major surfaces. An ion exchange layer imparts high strength to the glass article. Optionally, the article may have, on one or both of its major surfaces, a compressive stress of at least 400 MPa, at least 700 MPa, at least 800 MPa, or at least 900 MPa. In embodiments, the compressive stress may range up to 1800 MPa, up to 1600 MPa, up to 1500 MPa, or up to 1400 MPa. For example, compressive stress may range from 400 MPa to 1800 MPa, from 700 MPa to 1600 MPa, or from 800 MPa to 1400 MPa.
In an embodiment, the glass article has a thickness of 20 to 40 μm, such as 25 to 35 μm and has a compressive stress on one or both of its major surfaces of at least 800 MPa, at least 850 MPa, or at least 900 MPa.
Optionally, the glass article exhibits a DoL on one or both of its major surfaces of from 6 to 12 μm, or from 7 to 11 μm. For example, DoL may be at least 6 μm, at least 7 μm, or at least 8 μm. Alternatively or additionally, DoL may range up to 15 μm, up to 13 μm, up to 12 μm, or up to 11 μm.
In an embodiment, DoL is from 15 to 25% of the article thickness, or from 16 to 20% of the article thickness. In embodiments, DoL is at least 15% of the article thickness, at least 16%, or at least 17% of the article thickness. DoL may be up to 33%, up to 25%, or up to 20% of the article thickness. In this context, DoL refers to the depth of one compressive stress layer. The total DoL of all compressive stress layers may be larger.
One of the astonishing properties of the article of this disclosure is that very high compressive stress can be achieved even in thin articles. In embodiments, the glass article has, on one or both of its major surfaces, a ratio of compressive stress in MPa to article thickness in μm of at least 4.0, at least 5.0, at least 6.0 or at least 10.0. In embodiments, this value may reach up to 40.0, up to 35.0, or up to 30.0. Optionally, the ratio of compressive stress in MPa to article thickness in μm is up to 10.0, up to 8.0, or up to 7.0. In certain embodiments, the ratio of compressive stress in MPa to article thickness in μm ranges from 4.0 to 40.0, from 5.0 to 35.0, from 5.0 to 30.0 or from 10.0 to 29.0. In a particular embodiment, this value ranges from 20.0 to 30.0. In an embodiment, the ratio of compressive stress in MPa to article thickness is at least 20.0, or at least 25.0.
Optionally, the article may have, on one or both of its major surfaces, a ratio of compressive stress in MPa to depth of ion exchanged layer in μm of at least 50, at least 75, or at least 90. In an embodiment, this value is even at least 100, at least 120 or at least 140. For example, the ratio of compressive stress in MPa to depth of ion exchanged layer in μm may range from 50 to 400, from 75 to 300, or from 90 to 200. In certain embodiments, the ratio of compressive stress in MPa to depth of ion exchanged layer in μm is up to 400, up to 300 or up to 200.
In an embodiment, this disclosure relates to a glass article exhibiting a three-point bending strength of at least 400 MPa, at least 500 MPa or at least 600 MPa.
In an embodiment, the glass article has excellent three-point bending strength, exhibiting a three-point bending strength of at least 400 MPa, at least 500 MPa or at least 600 MPa. It is remarkable that such a strength can be achieved. Optionally, the three-point bending strength may range from 400 MPa to 1200 MPa, from 500 MPa to 1000 MPa, or from 600 MPa to 800 MPa.
The glass and/or the glass article may be used in an electronic device, such as a portable computer, smartphone, tablet computer and other handheld or wearable devices. The glass and/or glass article may be part of a display.
Thus, an electronic device according to this disclosure may comprise a glass or glass article according to this disclosure. The electronic device may comprise a display, wherein the display comprises the glass and/or glass article of this disclosure. The glass article may be a cover glass of the electronic device.
The electronic device may be a flexible and/or foldable device, such as a flexible and/or foldable smartphone or tablet computer.
The glass may be produced by melting a batch of raw materials suitable for obtaining the compositions of this disclosure. For example, the glass may be melted in a platinum crucible. After melting, the glass melt may be fined using one or more fining agents to remove bubbles. Instead of using chemical fining agents, physical fining methods such as vacuum fining can be used.
In an industrial scale, glass articles may be prepared by float or down-draw processes such as slot down-draw or overflow fusion down draw methods. Slot down-draw is preferred because it allows for very small thickness.
After forming, the article may be strengthened by ion exchange (also called “chemical strengthening”). Strengthening may include immersing the article in a bath of molten salt. The salt is selected based on the desired ion exchange process. In preferred embodiments, the salt will be an alkali salt, such as an alkali nitrate. In certain embodiments, the salt bath contains potassium nitrate, optionally, about 100% KNO3.
Chemically strengthening a glass article by ion exchange is well known to the skilled person. The strengthening process may be done by immersing the glass article into a salt bath which contains monovalent ions to exchange with alkali ions inside the glass. The monovalent ions in the salt bath have larger radii than alkali ions inside the glass, e.g. Na+, K+, and/or Cs+. A compressive stress to the glass is built up after ion exchange due to larger ions squeezing into the glass network. After ion exchange, the strength of glass is significantly improved. In addition, the CS induced by chemical strengthening improves the bending properties of the toughened glass article and increases scratch resistance of the glass article. The typical salt used for chemical strengthening is, for example, K+-containing molten salt or mixtures of salts. Optional salt baths for chemical toughening are Na+-containing and/or K+-containing molten salt baths or mixtures thereof. Optional salts are NaNO3, KNO3, CsNO3, NaCl, KCl, CsCl, Na2SO4, K2SO4, Cs2SO4, Na2CO3, K2CO3, Cs2CO3, and K2Si2O5. Additives such as NaOH, KOH and other sodium salts or potassium salts are also used to better control the rate of ion exchange for chemical strengthening. Ion exchange may for example be done in KNO3 at temperatures in a range of from 300° C. to 480° C. or from 340° C. to 480° C., in particular from 340° C. to 450° C. or from 390° C. to 450° C. Chemical strengthening is not limited to a single step. It can include multi steps in one or more salt baths with alkaline metal ions of various concentrations and/or different ions in the salt baths to reach better toughening performance. Thus, the chemically toughened glass article can be toughened in one step or in the course of several steps, e.g. two steps. Two-step chemical toughening is in particular applied to Li2O-containing glasses as lithium may be exchanged for both sodium and potassium ions.
The inventors found that the glass exhibits a very fast ion exchange and achieves high compressive stress within short times. The time during which the article is immersed within the molten salt bath at the indicated temperatures may range from 20 minutes to 12 hours, from 25 minutes to 4 hours, or from 30 minutes to 2 hours. Optionally, the time is at least 20 minutes, at least 25 minutes, or at least 30 minutes. In embodiments, the ion exchange time is not more than 2 hours, or not more than 1 hour.
Optionally, during ion exchange the temperature of the salt bath will be in a temperature range of from Tg−400 to Tg−100° C., or from Tg−250 to Tg−150° C.
In an embodiment, the method includes:
Each of the following items represents specific embodiments of glasses, glass articles, and other aspects of this disclosure, as described in detail hereinabove.
A first item relates to a glass comprising
A second item relates to a glass of the first item having a coefficient of thermal expansion in a temperature range of from 20 to 300° C. of less than 10.0*10−6 K−1, less than 9.5*10−6 K−1, less than 9.2*10−6 K−1, less than 8.8*10−6 K−1, less than 8.5*10−6 K−1 or less than 8.2*10−6 K−1.
A third item relates to a glass of the first or second item, having a Young's modulus of at least 70 GPa, at least 74 GPa, at least 75 GPa, or at least 78 GPa.
A fourth item relates to a glass of at least one of the first to third items, having a Poisson's ratio of from 0.220 to 0.260, from 0.225 to 0.255, of from 0.230 to 0.250.
A fifth item relates to a glass of at least one of the first to fourth items, having a 1000 MPa IOX-time of less than 60 minutes.
A sixth item relates to a glass of at least one of the first to fifth items, having a density of from 2.530 to 2.800 g/cm3, from 2.580 to 2.700 g/cm3, or from 2.600 to 2.690 g/cm3.
A seventh item relates to a glass of at least one of the first to sixth items, having a glass transition temperature Tg of at least 590° C., at least 610° C. or at least 625° C.
An eighth item relates to a glass of at least one of the first to seventh items, having a compressive stress susceptibility defined as a CSS200 μm score of at least 800 MPa, optionally in a 100% KNO3 bath.
A ninth item relates to a glass of at least one of the first to eighth items, having a chemical resistance characterized by one or more of
A tenth item relates to a glass of at least one of the first to ninth items, having a compressive stress susceptibility in MPa relative to the total content of alkali metal oxides R2O and alkali earth metal oxides R′O in weight percent
of at least 35, at least 50, at least 60 or at least 80.
An eleventh item relates to a glass of at least one of the first to tenth items, having a compressive stress susceptibility in MPa relative to the coefficient of thermal expansion in a temperature range of from 20 to 300° C. in ppm/K
of at least 85, at least 100, at least 110 or at least 120.
A twelfth item relates to a glass of at least one of the first to eleventh items, having a total amount of alkali metal oxides, alkali earth metal oxides and ZnO of not more than 27.0% by weight.
A thirteenth item relates to a glass of at least one of the first to twelfth items, wherein a ratio of a second most abundant alkali metal oxide B, and a most abundant alkali metal oxide A in weight percent is less than 0.23, less than 0.22, or less than 0.18.
A fourteenth item relates to a glass of the thirteenth item, wherein A=Na2O and B═K2O, or B═Na2O and A=K2O.
A fifteenth item relates to a glass of at least one of the first to fourteenth items, having a ratio of the weight amount of K2O relative to the sum of the weight amounts of Li2O and Na2O of less than 0.23, less than 0.22, or less than 0.18.
A sixteenth item relates to a glass of at least one of the first to fourteenth items, having a ratio of the weight amount of Na2O relative to the sum of the weight amounts of Li2O and K2O of less than 0.23, less than 0.22, or less than 0.18.
A seventeenth item relates to a glass of at least one of the first to sixteenth items, having a ratio of the weight amount of SiO2 relative to the sum of the weight amounts of Li2O and Na2O of less than 5.5, less than 4.9, or less than 4.5.
An eighteenth item relates to a glass of at least one of the first to seventeenth items, comprising
A nineteenth item relates to a glass of at least one of the first to eighteenth items, wherein the sum of the contents of Al2O3 and B2O3 is less than 20.5% by weight, less than 18.0% by weight, or less than 17.0% by weight.
A twentieth item relates to a glass of at least one of the first to nineteenth items, wherein the sum of the contents of Al2O3 and B2O3 is at least 5.0% by weight, at least 7.0% by weight, at least 8.5% by weight, or at least 10.5% by weight.
A twenty-first item relates to a glass of at least one of the first to twentieth items, wherein the sum of the contents of all alkali metal oxides R2O is less than 20.5% by weight, less than 19.5% by weight, or less than 18.5% by weight.
A twenty-second item relates to a glass of at least one of the first to twenty-first items, wherein the ratio of (a) the content of the second most abundant alkali metal oxide in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent from 0.0 to 0.4, from 0.0 to 0.3 or from 0.0 to 0.2.
A twenty-third item relates to a glass of at least one of the first to twenty-second items, wherein the sum of the contents of MgO and the second most abundant alkali metal oxide in weight percent is less than 8.0% by weight, less than 6.0% by weight or less than 4.0% by weight.
A twenty-fourth item relates to a glass of at least one of the first to twenty-third items, wherein the glass comprises the following components in percent by weight
wherein R2O is the sum of the amounts of the alkali metal oxides and R′O is the sum of the amounts of all alkali earth metal oxides.
A twenty-fifth item relates to a glass of at least one of the first to twenty-fourth items, wherein the glass comprises the following components in percent by weight
A twenty-sixth item relates to a glass of at least one of the first to twenty-fourth items, wherein the glass comprises the following components in percent by weight
A twenty-seventh item relates to a glass of at least one of the first to twenty-fourth items, wherein the glass comprises the following components in percent by weight
A twenty-eighth item relates to a glass of at least one of the first to twenty-fourth items, wherein the glass comprises the following components in percent by weight
A twenty-ninth item relates to a glass of at least one of the first to twenty-eighth items, wherein the amount of ZrO2 is at least 4.5% by weight, at least 5.1% by weight, or at least 6.0% by weight.
A thirtieth item relates to a glass of at least one of the first to twenty-ninth items, wherein the sum of the amounts of arsenic and antimony is less than 100 ppm.
A thirty-first item relates to a glass of at least one of the first to thirtieth items, wherein the sum of the amounts of lead and bismuth is less than 100 ppm.
A thirty-second item relates to a glass of at least one of the first to thirty-first items, wherein
A thirty-third item relates to a glass of at least one of the first to thirty-second items, wherein the amount of the alkali earth metal oxides R′O is less than 10.0% by weight, less than 6.0% by weight, less than 4.0% by weight or less than 2.0% by weight.
A thirty-fourth item relates to a glass of at least one of the first to thirty-third items, wherein glass composition exhibits one or more of
A thirty-fifth item relates to a glass of at least one of the first to thirty-fourth items, wherein the ratio of (a) the sum of the contents of all alkali earth metal oxides R′O in weight percent to (b) the content of SiO2 in weight percent is from 0.0 to <0.06, <0.05, <0.04, <0.03, <0.02 or <0.01.
A thirty-sixth item relates to a glass of at least one of the first to thirty-fifth items, wherein the ratio of (a) the sum of the contents of all alkali metal oxides R2O in weight percent to (b) the content of SiO2 in weight percent is from 0.0 to <0.37, <0.35, <0.30 or <0.28.
A thirty-seventh item relates to a glass of at least one of the first to thirty-sixth items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the content of SiO2 in weight percent is from 0.08 to 0.40, from 0.10 to 0.35 or from 0.19 to 0.25.
A thirty-eighth item relates to a glass of at least one of the first to thirty-seventh items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent is from 0.30 to 2.00, from 0.35 to 1.80 or from 0.65 to 1.25.
A thirty-ninth item relates to a glass of at least one of the first to thirty-eighth items, wherein the sum of the contents of Al2O3 and ZrO2 in weight percent is from 10.0 to 30.0, 15.0 to 28.0 or 22.0 to 26.0.
A fortieth item relates to a glass of at least one of the first to thirty-ninth items, the glass having a steepness of its temperature-viscosity curve characterized by a difference between its temperatures T4 and T7.6 of from 250 to 400 K, from 265 to 380 K, or from 280 to 360 K.
A forty-first item relates to a glass of at least one of the first to fortieth items, the glass having an amount of ZrO2 is at least 6.8% by weight, or at least 7.5% by weight.
A forty-second item relates to a glass of at least one of the first to forty-first items, the glass having a ratio of the amount of ZrO2 to the amount of Al2O3 in percent by weight of at least 0.30, or at least 0.45.
A forty-third item relates to a glass of at least one of the first to forty-second items, the glass having a diffusivity of at least 10 μm2/h, at least 14 μm2/h, or at least 18 μm2/h.
A forty-fourth item relates to a glass of at least one of the first to forty-third items, the glass having a diffusivity of up to 80 μm2/h, up to 70 μm2/h, or up to 60 μm2/h.
A forty-fifth item relates to a glass of at least one of the first to forty-fourth items, having a compressive stress susceptibility defined as a CSS30 μm score of at least 600 MPa, at least 700 MPa, or at least 800 MPa.
A forty-sixth item relates to a glass of at least one of the first to forty-fifth items, the glass having all of the following properties:
A forty-seventh item relates to a glass of at least one of the first to forty-sixth items, the glass having all of the following properties:
A forty-eighth item relates to a glass of at least one of the first to forty-seventh items, the glass having all of the following properties:
A forty-ninth item relates to a glass of at least one of the first to forty-eighth items, the glass comprising one or more of the following:
A fiftieth item relates to a glass comprising the following components in percent by weight
wherein R2O is the sum of the amounts of the alkali metal oxides and R′O is the sum of the amounts of all alkali earth metal oxides.
A fifty-first item relates to a glass of the fiftieth item, wherein the glass comprises the following components in percent by weight
A fifty-second item relates to a glass of the fiftieth or fifty-first item, wherein the glass comprises the following components in percent by weight
wherein a total amount of Al2O3 and B2O3 in a total amount is from 7.0 to 22.0% by weight, and wherein the ratio of (a) the contents of ZrO2 and Y2O3 in weight percent to (b) the content of SiO2 in weight percent is from 0.15 to 0.40.
A fifty-third item relates to a glass of at least one of the fiftieth to fifty-second items, wherein the glass comprises the following components in percent by weight
wherein a ratio of the amount of ZrO2 to the amount of Al2O3 in percent by weight is at least 0.50.
A fifty-fourth item relates to a glass of at least one of the fiftieth to fifty-third items, wherein the glass comprises the following components in percent by weight
A fifty-fifth item relates to a glass of at least one of the fiftieth to fifty-fourth items, wherein the glass comprises the following components in percent by weight
A fifty-sixth item relates to a glass of at least one of the fiftieth to fifty-fifth items, having a glass transition temperature Tg of at least 590° C., at least 610° C. or at least 625° C.
A fifty-seventh item relates to a glass of at least one of the fiftieth to fifty-sixth items, having a compressive stress susceptibility defined as a CSS200 μm score of at least 800 MPa, optionally in a 100% KNO3 bath.
A fifty-eighth item relates to a glass of at least one of the fiftieth to fifty-seventh items, having a chemical resistance characterized by one or more of
A fifty-ninth item relates to a glass of at least one of the fiftieth to fifty-eighth items, having a compressive stress susceptibility in MPa relative to the total content of alkali metal oxides R2O and alkali earth metal oxides R′O in weight percent
of at least 35, at least 50, at least 60 or at least 80.
A sixtieth item relates to a glass of at least one of the fiftieth to fifty-ninth items, having a compressive stress susceptibility in MPa relative to the coefficient of thermal expansion in a temperature range of from 20 to 300° C. in ppm/K
of at least 85, at least 100, at least 110 or at least 120.
A sixty-first item relates to a glass of at least one of the fiftieth to sixtieth items, having a total amount of alkali metal oxides, alkali earth metal oxides and ZnO of less than 27.0% by weight.
A sixty-second item relates to a glass of at least one of the fiftieth to sixty-first items, wherein a ratio of a second most abundant alkali metal oxide B, and a most abundant alkali metal oxide A in weight percent is less than 0.23, less than 0.22, or less than 0.18.
A sixty-third item relates to a glass of the sixty-second item, wherein A=Na2O and B=K2O, or B=Na2O and A=K2O.
A sixty-fourth item relates to a glass of at least one of the fiftieth to sixty-third items, having a ratio of the weight amount of K2O relative to the sum of the weight amounts of Li2O and Na2O of less than 0.23, less than 0.22, or less than 0.18.
A sixty-fifth item relates to a glass of at least one of the fiftieth to sixty-fourth items, having a ratio of the weight amount of Na2O relative to the sum of the weight amounts of Li2O and K2O of less than 0.23, less than 0.22, or less than 0.18.
A sixty-sixth item relates to a glass of at least one of the fiftieth to sixty-fifth items, having a ratio of the weight amount of SiO2 relative to the sum of the weight amounts of Li2O and Na2O of less than 5.5, less than 4.9, or less than 4.5.
A sixty-seventh item relates to a glass of at least one of the fiftieth to sixty-sixth items, comprising
A sixty-eighth item relates to a glass of at least one of the fiftieth to sixty-seventh items, wherein the sum of the contents of Al2O3 and B2O3 is less than 20.5% by weight, less than 18.0% by weight, or less than 17.0% by weight.
A sixty-ninth item relates to a glass of at least one of the fiftieth to sixty-eighth items, wherein the sum of the contents of Al2O3 and B2O3 is at least 5.0% by weight, at least 7.0% by weight, at least 8.5% by weight, or at least 10.5% by weight.
A seventieth item relates to a glass of at least one of the fiftieth to sixty-ninth items, wherein the sum of the contents of all alkali metal oxides R2O is less than 20.5% by weight, less than 19.5% by weight, or less than 18.5% by weight.
A seventy-first item relates to a glass of at least one of the fiftieth to seventieth items, wherein the ratio of (a) the content of the second most abundant alkali metal oxide in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent from 0.0 to 0.4, from 0.0 to 0.3 or from 0.0 to 0.2.
A seventy-second item relates to a glass of at least one of the fiftieth to seventy-first items, wherein the sum of the contents of MgO and the second most abundant alkali metal oxide in weight percent is less than 8.0% by weight, less than 6.0% by weight or less than 4.0% by weight.
A seventy-third item relates to a glass of at least one of the fiftieth to seventy-second items, wherein the glass comprises the following components in percent by weight
A seventy-fourth item relates to a glass of at least one of the fiftieth to seventy-third items, wherein the glass comprises the following components in percent by weight
A seventy-fifth item relates to a glass of at least one of the fiftieth to seventy-fourth items, wherein the glass comprises the following components in percent by weight
A seventy-sixth item relates to a glass of at least one of the fiftieth to seventy-fifth items, wherein the glass comprises the following components in percent by weight
A seventy-seventh item relates to a glass of at least one of the fiftieth to seventy-sixth items, wherein the amount of ZrO2 is at least 4.5% by weight, at least 5.1% by weight, or at least 6.0% by weight.
A seventy-eighth item relates to a glass of at least one of the fiftieth to seventy-seventh items, wherein the sum of the amounts of arsenic and antimony is less than 100 ppm.
A seventy-ninth item relates to a glass of at least one of the fiftieth to seventy-eighth items, wherein the sum of the amounts of lead and bismuth is less than 100 ppm.
An eightieth item relates to a glass of at least one of the fiftieth to seventy-ninth items, wherein
An eighty-first item relates to a glass of at least one of the fiftieth to eightieth items, wherein the amount of the alkali earth metal oxides R′O is less than 10.0% by weight, less than 6.0% by weight, less than 4.0% by weight or less than 2.0% by weight.
An eighty-second item relates to a glass of at least one of the fiftieth to eighty-first items, wherein glass composition exhibits one or more of
An eighty-third item relates to a glass of at least one of the fiftieth to eighty-second items, wherein the ratio of (a) the sum of the contents of all alkali earth metal oxides R′O in weight percent to (b) the content of SiO2 in weight percent is from 0.0 to <0.06, <0.05, <0.04, <0.03, <0.02 or <0.01.
An eighty-fourth item relates to a glass of at least one of the fiftieth to eighty-third items, wherein the ratio of (a) the sum of the contents of all alkali metal oxides R2O in weight percent to (b) the content of SiO2 in weight percent is from 0.0 to <0.37, <0.35, <0.30 or <0.28.
An eighty-fifth item relates to a glass of at least one of the fiftieth to eighty-fourth items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the content of SiO2 in weight percent is from 0.08 to 0.40, from 0.10 to 0.35 or from 0.19 to 0.25.
An eighty-sixth item relates to a glass of at least one of the fiftieth to eighty-fifth items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent is from 0.30 to 2.00, 0.35 to 1.80 or from 0.65 to 1.25.
An eighty-seventh item relates to a glass of at least one of the fiftieth to eighty-sixth items, wherein the sum of the contents of Al2O3 and ZrO2 in weight percent is from 10.0 to 30.0, 15.0 to 28.0 or 22.0 to 26.0.
An eighty-eighth item relates to a glass of at least one of the fiftieth to eighty-seventh items, the glass having a steepness of its temperature-viscosity curve characterized by a difference between its temperatures T4 and T7.6 of from 250 to 400 K, from 265 to 380 K, or from 280 to 360 K.
An eighty-ninth item relates to a glass of at least one of the fiftieth to eighty-eighth items, the glass having an amount of ZrO2 is at least 6.8% by weight, or at least 7.5% by weight.
A ninetieth item relates to a glass of at least one of the fiftieth to eighty-ninth items, the glass having a ratio of the amount of ZrO2 to the amount of Al2O3 in percent by weight of at least 0.30, or at least 0.45.
A ninety-first item relates to a glass of at least one of the fiftieth to ninetieth items, the glass having a diffusivity of at least 10 μm2/h, at least 14 μm2/h, or at least 18 μm2/h.
A ninety-second item relates to a glass of at least one of the fiftieth to ninety-first items, the glass having a diffusivity of up to 80 μm2/h, up to 70 μm2/h, or up to 60 μm2/h.
A ninety-third item relates to a glass of at least one of the fiftieth to ninety-second items, having a compressive stress susceptibility defined as a CSS30 μm score of at least 600 MPa, at least 700 MPa, or at least 800 MPa.
A ninety-fourth item relates to a glass of at least one of the fiftieth to ninety-third items, the glass having all of the following properties:
A ninety-fifth item relates to a glass of at least one of the fiftieth to ninety-fourth items, the glass having all of the following properties:
A ninety-fourth item relates to a glass of at least one of the fiftieth to ninety-fifth items, the glass having all of the following properties:
A ninety-fifth item relates to a glass of at least one of the fiftieth to ninety-fourth items, the glass comprising one or more of the following:
A ninety-sixth item relates to a glass of at least one of the fiftieth to ninety-fifth items, having a coefficient of thermal expansion in a temperature range of from 20 to 300° C. of less than 10.0*10−6 K−1, less than 9.5*10−6 K−1, less than 9.2*10−6 K−1, less than 8.8*10−6 K−1, less than 8.5*10−6 K−1 or less than 8.2*10−6 K−1.
A ninety-seventh item relates to a glass of at least one of the fiftieth to ninety-sixth items, having a Young's modulus of at least 70 GPa, at least 74 GPa, at least 75 GPa, or at least 78 GPa.
A ninety-eighth item relates to a glass of at least one of the fiftieth to ninety-seventh items, having a Poisson's ratio of from 0.220 to 0.260, from 0.225 to 0.255, of from 0.230 to 0.250.
A ninety-ninth item relates to a glass of at least one of the fiftieth to ninety-eighth items, having a 1000 MPa IOX-time of less than 60 minutes.
A hundredth item relates to a glass of at least one of the fiftieth to ninety-ninth items, having a density of from 2.530 to 2.800 g/cm3, from 2.580 to 2.700 g/cm3, or from 2.600 to 2.690 g/cm3.
A hundred-first item relates to a glass of at least one of the fiftieth to hundredth items, wherein the glass comprises the following components in percent by weight
A hundred-second item relates to a glass of at least one of the fiftieth to hundred-first items, wherein the glass comprises the following components in percent by weight
A hundred-third item relates to a glass of at least one of the fiftieth to hundred-second items, wherein the glass comprises the following components in percent by weight
A hundred-fourth item relates to a glass of at least one of the fiftieth to hundred-third items, wherein the glass comprises the following components in percent by weight
A hundred-fifth item relates to a glass of at least one of the fiftieth to hundred-fourth items, wherein the glass comprises the following components in percent by weight
A hundred-sixth item relates to a glass article, optionally having a thickness of 1,000 μm or less, and comprising or consisting of
A hundred-seventh item relates to a glass article according to the hundred-sixth item having a thickness of less than 1,000 μm, less than 850 μm, less than 300 μm, less than 200 μm, or less than 100 μm.
A hundred-eighth item relates to a glass article according to the hundred-sixth or hundred-seventh item having a thickness of at least 5 μm, at least 10 μm or at least 15 μm.
A hundred-ninth item relates to a glass article according to one of the hundred-sixth to hundred-eighth item having a thickness less than 80 μm, less than 60 μm, or less than 40 μm.
A hundred-tenth item relates to a glass article according to at least one of the hundred-sixth to hundred-ninth item having a warp of less than 3.0 mm, less than 2.0 mm, or less than 1.0 mm.
A hundred-eleventh item relates to a glass article according to at least one of the hundred-sixth to hundred-tenth item having a total thickness variation of less than 15 μm, less than 10 μm, or less than 5 μm.
A hundred-twelfth item relates to a glass article according to at least one of the hundred-sixth to hundred-eleventh item having an area of at least 10 cm2, at least 15 cm2, or at least 20 cm2.
A hundred-thirteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-twelfth item having an area of less than 10,000 cm2, less than 1,000 cm2, or less than 200 cm2.
A hundred-fourteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-thirteenth item having, on one or both of its major surfaces, a surface roughness Ra of not more than 5.0 nm, not more than 3.0 nm or not more than 1.5 nm.
A hundred-fifteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-fourteenth item having, on one or both of its major surfaces, a chemical resistance characterized by one or more of
A hundred-sixteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-fifteenth item having a Vickers hardness of at least 580, at least 590 or at least 600.
A hundred-seventeenth item relates to a glass article according to at least one of the hundred-sixth to hundred-sixteenth item, exhibiting a three-point bending strength of at least 100 MPa, at least 200 MPa or at least 300 MPa.
A hundred-eighteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-seventeenth item, having—a thickness of less than 100 μm,
A hundred-nineteenth item relates to a glass article according to at least one of the hundred-sixth to hundred-eighteenth item, having
A hundred-twentieth item relates to a glass article according to at least one of the hundred-sixth to hundred-nineteenth items comprising an ion-exchanged layer on one or both of its major surfaces.
A hundred-twenty-first item relates to a glass article according to the hundred-twentieth item having, on one or both of its major surfaces, a compressive stress of at least 400 MPa, at least 700 MPa, at least 800 MPa, or at least 900 MPa.
A hundred-twenty-second item relates to a glass article according to the hundred-twentieth or hundred-twenty-first items having, on one or both of its major surfaces, a ratio of compressive stress in MPa to article thickness in μm of at least 4.0, at least 5.0, or at least 6.0.
A hundred-twenty-third item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-second items, having, on one or both of its major surfaces, a ratio of compressive stress in MPa to depth of ion exchanged layer in μm of at least 50, at least 75, or at least 90.
A hundred-twenty-fourth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-third items, exhibiting a three-point bending strength of at least 400 MPa, at least 500 MPa or at least 600 MPa.
A hundred-twenty-fifth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-fourth items, having a thickness of 20 to 40 μm, such as 25 to 35 μm and a compressive stress on one or both of its major surfaces of at least 800 MPa, at least 850 MPa, or at least 900 MPa.
A hundred-twenty-sixth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-fifth items, having a DoL on one or both of its major surfaces of from 6 to 12 μm, or from 7 to 11 μm.
A hundred-twenty-seventh item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-sixth items, having a DoL of at least 6 μm, at least 7 μm, or at least 8 μm.
A hundred-twenty-eighth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-seventh items, having a DoL of up to 15 μm, up to 13 μm, up to 12 μm, or up to 11 μm.
A hundred-twenty-ninth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-eighth items, having a DoL from 15 to 25% of the article thickness, or from 16 to 20% of the article thickness.
A hundred-thirtieth item relates to a glass article according to at least one of the hundred-twentieth to hundred-twenty-ninth items, having a DoL of at least 15% of the article thickness, at least 16%, or at least 17% of the article thickness.
A hundred-thirty-first item relates to a glass article according to at least one of the hundred-twentieth to hundred-thirtieth items, having a DoL of up to 33%, up to 25%, or up to 20% of the article thickness.
A hundred-thirty-second item relates to a glass article according to at least one of the hundred-twentieth to hundred-thirty-first item, having
A hundred-thirty-third item relates to a glass article according to at least one of the hundred-twentieth to hundred-thirty-second item, having
A hundred-thirty-fourth item relates to a glass article according to at least one of the hundred-twentieth to hundred-thirty-third item, having
A hundred-thirty-fifth item relates to a glass article according to at least one of the hundred-twentieth to hundred-thirty-fourth item, having
A hundred-thirty-sixth item relates to an electronic device comprising
A hundred-thirty-seventh item relates to an electronic device according to the hundred-thirty-sixth item, comprising a display, the display comprising
A hundred-thirty-eighth item relates to an electronic device according to the hundred-thirty-sixth or hundred-thirty-seventh item, wherein the electronic device is a foldable device, such as a foldable smartphone or tablet computer.
A hundred-thirty-ninth item relates to a glass comprising the following components in percent by weight
wherein R′O is the sum of the amounts of all alkali earth metal oxides.
A hundred-fortieth item relates to a glass according to the hundred-thirty-ninth item, wherein the amount of ZrO2 is at least 5.0% by weight.
A hundred-forty-first item relates to a glass according to the hundred-thirty-ninth item, wherein the amount of ZrO2 is at least 5.1% by weight.
A hundred-forty-second item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-first items, wherein the glass is free of BaO.
A hundred-forty-third item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-second items, wherein the glass contains SiO2 in amounts of up to 64.0% by weight.
A hundred-forty-fourth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-third items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the content of SiO2 in weight percent is at least 0.08.
A hundred-forty-fifth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-fourth items, wherein the ratio of (a) the sum of the contents of ZrO2 and Y2O3 in weight percent to (b) the sum of the contents of Al2O3 and B2O3 in weight percent is at least 0.30.
A hundred-forty-sixth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty fifth items, wherein the glass contains MgO in amount of at least 0.5% by weight.
A hundred-forty-seventh item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-sixth items, wherein the crystal growth rate is at most 0.5 μm/min at a viscosity of 105 dPas, when the glass is thermally treated for 16 hours in a gradient furnace with increasing temperature regimen.
A hundred-forty-eighth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-seventh items, wherein the amount of Li2O is at most 0.5% by weight.
A hundred-forty-ninth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-eighth items, wherein the sum R′O+ZnO is not more than 13.0% by weight.
A hundred fiftieth item relates to a glass according to at least one of the hundred-thirty-ninth to hundred-forty-ninth items, wherein the content of Al2O3 ranges from 5.0 to 16.0% by weight.
Exemplary compositions of glasses according to this invention were prepared by melting appropriate glass raw materials. The following table provides an overview of compositions and properties of these glasses.
Thin sheets of glass were prepared from compositions 1 to 4 and 6 to 8. The sheet thickness was 200 μm. Subsequently, the sheets were ion exchange treated in a 100% KNO3 salt bath at 440° C. for 30 minutes. The resulting compressive stress and depth of the ion exchanged layer (DoL) are listed in the following table.
Articles having compositions 1 and 2 were tested for their hardness and three-point bending (3PB) strength. Vickers hardness testing was performed on articles without ion exchanged layer. Three-point bending tests were done using the both non ion exchanged articles, and articles with compressive stress of a glass article having the compositions of Example 1 (CS=1239 MPa, DoL=10.0 μm) and Example 2 (CS=1431 MPa, DoL=14.6 μm), for 200 μm thick glasses, respectively. The results are shown below.
The following compositions are within the scope of this disclosure. The sum of components in the tables may add up to slightly more or less than 100%, which may be due to rounding. Fining agents, such as 0.1% SnO2 and 0.2 Cl are not indicated in the tables below.
Hydrolytic resistance was tested according to ISO 719. Alkali resistance was measured according to ISO 695, and acid resistance was tested in accordance with DIN 12116. The results are shown in the following table.
Further exemplary compositions of glasses were prepared by melting appropriate glass raw materials. The following table provides an overview of compositions and properties of these glasses.
Thin sheets of glass were prepared from compositions 9 to 11, 28, 30 to 35, 37 to 40, and 42 to 49. The sheet thickness was 200 μm. Subsequently, the sheets were ion exchange treated in a 100% KNO3 salt bath at 440° C. for 30 minutes. The resulting compressive stress and depth of the ion exchanged layer (DoL) are listed in the following tables.
Articles having compositions 1, 3, 4, 6 to 11, 28, 30, 32 to 35, 37, 38 and 40 were tested for their three-point bending (3PB) strength. Three-point bending tests were done using ion exchanged articles with compressive stress and DoL as indicated in the tables below. The thickness of the articles was 500 μm. The results are shown in the tables below.
The devitrification resistance was determined in terms of crystal growth rate (in μm/min) at a viscosity of 105 dPas for compositions 1, 5, 7, 34, 37, 40 to 44, 46, 48 and 49. The lower the crystal growth rate is, the higher is the devitrification resistance. The measurement of the crystal growth rate is well known. The crystal growth rate is measured along the formed crystals, i.e. at their greatest extension.
Briefly, the crystal growth rate was determined by thermally treating the glass for 16 hours in a gradient furnace with increasing temperature regimen. Importantly, if no devitrification occurs at all at a viscosity of 105 dPas, a crystal growth rate at 105 dPas cannot be determined. No devitrification may also be expressed as a crystal growth rate of 0 μm/min at 105 dPas.
The crystallization rate was determined using glass grains of ca. 2 mm to 3 mm diameter. The glass grains were put onto a platinum carrier for the gradient tempering. The carrier had depressions, each for taking up a glass grain, and a hole at the bottom of each depression for optical inspection so that the crystal growth rate was determined microscopically. The depressions had a diameter of 2 mm each and the holes had a diameter of 0.9 mm each.
The results are shown in the following table.
Number | Date | Country | Kind |
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21216667.2 | Dec 2021 | EP | regional |
This application is a national stage entry under 35 U.S.C. § 371 of International Patent Application No. PCT/EP2022/087221 entitled “Glass composition, glass article and method of making it,” filed on Dec. 21, 2022, which is incorporated in its entirety herein by reference. International Patent Application No. PCT/EP2022/087221 claims priority to European Patent Application No. 21216667.2 filed on Dec. 21, 2021, which is incorporated in its entirety herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/087221 | 12/21/2022 | WO |