This invention relates generally to refrigerated merchandisers, and more particularly, to glass doors for use in commercial refrigerated merchandisers, such as for example, but not limited to, self-service cold beverage display cases, refrigerated food display cases, frozen food display cases, and other merchandisers wherein a product is housed in a chilled product display area for viewing through a glass panel door.
It is long been the practice to merchandise food and beverage products in refrigerated display cases. Conventional refrigerated merchandisers typically comprise a refrigerated, insulated enclosure defining a temperature controlled product display cabinet having one or more glass doors. The temperature of the interior of the product display cabinet is maintained in a desired temperature range, typically within a specified range between 0 degrees F. and 40 degrees F. depending upon the proper storage temperature for the particular product being displayed. Refrigerated merchandisers of this type are commonly found in convenience stores, delicatessens, supermarkets and other retail establishments for displaying products for self-service selection by purchasers, such as meats, poultry, diary products, frozen foods, cold beverages, such as soft drinks, juices, beer, wine coolers, and the like. The products are generally displayed on shelves provided within the temperature controlled interior of the display cabinet between. To select a product for purchase, the customer opens a door to access the interior of the display cabinet and reaches in to retrieve the desired product from the shelf.
Display cabinets used to merchandise food and beverage products customarily employ one or more glass doors through which potential customers may view the product within the display cabinet prior to selection. Most commonly, each glass door is an insulated glass door, typically being of double panel or triple panel construction, surround by a structural frame. For example, U.S. Pat. No. 4,741,127 discloses a double panel insulated glass door having a pair of parallel glass panes disposed in spaced relationship with a metal spacer therebetween for maintaining an air gap between the glass panels sealed by a polysulfide sealant disposed between the glass panels about the periphery of the glass panel. This glass panel assembly is captured in a structural frame for supporting the glass assembly and providing a decorative finished trim about the outer perimeter of the glass assembly. The structural frame is assembled from a plurality of extrusions of aluminum or other suitable metal disposed along the respective sides of the glass panel assembly with a thermal insulating barrier of molded, expanded, or extruded plastic foam material, such as structural foam. A double backed adhesive tape, preferably of a foam type, is provided between the front glass panel and a front leg portion of the thermal insulating barrier, and a strip of similar tape is provided between the front leg portion of the thermal insulating barrier and the inside surface of the front wall of the outer metal frame. A sealing gasket strip is secured to rear side of the thermal barrier on the backside of the frame for providing a seal between the door and the cabinet frame when the door is closed. The door is supported via hinge pins located at the upper and lower corners of one side of the door which are received into associated hinge brackets mounted on the cabinet frame. A handle is mounted to the door's structural frame on the side opposite the hinge pins.
U.S. Pat. Nos. 4,998,382 and 5,024,023 disclose a triple panel insulated glass door having three parallel glass panes disposed in spaced relationship with a metal spacer between each set of neighboring glass panels for maintaining a pair of air gaps between the glass panels sealed by a polysulfide adhesive disposed between the glass panels about the periphery of the glass panel. As with the previously discussed double panel glass door, this glass panel assembly is captured in a structural frame for supporting the glass assembly and providing a decorative finished trim about the outer perimeter of the glass assembly. The structural frame is assembled from a plurality of extrusions of aluminum or other suitable metal disposed along the respective sides of the glass panel assembly. The inner side faces of the structural frame members are in contact with the polysulfide adhesive disposed about the outer periphery of the glass panel assembly. A foam adhesive tape is interposed between a forward side of an inwardly projecting flange of the frame and the rear face of the outer perimeter of the forward glass panel. A sealing gasket strip is provided on the rear side of a plastic moulding supported on the rear side of the outer frame for providing a seal between the door and the cabinet frame when the door is closed. The door is supported via hinge pins located at the upper and lower corners of one side of the door which are received into associated hinge brackets mounted on the cabinet frame. A handle is mounted to the door's structural frame on the side opposite the hinge pins.
Additional examples of conventional insulated glass doors having multiple glass panel assemblies supported in a structural framework extending about the perimeter of the panel assembly are disclosed in U.S. Pat. Nos. 6,318,027; 6,393,768; 6,401,399; 6,606,832; 6,637,093; and U.S. Pat. Appln. Pub. No. 2004/0172892. In an embodiment of a three panel insulated glass door disclosed in U.S. Pat. No. 6,606,832, a forward frame of the structural frame extends inwardly about the glass panel assembly and an insulating or foam tape is adhered to a rearward facing surface of this forward flange and a facing forward surface of the forward glass panel.
Conventional multiple panel glass doors of the type hereinbefore described are necessary heavy due the structural framework of the door which is designed to carry the load of the door. Additionally, from a asetitic viewpoint, the relatively wide structural framework, typically about 2 inches wide, extending around the perimeter of the glass panel assembly overlaps a portion of the glass, thereby masking a portion of the viewing area through the door, and generally detracts from the overall appearance of the door assembly. U.S. Pat. No. 4,637,167 discloses a double panel glass door assembly having a door frame formed of a section capable of supporting the door extending along only the side of the door from which the door is hinged at its upper and lower corners to the cabinet framework. Along its other three sides, the frame is formed from light weight strips of thin stainless sheet metal. A door handle is mounted on the forward glass panel along a side opposite the hinged side of the door. The resultant door still has a structural support member that is a few centimeters wide extending along the entire length of the side of the glass panel assembly from which the door is supported by hinge pins at the upper and lower corners thereof.
Frameless, single panel glass doors are known for use in connection with furniture cabinets, glass enclosures and showers. U.S. Pat. No. 6,164,098 discloses a door handle and latch assembly for a frameless glass having flanges that are biased toward each door to provide an inward acting force to clamp about the side of the frameless glass panel. U.S. Pat. Nos. 4,094,040; 6,381,909; 6,481,055 and 6,766,561, each disclose hinges for use on frameless, single panel glass doors.
It is a general object of the present invention to provide a thermal insulating glass door having a lightweight, low-profile non-structural trim.
It is an object of one aspect of the invention to provide a temperature controlled display case having a thermal insulating glass door having a lightweight, low-profile non-structural trim.
It is an object of one aspect of the invention to provide a cold beverage merchandiser having a thermal insulating glass door having a lightweight, low-profile non-structural trim.
In one aspect of the invention, a thermal insulating glass door is provided including a multi-panel glass panel assembly having a non-structural, protective trim abutting the peripheral edge of the glass panel assembly and extending along the perimeter of the glass panel assembly, and a pair of hinge brackets mounted to one side of said glass panel assembly in spaced relationship. The non-structural, protective trim and the hinge brackets are adhesively bonded to the glass panel assembly. A handle may be adhesively bonded to the glass panel assembly on the side thereof opposite the pair of hinge brackets. In an embodiment, the protective trim is bonded to the glass panel assembly by adhesive tape. In an embodiment, the hinge brackets are bonded to the glass panel assembly by adhesive tape. In an embodiment, the handle is bonded to the glass panel assembly by adhesive tape. The glass panel assembly has at least a front glass panel having a front forwardly facing surface and a rear glass panel having a rear rearwardly facing surface, disposed in parallel, spaced relationship with a sealed gap therebetween. In a three panel embodiment of the glass panel assembly, an third glass panel is disposed intermediate the front and rear glass panels and in spaced relationship with each of the front and rear glass panels.
In another aspect of the invention, a refrigerated display case is provided having a refrigerated interior with an opening providing access to the interior, and a glass door supported from the case and having a closed position whereat the glass door closes over the opening, the glass door having a view area through which the refrigerated interior of the display case may be viewed. The refrigerated display case is characterized in that the glass door includes a multi-panel glass panel assembly having a non-structural, protective trim abutting the peripheral edge of the glass panel assembly and extending along the perimeter of the glass panel assembly, and a pair of hinge brackets mounted to one side of said glass panel assembly in spaced relationship. The non-structural, protective trim and the hinge brackets are adhesively bonded to the glass panel assembly. A handle may be adhesively bonded to the glass panel assembly on the side thereof opposite the pair of hinge brackets. In an embodiment, the protective trim is bonded to the glass panel assembly by adhesive tape. In an embodiment, the hinge brackets are bonded to the glass panel assembly by adhesive tape. In an embodiment, the handle is bonded to the glass panel assembly by adhesive tape.
In a further aspect of the invention, a cold beverage merchandiser is provided including a cabinet defining a refrigerated interior and having an opening in a front wall thereof for providing access to the interior of the cabinet, and a glass door supported on hinge members mounted on the cabinet and having a closed position whereat the glass door closes over said opening, the glass door having a view area through which the interior of the cabinet may be viewed. The cold beverage merchandiser is characterized in that the glass door includes a multi-panel glass panel assembly having a non-structural, protective trim abutting the peripheral edge of the glass panel assembly and extending along the perimeter of the glass panel assembly, and a pair of hinge brackets mounted to one side of said glass panel assembly in spaced relationship. The non-structural, protective trim and the hinge brackets are adhesively bonded to the glass panel assembly. A handle may be adhesively bonded to the glass panel assembly on the side thereof opposite the pair of hinge brackets. In an embodiment, the protective trim is bonded to the glass panel assembly by adhesive tape. In an embodiment, the hinge brackets are bonded to the glass panel assembly by adhesive tape. In an embodiment, the handle is bonded to the glass panel assembly by adhesive tape.
For a further understanding of these and objects of the invention, reference will be made to the following detailed description of the invention which is to be read in connection with the accompanying drawing, where:
The glass door of the invention may be employed of all manner of refrigerated display cases. Referring now to
The glass door of the invention may also be used on refrigerated display cases of the type commonly used in supermarkets for displaying chilled or frozen foods, including, without limitation, diary cases, ice cream cases, and frozen food cases. In the multiple door display case 15 depicted in
Referring now to
Unlike the structural, load-carrying frames encompassing conventional prior art glass doors, the lightweight, non-structural trim 32 on the multi-panel glass assembly 30 of the glass door 20 does not carrying load. The non-structural trim 32 comprises a lightweight channel, made for example of plastic, aluminum, stainless steel or powder-coated steel or other lightweight material that extends about the perimeter the glass panel assembly 30. The non-structural trim 32 provides a protective backing around the perimeter side faces of the glass panel assembly 30, and also provides a relatively thin border on the forward facing surface 44 of the front panel 40 of the glass panel assembly 30 outlining the perimeter of the glass panel assembly 30 and a similar relatively thin strip on the rearward facing surface 66 of the rear panel 60 of the glass panel assembly 30. The channel may be formed of four channel segments disposed along the respective four sides of the glass panel assembly, or a continuous channel member appropriately bent to turn at the respective corners of the glass panel assembly. The channel has a base 34 that abuts the side faces of the glass panel assembly around the periphery of the glass panel assembly, a forward flange 36 that extends inwardly along the perimeter of the forward facing surface 44 of the front panel 40 of the glass panel assembly 30, and a back flange 38 that extends inwardly along the perimeter of the rearward facing surface 66 of the rear panel 60 of the glass panel assembly 30. The forward flange 36 and back flange 38 provide a strip extending about the perimeter of the respective forward and rear faces of the glass panel assembly. The forward flange 36 extends inwardly for a relatively short extent, for example about ½ inch, to provide a relatively thin border on the front face of the glass panel assembly outlining the perimeter of the glass panel assembly, thereby providing an aesthetically pleasing door having a maximal view area.
The lightweight protective trim 32 is adhesively secured to the glass panel assembly 30. Strips of adhesive tape 48 having adhesive of both sides are provided along the peripheral edges of the forward facing surface 44 of the front glass panel 40. The rearward facing surface of the tape strips 48 are adhesively bonded to the forward facing surface 44 of the front glass panel and the forward facing surface of the tape strips 48 are adhesively bonded to the rearward facing inner surface 37 of the forward flange 36 of the trim channel 32. Additionally, strips of adhesive tape 48 are provided along the peripheral edges of the rearward facing surface 66 of the rear glass panel 60. The forward facing surfaces of the tape strips 48 are adhesively bonded to the rearward facing surface 66 of the rear glass panel 60 and the rearward facing surfaces of the tape strips 48 are adhesively bonded to the forward facing inner surface 39 of the back flange 38 of the trim channel 32. The strips of tape may be commensurate in width to the width of the forward flange and the strips of tape may be commensurate in width to the width of the back flange. The adhesive tape comprises a double adhesive sided, high bond strength adhesive tape such as, for example, VHB™ tape manufactured by 3M Company. By bonding the lightweight protective trim to the glass panel assembly using high bond strength adhesive tape, no penetrations into or through the glass panels are required to accommodate mechanical fasteners, whereby the integrity of the individual glass panels is not compromised.
For providing a seal between the door 20 and the cabinet or case frame for preventing air leakage when the door 20 is in a closed position, a sealing gasket 90 may be provided on the rear face of the door 20 about the perimeter of the door. The sealing gasket 90 may be adhesively bonded by any suitable adhesive material 92, including for example adhesive tape or epoxy, to the rearward facing surface 66 of the rear glass panel 60 of the glass panel assembly 30, such as depicted in
As noted previously, the glass door 20 is mounted to the refrigerated merchandiser 10 or refrigerated display case 15 for pivotal movement between a closed position and a fully open position. In the embodiment depicted in
In the embodiment depicted in
Like the protective trim 20, each hinge bracket 70, 80 is adhesively secured to the glass door assembly. As illustrated in
As previously noted, a handle 18 is mounted to the glass door 20 along the side of the glass door opposite the hinged side. Like the protective trim and the hinge brackets, the handle 18 is adhesively bonded to the glass door. In the embodiment depicted in
In the embodiments of the glass door 20 of the invention discussed hereinbefore, double sided adhesive tape is the adhesive material used to bond the protective trim 32, the hinge brackets 70, 80, and the handle 18 to the glass panel assembly 30. However, is some applications, it may be desirable to use a very high bond strength epoxy as the adhesive material, in particular for bonding the hinge brackets 70, 80, which are structural elements of the door 20, to the glass panel assembly. When using an epoxy as the adhesive material, the surface of the glass panel assembly to which the epoxy is to be applied may be etched or otherwise roughened, to improve the adherence of the epoxy to the glass surface.
While the present invention has been particularly shown and described with reference to the preferred mode as illustrated in the drawing, it will be understood by one skilled in the art that various changes in detail may be effected therein without departing from the spirit and scope of the invention as defined by the claims. For example, the glass door of the invention has application on display cases wherein any product is presented for self-service consumer selection in a temperature controlled environment, whether a refrigerated environment or a heated environment.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US06/09382 | 3/16/2006 | WO | 00 | 9/12/2008 |