This invention relates to the field of glass panels and more particularly to a system for a glass curtain having beauty and hurricane resistance.
Glass curtains are used in countless buildings to provide light, visibility to the outside, insulation from heat and cold, and architectural beauty. For example, many high-end hotels have lobbies that have a complete wall or several walls that are made up of glass panels, allowing ample light and providing architectural beauty to the location that hotel guests see first.
Such glass walls add to the architectural beauty of a building, but in light of environmental needs, there needs to be proper insulation and tinting to limit energy consumption.
Further, detracting from the overall architectural beauty is a grid system of supports that surround each panel of the glass wall, interrupting the view and detracting from the architectural beauty. Such a grid system was often needed to provide structural support to the individual glass panels so that during high winds or other forces, the glass panels don't pop out and when objects are thrown against the glass panels, the glass panels don't fail other than cracking or spidering.
In recent years, glass wall makers have attempted to overcome the unappealing look of the grid system. One method of eliminating the grid system is to use what is known as a spider mount, in which a bracket that resembles a 4-legged spider attaches external glass lites to an internal fin, using through-bolts at the four corners of 4 adjacent glass panels. Some spiders are then supported by a taunt cable system running both horizontally and vertically, holding the glass panels in place. Such a system improves aesthetics by replacing the metal grid frame system with the spiders and cables, but the spiders and cables are very visible and the cost of producing and installing such a system is very expensive as holes must be formed in the corner of each glass panel, spiders attached with fasteners in the field and cables run, anchored, and tightened in the field. Further, such systems have been applied to laminated glass panels with reasonable success, but rarely to insulated glass panels (e.g., two sheets of glass separated and filled with air or another gas), as it would be difficult to pass the mounting bolts of the spider system through insulated glass panels as leaks would easily occur. Such leaks will reduce the insulative properties of the panels and leading to fogging, thereby reducing the beauty of the glass wall.
Many buildings need or require certain resistance to flying debris, especially in areas that are prone to windstorms such as coastal areas and inland areas that frequently experience tornadoes or straight-line winds. Many areas have building codes that specify how much the window systems must withstand and such window systems are tested to meet the requirements by hurling a 2×4 stud at the window from various angles, hitting the window in various locations. Note that such requirements and codes allow for the window to be damaged (e.g., it is anticipated that on impact, the flying object will cause some of the window glass to break or spider, but the goal is to prevent penetration by wind and rain.
What is needed is a window system that will provide a relatively unobstructed view through a glass curtain wall while maintaining the required structural strength, ability to install, and thermal insulative properties required by architects and local ordinances.
Embodiments of a window system provide improved visibility while protecting against flying debris and, in some embodiments, providing insulated safety glass for added insulation from the elements.
In one embodiment, a window panel is disclosed including a rectangular sheet that comprises glass (e.g., solid glass or safety glass). The rectangular sheet has a front planar surface, a back planar surface, two horizontal sides, and two vertical sides. A vertical fin is affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet. The vertical fin is made from sheets of the glass laminated together.
In another embodiment, glass curtain is disclosed including a plurality of window panels. Each window panel has a rectangular sheet made with glass. The rectangular sheet has a front planar surface, a back planar surface, two horizontal sides, and two vertical sides. There is a vertical fin affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet. The vertical fin is made from sheets of the glass laminated together. A first vertical side of a first window panel is affixed to an opposite vertical side of an adjacent window panel by the vertical fin of the first window panel.
In another embodiment, glass curtain is disclosed including a plurality of window panels. Each window panel has a rectangular sheet made with glass. The rectangular sheet has a front planar surface, a back planar surface, two horizontal sides, and two vertical sides. A vertical fin is affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet and a horizontal fin is affixed to the back planar surface of the rectangular sheet at one of the horizontal edges. The vertical and horizontal fins are made from sheets of the glass laminated together. A first vertical side of a first window panel of the plurality of window panels is affixed to an opposite vertical side of an adjacent window panel of the plurality of window panels by the vertical fin of the first window panel and the first window panel of the plurality of window panels is also affixed to an opposite horizontal side of a third window panel of the plurality of window panels by the horizontal fin of the first window panel, the horizontal fin affixed to the back planar surface of the third panel at a horizontal edge of the rectangular sheet of the third panel.
The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
Referring to
Note that in
Although. In some embodiments, the glass 8 is anticipated to be made of any glass configuration such as solid glass, safety glass, and laminated glass, in one embodiment, the glass is made of an insulated safety glass as shown in
In all embodiments, vertical fins 12A/12B and optionally a horizontal fin 14 are bonded to an inside surface of the glass 8 to provide structural strength, resisting penetration and bowing during high winds. Each vertical fin 12A/12B and each horizontal fin 14 is made of a number of layers of glass laminated to each other. In the embodiments shown in
Note that there is no requirement that vertical fins 12A/12B and horizontal fins 14 are the same thickness and there is no requirement that both are the same depth. In the examples shown, the horizontal fins 14 and intermediate vertical fins 12A are the same thickness (e.g., 5 layers of 0.5-inch-thick glass) while the end vertical fins 12B are thinner (e.g., 3 layers of 0.5-inch-thick glass). In some embodiments, the horizontal fins 14 are any number of sheets of glass that are bonded together (e.g., by a layer of silicone bond), for example three sheets of 0.5-inch-thick glass that are bonded together. In examples shown, the horizontal fins 14 are not as deep as the vertical fins 12A/12B. For example, when the window panels 10A/10B do not exceed, for example, 8 feet in height, the depth of the vertical fins 12A/12B do not exceed 12 inches. When the window panels 10A/10B are, for example, 20 feet high, the depth of the vertical fins 12A/12B are between 12 inches and 20 inches deep, but in both cases, the depth of the horizontal fins 14 do not exceed 9 inches. These sizes are examples and final sizes are to be determined by an engineer.
Each panel has a bracket 30 affixed to the top edge (for attaching to the header 4 see
In
In
Referring to
In
Note that in some embodiments, the panels 10A/10B shown in
Note that one specific bracket 30 is shown in
Referring to
In general, glass curtains are installed in an opening bound by a header 4 at the top, a footer 2 at the bottom (see
In
Referring to
Note that in embodiments in which the window panel 10A is greater than, say, 12 feet in height, it becomes necessary to use two sheets of glass 8 (e.g., insulated glass) as many glass manufactures are not capable of making, for example, 5-foot-wide insulated glass that is greater than 12 feet high. Therefore, to achieve a window panel 10 that is 20 feet high, a top glass 8A (e.g., 8 feet high) and a bottom glass 8B (e.g., 12 feet high) are used as shown. In such, the top sheet of glass 8A is joined and bonded to the bottom sheet of glass 8B at the horizontal fin 14 as shown in
Note that it is equally anticipated to use a single sheet of glass 8, especially for window panels 10 that are 12 feet high or less. In such, there is no gap with a sealant 20 and no backer rod 21 since the glass 8 is continuous.
In
Referring to
As above, in embodiments in which the window panel 10A is greater than, say, 12 feet in height, it becomes necessary to use two sheets of glass 8 (e.g., insulated glass) as many glass manufactures are not capable of making, for example, 5-foot-wide insulated glass that is greater than 12 feet high. Therefore, to achieve a window panel 10A that is 20 feet high, a top glass 8A (e.g., 8 feet high) and a bottom glass 8B (e.g., 12 feet high) are used as shown. In such, the top sheet of glass 8A is joined and bonded to the bottom sheet of glass 8B at the horizontal fin 14 as shown in
Note that it is equally anticipated to use a single sheet of glass 8, especially for window panels 10A that are 12 feet high or less.
In
Note that other brackets are equally anticipated and there is no limitation that the same bracket be used against the header 4 as is used against the footer 2.
In
In
Referring to
In this view, the composition of the glass 8 of one embodiment is revealed. As discussed before, there is no restriction regarding the type of glass 8, including solid glass, laminated glass, safety glass, and insulated glass. The glass 8 shown as an example in
Connecting of adjacent window panels 10A/10B is accomplished by an overlap at the intermediate vertical fins 12A. In the embodiment of
Likewise, a portion of the fin support 70 is adhered to an inner surface of the glass 8 by a fin adhesive layer 72 made of an adhesive such as structural silicone during manufacture of the window panel 10A. Therefore, the fin (e.g., the intermediate vertical fin 12A) is securely affixed to the fin support 70 and the fin support 70 is securely affixed to an inner surface of an edge of the glass 8, shown on the left side of
Also, during manufacture, a glass support 74 (e.g., a sheet of metal that is less than the width and approximately the length of an end of an intermediate vertical fin 12A) is affixed to an inside edge of the glass 8, i.e., window panel 10B on the right side of
As
After installation of the fastening devices 62, the gap between the glass 8 of one of the left window panel 10A and the glass 8 of the right window panels 10B is filled, for example, with a silicone material. In some embodiments, a backer rod 21 is place in the gap.
Referring to
As in FIG, 8, the composition of the glass 8 is revealed. As discussed before, there is no restriction regarding the type of glass 8, including solid glass, laminated glass, safety glass, and insulated glass. The glass 8 shown as an example in
Connecting of adjacent window panels 10A/10B is accomplished by an overlap at the intermediate vertical fins 12A. In
Therefore, the intermediate vertical fin 12A is securely affixed to the fin support 70 and the fin support 70 is securely affixed to an edge of the glass 8 on the left side of
The edge of the window panel 10B at the right has a glass support 74 (e.g., a sheet of metal that is less than the width and approximately the length of an end of an intermediate vertical fin 12A) is affixed to the inside surface of an edge of the inner laminated glass 60 of the window pane to the right by an adhesive layer 76. The glass support 74 extends beyond the edge of the glass 8 and beyond the adhesive layer 76 and has holes 63 through which a fastening device 62 (e.g., a screw) is inserted during installation.
During installation, two window panels 10A/10B are placed such that the holes 61/63 align and the fastening device (e.g., screw) is inserted through the hole 63 and engages with the receiving holes 61.
Note that although the fastening device 62 is shown as a screw, any type of fastening device 62 is anticipated.
After installation of the fastening devices 62, in some embodiments, a backer rod 21 is place in the gap.
After installation of the fastening device 62 and optionally, the backer rod 21, the gap between the glass 8 of the left window panel 10A and the glass 8 of the right window panel 10B is sealed, for example, with a silicone material.
Referring to
After the bracket 30 is affixed to the footer 2, in some embodiments, a backer rod 21 is inserted between the glass 8 and the footer 2 and a sealant 20 is used to fill the gap between the bracket 30 and the footer 2.
In some installations, the bracket 30 is also affixed to an adjacent vertical fin 12A/12B by an adhesive.
Referring to
Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
This application is a non-provisional application taking priority from U.S. patent application Ser. No. 63/230,939, filed Aug. 9, 2021, the disclosure of which is hereby incorporated by reference.
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Number | Date | Country | |
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20230038884 A1 | Feb 2023 | US |
Number | Date | Country | |
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63230939 | Aug 2021 | US |