Glass welding method and glass layer fixing method

Information

  • Patent Grant
  • 9016091
  • Patent Number
    9,016,091
  • Date Filed
    Friday, September 17, 2010
    13 years ago
  • Date Issued
    Tuesday, April 28, 2015
    9 years ago
Abstract
A glass layer 3 is irradiated with laser light L2 for temporary firing in order to gasify a binder and melt the glass layer 3, thereby fixing the glass layer 3 to a glass member 4. Here, an irradiation region of the laser light L2 has regions A1, A2 arranged along an extending direction of a region to be fused R and is moved along the region to be fused R such that the region A1 precedes the region A2. The region A2 irradiates the glass layer 3 before the glass layer 3 molten by irradiation with the region A1 solidifies. This makes the glass layer 3 take a longer time to solidify, whereby the binder gasified by irradiation with the region A1 of the laser light L2 is more likely to escape from the glass layer 3.
Description
TECHNICAL FIELD

The present invention relates to a glass fusing method which manufactures a glass fusing structure by fusing glass members together and a glass layer fixing method therefor.


BACKGROUND ART

Known as a conventional glass fusing method in the above-mentioned technical field is a method which burns a glass layer containing organic matters (organic solvents and binders), a laser-light-absorbing material, and a glass powder onto one glass member along a region to be fused, then superposes the other glass member on the one glass member with the glass layer interposed therebetween, and irradiates the glass layer with laser light along the region to be fused, so as to fuse the glass members to each other.


Meanwhile, for fixing the glass layer to a glass member, techniques for removing the organic matters from the glass layer by irradiation with laser light instead of heating in a furnace have been proposed (see, for example, Patent Literatures 1 and 2). Such techniques can prevent functional layers and the like formed on glass members from being worsened by heating and inhibit the energy consumption from being increased by the use of the furnace and the heating time from becoming longer in the furnace.


CITATION LIST
Patent Literature

Patent Literature 1: Japanese Patent Application Laid-Open No. 2002-366050


Patent Literature 2: Japanese Patent Application Laid-Open No. 2002-367514


SUMMARY OF INVENTION
Technical Problem

However, there has been a case where fixing a glass layer to a glass member by irradiation with laser light (so-called temporary firing) and then fusing glass members to each other with the glass layer interposed therebetween by irradiation with laser light (so-called final firing) causes a leak in the glass layer, thus failing to yield a glass fusing structure which requires hermetic fusing.


In view of such circumstances, it is an object of the present invention to provide a glass fusing method which can manufacture a glass fusing structure which requires hermetic fusing, and a glass layer fixing method therefor.


Solution to Problem

For achieving the above-mentioned object, the inventor conducted diligent studies and, as a result, has found out that the leak in the glass layer in the glass fusing structure is caused by the removal of the binder from the glass layer. That is, when the glass layer is irradiated with laser light while relatively moving the laser light irradiation region along the region to be fused in order to gasify the binder and melt the glass powder, thereby fixing the glass layer to the glass member, there is a case where the glass layer solidifies before decomposition gases of the binder totally escape from the molten glass layer, since the melting point of the glass powder is higher than the decomposition point of the binder. This forms a number of bubbles in the glass layer as illustrated in FIG. 13, which, when joined together, cause a leak in the glass layer in the glass fusing structure.


If the glass layer is irradiated with the laser light again in order to eliminate the bubbles formed therein, they cannot easily be buried. This seems to be because of the fact that the viscosity of the glass layer is enhanced. When fixing the glass layer to the glass member by irradiation with laser light at such a laser power as to be able to gasify the binder alone without melting the glass powder and then at such a laser power as to be able to melt the glass powder, the glass layer flocculates as illustrated in FIG. 14 without wetting the glass member. This seems to be because of the fact that the gasified binder penetrates between the glass member and glass layer at the time of initial laser light irradiation.


Based on the foregoing findings, the inventor has conducted further studies and completed the present invention. That is, the glass fusing method in accordance with the present invention is a glass fusing method for manufacturing a glass fusing structure by fusing first and second glass members to each other, the method comprising the steps of arranging a glass layer containing a binder, a laser-light-absorbing material, and a glass powder with a predetermined width on the first glass member along an extending region to be fused; irradiating the glass layer with first laser light while relatively moving an irradiation region of the first laser light along the region to be fused, so as to gasify the binder and melt the glass powder, thereby fixing the glass layer to the first glass member; and superposing the second glass member on the first glass member having the glass layer fixed thereto with the glass layer interposed therebetween and irradiating the glass layer with second laser light, so as to fuse the first and second glass members to each other; wherein the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region; and wherein the second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies. The glass layer fixing method in accordance with the present invention is a glass layer fixing method for manufacturing a glass-layer-fixed member by fixing a glass layer to a first glass member, the method comprising the steps of arranging the glass layer containing a binder, a laser-light-absorbing material, and a glass powder with a predetermined width on the first glass member along an extending region to be fused; and irradiating the glass layer with first laser light while relatively moving an irradiation region of the first laser light along the region to be fused, so as to gasify the binder and melt the glass powder, thereby fixing the glass layer to the first glass member; wherein the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region; and wherein the second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies.


In the glass fusing method and glass layer fixing method, the glass layer is irradiated with the first laser light in order to gasify the binder and melt the glass powder, so that the glass layer is fixed to the first glass member. Here, the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region. The second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies. Since the second region of the first laser light thus irradiates the glass layer before the glass layer solidifies, it takes a longer time for the glass layer to solidify, whereby the binder gasified by irradiation with the first region of the first laser light is more likely to escape from the glass layer. Therefore, the glass fusing method and glass layer fixing method can inhibit bubbles from being formed in the glass layer, thereby making it possible to manufacture a glass fusing structure which requires hermetic fusing.


Preferably, in the glass fusing method and glass layer fixing method, the first laser light has an intensity higher in the first region than in the second region. This can efficiently melt the glass layer in a short time. On the other hand, when the second region irradiates the glass layer following the first region, the temperature of the glass layer is prevented from continuously rising to reach its crystallization temperature and thus can be kept at a temperature higher than its melting point but lower than the crystallization temperature.


In the glass fusing method in accordance with the present invention, the first and second regions may be joined to each other or separated from each other. In either case, the second region of the first laser light irradiates the glass layer before the glass layer solidifies, whereby the binder gasified by irradiation with the first region of the first laser light is more likely to escape from the glass layer. From the viewpoint of reducing the stress caused by cooling between the irradiations with the first and second regions, it is preferred for the first and second regions to be joined to each other.


Preferably, in the glass fusing method in accordance with the present invention, the first laser light irradiates the glass layer through the first glass member from the first glass member side. In this case, a part of the glass layer on the first glass member side is fully heated, so that the adhesion of the glass layer to the first glass member can be improved. This also prevents the part of the glass layer on the side opposite from the first glass member (i.e., the part of the glass layer fused to the second glass member) from being crystallized by excess heat input, whereby the fusing state of the glass layer with respect to the second glass member can be made uniform.


Advantageous Effects of Invention

The present invention can manufacture a glass fusing structure which requires hermetic fusing.





BRIEF DESCRIPTION OF DRAWINGS


FIG. 1 is a perspective view of a glass fusing structure manufactured by an embodiment of the glass fusing method in accordance with the present invention;



FIG. 2 is a perspective view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 3 is a sectional view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 4 is a plan view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 5 is a sectional view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 6 is a plan view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 7 is a diagram illustrating the relationship between an irradiation region of laser light for temporary firing and a glass layer;



FIG. 8 is a perspective view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 9 is a perspective view for explaining the glass fusing method for manufacturing the glass fusing structure of FIG. 1;



FIG. 10 is a picture representing a photograph of a glass layer formed with bubbles;



FIG. 11 is a diagram illustrating the relationship between an irradiation region of laser light for temporary firing and a glass layer;



FIG. 12 is a diagram illustrating the relationship between an irradiation region of laser light for temporary firing and a glass layer;



FIG. 13 is a picture representing a photograph of a glass layer formed with bubbles; and



FIG. 14 is a picture representing a photograph of a flocculated glass layer.





DESCRIPTION OF EMBODIMENTS

In the following, preferred embodiments of the present invention will be explained in detail with reference to the drawings. In the drawings, the same or equivalent parts will be referred to with the same signs while omitting their overlapping descriptions.


As illustrated in FIG. 1, a glass fusing structure 1 is one in which a glass member (first glass member) 4 and a glass member (second glass member) 5 are fused to each other with a glass layer 3, which is formed along a region to be fused R, interposed therebetween. Each of the glass members 4, 5 is a rectangular sheet-shaped member having a thickness of 0.7 mm made of non-alkali glass, for example, while the region to be fused R is arranged like a rectangular ring with a predetermined width along the outer peripheries of the glass members 4, 5. The glass layer 3 is made of low-melting glass (vanadium-phosphate-based glass, lead-borate-based glass, or the like), for example, and formed into a rectangular ring with a predetermined width along the region to be fused R.


A glass fusing method (including a glass layer fixing method of producing a glass-layer-fixed member by fixing the glass layer 3 to the glass member 4 in order to manufacture the glass fusing structure 1 by fusing the glass members 4, 5 to each other) for manufacturing the glass fusing structure 1 will now be explained.


First, as illustrated in FIG. 2, a frit paste is applied by a dispenser, screen printing, or the like, so as to form a paste layer 6 on a surface 4a of the glass member 4 along the region to be fused R. An example of the frit paste is one in which a powdery glass frit (glass powder) 2 made of low-melting glass (vanadium-phosphate-based glass, lead-borate-based glass, or the like), a laser-light-absorbing pigment (laser-light-absorbing material) which is an inorganic pigment such as iron oxide, an organic solvent such as amyl acetate, and a binder which is a resin component (acrylic or the like) thermally decomposable at the melting point temperature of the glass or lower are kneaded. That is, the paste layer 6 contains the organic solvent, binder, laser-light-absorbing pigment, and glass frit 2.


Subsequently, the paste layer 6 is dried, so as to remove the organic solvent. This arranges the glass layer 3 with a predetermined width on the glass member 4 along the ring-shaped region to be fused R extending like a rectangular ring. That is, the glass layer 3 contains the binder, laser-light-absorbing pigment, and glass frit 2. Scattering of light exceeding the absorption characteristic of the laser-light-absorbing pigment occurs because of the particle property of the glass fit 2 and the like in the glass layer 3 arranged on the surface 4a of the glass member 4, thereby placing it into a lower laser light absorptance state (e.g., the glass layer 3 looks whiter under visible light).


Next, as illustrated in FIG. 3, the glass member 4 is mounted on a mount table 7 while the glass layer 3 is located on the upper side of the glass member 4 in the vertical direction. Then, the glass layer 3 formed into a rectangular ring along the region to be fused R is irradiated with laser light L1 while locating a converging spot at one corner thereof. The spot diameter of the laser light L1 is set greater than the width of the glass layer 3, while the laser power of the laser light L1 irradiating the glass layer 3 is adjusted so as to be kept at about the same level in the width direction (substantially orthogonal to the advancing direction of the laser light L1). This melts a part of the glass layer 3 equally in the whole width thereof, thereby forming a laser-light-absorbing part 8a having a higher laser absorptance in the whole width of this part.


Thereafter, as illustrated in FIG. 4, the remaining three corners of the glass layer 3 are similarly irradiated with the laser light L1 in sequence, so as to form laser-light-absorbing parts 8b, 8c, 8d. Since the glass frit 2 melts and thus loses its particle property and so forth, the absorption characteristic of the laser-light-absorbing pigment appears remarkably in the laser-light-absorbing parts 8a to 8d, so that the laser light absorptance is higher in these parts than in the region not irradiated with the laser light L1 (e.g., only the corners corresponding to the laser-light-absorbing parts 8a to 8d look darker or greener under visible light).


Subsequently, as illustrated in FIGS. 5 and 6, using the laser-light-absorbing part 8a as a start point (irradiation start position), the glass layer 3 is irradiated with laser light (first laser light) L2 along the region to be fused R while locating a converging spot at the glass layer 3. That is, the glass layer 3 is irradiated with the laser light L2 while relatively moving the irradiation region of the laser light L2 along the region to be fused R from the laser-light-absorbing part 8a acting as the irradiation start position. At this time, while the glass layer 3 is located on the upper side of the glass member 4 in the vertical direction, the glass layer 3 is irradiated with the laser light L2 through an opening (not depicted) provided in the mount table 7 and the glass member 4 from the glass member 4 side (as with the laser light L1). This gasifies the binder, so as to remove it from the glass layer 3, and melts and re-solidifies the glass layer 3, thereby burning and fixing the glass layer 3 onto the surface 4a of the glass member 4 (temporary firing), thus producing a glass-layer-fixed member.


As illustrated in FIG. 7(a), the irradiation region of the laser light L2 for temporary firing has first and second regions A1, A2 which are arranged along the extending direction of the region to be fused R (i.e., in a direction substantially orthogonal to the width direction of the glass layer 3) and joined to each other. As illustrated in FIG. 7(b), the intensity of the laser light L2 is higher in the first region A1 than in the second region A2, while the irradiation region of the laser light L2 is moved along the region to be fused R such that the first region A1 precedes the second region A2. In the glass layer 3, irradiation with the first region A1 gasifies the binder and melts the glass frit 2. Then, the second region A2 irradiates the glass layer 3 before the glass layer 3 molten by irradiation with the first region A1 solidifies, whereby the gasified binder escapes from the glass layer 3. That is, the binder is gasified by irradiation with the first region A1 and let out from the glass layer 3 by irradiation with the second region A2.


At the time of temporary firing for the glass layer 3, the irradiation with the laser light L2 starts from the laser-light-absorbing part 8a having enhanced the laser light absorptance beforehand acting as the irradiation start position, so that the glass layer 3 melts in the whole width thereof immediately after the irradiation start position. This reduces an unstable region with unstable melting of the glass layer 3 and yields a stable region with stable melting of the glass layer 3 in the whole region to be fused R. Since the remaining three corners are also provided with the laser-light-absorbing parts 8b to 8d, respectively, the corners on which loads are likely to be exerted when functioning as the glass fusing structure reliably melt at the time of temporary firing. In the glass layer 3 fixed to the surface 4a of the glass member 4, the glass fit 2 melts, thereby losing its particle property and so forth in the whole region to be fused R, so that the absorption characteristic of the laser-light-absorbing pigment appears remarkably, thus yielding a higher laser light absorptance state.


Subsequently to the temporary firing for the glass layer 3, the glass member 5 is superposed on a glass-layer-fixed member 10 (i.e., the glass member 4 having the glass layer 3 fixed thereto) with the glass layer 3 interposed therebetween as illustrated in FIG. 8. Then, as illustrated in FIG. 9, the glass layer 3 is irradiated with laser light (second laser light) L3 along the region to be fused R, while locating a converging spot at the glass layer 3. That is, the glass layer 3 is irradiated with the laser light L3, while relatively moving the irradiation region of the laser light L3 along the region to be fused R. As a consequence, the laser light L3 is absorbed by the glass layer 3 having a higher laser light absorptance and uniform state throughout the region to be fused R, so that the glass layer 3 and its peripheral parts (the parts of surfaces 4a, 5a of the glass members 4, 5) melt and re-solidify (final firing), thereby bonding the glass members 4, 5 to each other along the region to be fused R, thus yielding the glass fusing structure 1 (there is also a case where not the glass members 4, 5 but the glass layer 3 melts in fusing). The whole glass layer 3 may be irradiated with the laser light L3 at once.


As explained in the foregoing, the glass fusing method (including the glass layer fixing method) for manufacturing the glass fusing structure 1 irradiates the glass layer 3 with the laser light L2 in order to fix the glass layer 3 to the glass member 4 by gasifying the binder and melting the glass layer 3 (i.e., for temporary firing). Here, the irradiation region of the laser light L2 has the first and second regions A1, A2 arranged along the extending direction of the region to be fused R and is moved along the extending direction of the region to be fused R such that the first region A1 precedes the second region A2. The second region A2 irradiates the glass layer 3 before the glass layer 3 molten by irradiation with the first region A1 solidifies. The second region A2 irradiates the glass layer 3 before the glass layer 3 molten by irradiation with the first region A1 solidifies. Since the second region A2 of the laser light L2 thus irradiates the glass layer 3 before the glass layer 3 molten by irradiation with the first region A1 solidifies, it takes a longer time for the glass layer 3 to solidify, whereby the binder gasified by irradiation with the first region A1 of the first laser light L2 is more likely to escape from the glass layer 3. Therefore, this glass fusing method can reliably let out the gasified binder from the molten glass layer 3, so as to inhibit bubbles from being formed in the glass layer 3 as illustrated in FIG. 10, thereby making it possible to manufacture the glass fusing structure 1 requiring hermetic fusing.


As illustrated in FIG. 7(b), the intensity of the laser light L2 is higher in the first region A1 than in the second region A2, whereby the glass layer 3 can efficiently be molten in a short time. On the other hand, when the second region A2 irradiates the glass layer 3 following the first region A1, the temperature of the glass layer 3 is prevented from continuously rising to reach its crystallization temperature Tc and thus can be kept at a temperature higher than its melting point Tm but lower than the crystallization temperature Tc.


The laser light L2 for temporary firing irradiates the glass layer 3 through the glass member 4 from the glass member 4 side. Therefore, a part of the glass layer 3 on the glass member 4 side is fully heated, so that the adhesion of the glass layer 3 to the glass member 4 can be improved. This also prevents the part of the glass layer 3 opposite from the glass member 4 (i.e., the part of the glass layer 3 fused to the glass member 5) from being crystallized by excess heat input, whereby the fusing state of the glass layer 3 with respect to the glass member 5 can be made uniform.


The laser light L2 for temporary firing irradiates the glass layer 3 in the state where the glass layer 3 is located on the upper side of the glass member 4 in the vertical direction. As a consequence, gases (e.g., decomposition gases of the binder and water vapor) generated during temporary firing can efficiently be let out to the upper side.


The present invention is not limited to the above-mentioned embodiment. For example, in the laser light L2 for temporary firing, the first and second regions A1, A2 may be separated from each other by a predetermined distance as illustrated in FIG. 11. Even in such a case, the second region A2 of the laser light L2 irradiates the glass layer 3 before the glass layer 3 solidifies, whereby bubbles can be inhibited from being formed in the glass layer 3. Further, since the intensity of the laser light L2 is higher in the first region A1 than in the second region A2, the glass layer 3 can efficiently be molten in a short time, while the temperature of the glass layer 3 can be kept at a temperature higher than its melting point Tm but lower than the crystallization temperature Tc.


In the case where the distance between the first and second regions A1, A2 is 5 mm, while the relative moving speed of the laser light L2 along the region to be fused R is 30 mm/sec, the intensity ratio between the first and second regions A1, A2 is 5:1, for example.


As illustrated in FIG. 12, the laser light L2 for temporary firing may have the same intensity in the first and second regions A1,


A2. In such a case, the temperature of the glass layer 3 keeps rising gradually, which makes it necessary to control the intensity in the first and second regions A1, A2 so that the temperature of the glass layer 3 does not reach the crystallization temperature Tc.


Even in such a case, however, a sufficient processing speed can be obtained, while inhibiting bubbles from being formed in the glass layer 3. When laser light having a circular irradiation region (having a diameter of 1.6 mm) is used for inhibiting bubbles from being formed in the glass layer 3, for example, it is necessary for the laser light L2 to lower its relative moving speed along the region to be fused R to 1 mm/sec. When the laser light L2 having an irradiation region (an irradiation region having first and second regions A1, A2 with the same intensity) in an elongated form (1.0 mm×3.2 mm) along the region to be fused R is used for inhibiting bubbles from being formed in the glass layer 3, by contrast, the relative moving speed of the laser light L2 along the region to be fused R can be increased to 10 mm/sec. Thus, the processing speed of the latter can be 10 times that of the former. On the other hand, it is not necessary for the latter to have a laser power which is 10 times that of the former, e.g., the former and latter may have laser powers of about 5 W and about 20 W, respectively.


The glass layer 3 to be irradiated with the laser light L2 for temporary firing is not limited to one containing the binder, laser-light-absorbing pigment, and glass fit 2, but may be one corresponding to the paste layer 6 containing the organic solvent, binder, laser-light-absorbing pigment, and glass fit 2. The glass fit 2 is not limited to one having a melting point lower than that of the glass members 4, 5, but may have a melting point not lower than that of the glass members 4, 5. The laser-light-absorbing pigment may be contained in the glass fit 2 itself.


INDUSTRIAL APPLICABILITY

The present invention can manufacture a glass fusing structure which requires hermetic fusing.


REFERENCE SIGNS LIST


1 . . . glass fusing structure; 2 . . . glass fit (glass powder); 3 . . . glass layer; 4 . . . glass member (first glass member); 5 . . . glass member (second glass member); 10 . . . glass-layer-fixed member; A1 . . . first region; A2 . . . second region; R . . . region to be fused; L2 . . . laser light (first laser light); L3 . . . laser light (second laser light)

Claims
  • 1. A glass fusing method for manufacturing a glass fusing structure by fusing first and second glass members to each other, the method comprising the steps of: arranging a glass layer containing a binder, a laser-light-absorbing material, and a glass powder with a predetermined width on the first glass member along an extending region to be fused;irradiating the glass layer with first laser light while relatively moving an irradiation region of the first laser light along the region to be fused, so as to gasify the binder and melt the glass powder, thereby fixing the glass layer to the first glass member; andsuperposing the second glass member on the first glass member having the glass layer fixed thereto with the glass layer interposed therebetween and irradiating the glass layer with second laser light, so as to fuse the first and second glass members to each other;wherein the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region; andwherein the second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies,the irradiation region of the first laser light, when an area of the glass layer is irradiated, is relatively moved along the region to be fused such that a time from the area reaching a temperature equal to or greater than melting point until end of the irradiation of the area with the first laser light is longer than a time from start of the irradiation of the area with the first laser light until the area reaching a temperature equal to or greater than melting point.
  • 2. A glass fusing method according to claim 1, wherein the first laser light has an intensity higher in the first region than in the second region.
  • 3. A glass fusing method according to claim 1, wherein the first and second regions are joined to each other.
  • 4. A glass fusing method according to claim 1, wherein the first and second regions are separated from each other.
  • 5. A glass fusing method according to claim 1, wherein the first laser light irradiates the glass layer through the first glass member from the first glass member side.
  • 6. A glass layer fixing method for manufacturing a glass-layer-fixed member by fixing a glass layer to a first glass member, the method comprising the steps of: arranging the glass layer containing a binder, a laser-light-absorbing material, and a glass powder with a predetermined width on the first glass member along an extending region to be fused; andirradiating the glass layer with first laser light while relatively moving an irradiation region of the first laser light along the region to be fused, so as to gasify the binder and melt the glass powder, thereby fixing the glass layer to the first glass member;wherein the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region; andwherein the second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies,the irradiation region of the first laser light, when an area of the glass layer is irradiated, is relatively moved along the region to be fused such that a time from the area reaching a temperature equal to or greater than melting point until end of the irradiation of the area with the first laser light is longer than a time from start of the irradiation of the area with the first laser light until the area reaching a temperature equal to or greater than melting point.
  • 7. A glass layer fixing method for manufacturing a glass-layer-fixed member by fixing a glass layer to a first glass member, the method comprising the steps of: arranging the glass layer containing a laser-light-absorbing material and a glass powder with a predetermined width on the first glass member along an extending region to be fused; andirradiating the glass layer with first laser light while relatively moving an irradiation region of the first laser light along the region to be fused, so as to melt the glass powder, thereby fixing the glass layer to the first glass member;wherein the irradiation region of the first laser light has first and second regions arranged along the extending direction of the region to be fused and is moved along the region to be fused such that the first region precedes the second region; andwherein the second region irradiates the glass layer before the glass layer molten by irradiation with the first region solidifies,the irradiation region of the first laser light, when an area of the glass layer is irradiated, is relatively moved along the region to be fused such that a time from the area reaching a temperature equal to or greater than melting point until end of the irradiation of the area with the first laser light is longer than a time from start of the irradiation of the area with the first laser light until the area reaching a temperature equal to or greater than melting point.
Priority Claims (1)
Number Date Country Kind
P2009-267584 Nov 2009 JP national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/JP2010/066136 9/17/2010 WO 00 6/13/2012
Publishing Document Publishing Date Country Kind
WO2011/065103 6/3/2011 WO A
US Referenced Citations (80)
Number Name Date Kind
3453097 Hafner Jul 1969 A
3663793 Petro et al. May 1972 A
4343833 Sawae et al. Aug 1982 A
5489321 Tracy et al. Feb 1996 A
6565400 Lee et al. May 2003 B1
7371143 Becken et al. May 2008 B2
7641976 Lamberson et al. Jan 2010 B2
7820941 Brown et al. Oct 2010 B2
7834550 Lee et al. Nov 2010 B2
7932670 Yoo et al. Apr 2011 B2
8063561 Choi et al. Nov 2011 B2
8440479 Nguyen et al. May 2013 B2
8490434 Watanabe et al. Jul 2013 B2
8516852 Matsumoto et al. Aug 2013 B2
20040069017 Li et al. Apr 2004 A1
20040207314 Aitken et al. Oct 2004 A1
20050103755 Baker et al. May 2005 A1
20060082298 Becken et al. Apr 2006 A1
20070007894 Aitken et al. Jan 2007 A1
20070053088 Kranz et al. Mar 2007 A1
20070128967 Becken et al. Jun 2007 A1
20070170845 Choi et al. Jul 2007 A1
20070173167 Choi Jul 2007 A1
20080106194 Logunov et al. May 2008 A1
20080124558 Boek et al. May 2008 A1
20080135175 Higuchi Jun 2008 A1
20080182062 Becken et al. Jul 2008 A1
20090071588 Kimura et al. Mar 2009 A1
20090080055 Baur et al. Mar 2009 A1
20090086325 Liu et al. Apr 2009 A1
20090110882 Higuchi Apr 2009 A1
20090142984 Logunov et al. Jun 2009 A1
20090297861 Banks et al. Dec 2009 A1
20090297862 Boek et al. Dec 2009 A1
20090308105 Pastel et al. Dec 2009 A1
20100006228 Abe et al. Jan 2010 A1
20100095705 Burkhalter et al. Apr 2010 A1
20100116119 Bayne May 2010 A1
20100129666 Logunov et al. May 2010 A1
20100154476 Becken et al. Jun 2010 A1
20100267307 Park et al. Oct 2010 A1
20100304513 Nguyen et al. Dec 2010 A1
20110001424 Logunov et al. Jan 2011 A1
20110061789 Matsumoto Mar 2011 A1
20110067448 Matsumoto et al. Mar 2011 A1
20110072855 Matsumoto et al. Mar 2011 A1
20110088430 Matsumoto Apr 2011 A1
20110088431 Matsumoto Apr 2011 A1
20110135857 Logunov et al. Jun 2011 A1
20110169108 Gardner et al. Jul 2011 A1
20110223360 Shibuya et al. Sep 2011 A1
20110223371 Kawanami Sep 2011 A1
20110256407 Boek et al. Oct 2011 A1
20110265518 Matsumoto et al. Nov 2011 A1
20120111059 Watanabe et al. May 2012 A1
20120147538 Kawanami et al. Jun 2012 A1
20120151965 Matsumoto et al. Jun 2012 A1
20120156406 Banks et al. Jun 2012 A1
20120222450 Lamberson et al. Sep 2012 A1
20120234048 Matsumoto Sep 2012 A1
20120240628 Matsumoto Sep 2012 A1
20120240629 Matsumoto Sep 2012 A1
20120240630 Matsumoto Sep 2012 A1
20120240631 Matsumoto Sep 2012 A1
20120240632 Matsumoto Sep 2012 A1
20120240633 Matsumoto Sep 2012 A1
20120247153 Matsumoto Oct 2012 A1
20120260694 Matsumoto Oct 2012 A1
20120285200 Tanaka Nov 2012 A1
20120287026 Masuda Nov 2012 A1
20120318023 Shimomura Dec 2012 A1
20120320444 Baur et al. Dec 2012 A1
20130011598 Kawanami et al. Jan 2013 A1
20130104980 Sridharan et al. May 2013 A1
20130111953 Maloney et al. May 2013 A1
20130134396 Shimomura et al. May 2013 A1
20130174608 Takeuchi et al. Jul 2013 A1
20130237115 Choi et al. Sep 2013 A1
20130280981 Lee Oct 2013 A1
20130314760 Baur et al. Nov 2013 A1
Foreign Referenced Citations (50)
Number Date Country
1329395 Jan 2002 CN
1738777 Feb 2006 CN
1798708 Jul 2006 CN
1798710 Jul 2006 CN
1836177 Sep 2006 CN
101005915 Jul 2007 CN
101095247 Dec 2007 CN
101103429 Jan 2008 CN
101139165 Mar 2008 CN
100409392 Aug 2008 CN
101312234 Nov 2008 CN
101434453 May 2009 CN
101501808 Aug 2009 CN
102056858 May 2011 CN
2-120259 May 1990 JP
5166462 Jul 1993 JP
2002-015108 Jan 2002 JP
2002-224871 Aug 2002 JP
2002-287107 Oct 2002 JP
2002-366050 Dec 2002 JP
2002-367514 Dec 2002 JP
2004-182567 Jul 2004 JP
2005-007665 Jan 2005 JP
2005-213125 Aug 2005 JP
2006-151774 Jun 2006 JP
2006-524419 Oct 2006 JP
2007-90405 Apr 2007 JP
2007-264135 Oct 2007 JP
2008-115057 May 2008 JP
2008-115067 May 2008 JP
2008-127223 Jun 2008 JP
2008-527655 Jul 2008 JP
2009-123421 Jun 2009 JP
2009-196862 Sep 2009 JP
10-0350323 Mar 2002 KR
10-2007-00003681 Jan 2007 KR
I495409 Jul 2002 TW
200516064 May 2005 TW
I255934 Jun 2006 TW
200733787 Sep 2007 TW
200737370 Oct 2007 TW
200822789 May 2008 TW
200911438 Mar 2009 TW
200944908 Nov 2009 TW
WO 2007067533 Jun 2007 WO
WO 2009131144 Oct 2009 WO
2009157281 Dec 2009 WO
WO 2009150975 Dec 2009 WO
WO 2009150976 Dec 2009 WO
WO 2009-157282 Dec 2009 WO
Non-Patent Literature Citations (20)
Entry
JP 20022366050 (Human Translation), retrieved from USPTO Translation Services and attached to the U.S. Office Action dated Apr. 25, 2013 in U.S. Appl. No. 12/994,539.
JP 2008115057 (Human Translation), retrieved from USPTO Translation Services and attached to the U.S. Office Action dated Apr. 25, 2013 in U.S. Appl. No. 12/994,539.
U.S. Office Action dated Apr. 25, 2013 that issued in U.S. Appl. No. 12/994,539 including Double Patenting Rejections on pp. 5-8.
JP 20022366050 (Machine Translation), as attached to Office Action dated Jun. 1, 2012 in U.S. Appl. No. 12/994,354.
JP 2008115057 (Machine Translation), as attached to Office Action dated Jun. 1, 2012 in U.S. Appl. No. 12/994,354.
U.S. Office Action dated May 9, 2013 that issued in U.S. Appl. No. 12/994,399 including Double Patenting Rejections on pp. 6-10.
U.S. Office Action dated Jun. 6, 2012 that issued in U.S. Appl. No. 13/345,199 including Double Patenting Rejections on pp. 5-8.
U.S. Office Action dated Jun. 28, 2012 that issued in U.S. Appl. No. 12/994,320 including Double Patenting Rejections on pp. 7-9.
U.S. Office Action dated Jul. 9, 2012 that issued in U.S. Appl. No. 12/994,321 including Double Patenting Rejections on pp. 7-9.
Cheung, Kerry, “Die-Level Glass Frit Vacuum Packaging for a Micro-Fuel Processor System,” Massachusetts Institute of Technology, Jun. 2005, pp. 17-19.
U.S. Office Action dated Jan. 16, 2014 that issued in U.S. Appl. No. 13/511,735 including Double Patenting Rejections on pp. 4-8.
U.S. Office Action dated Jan. 28, 2014 that issued in U.S. Appl. No. 13/511,688 including Double Patenting Rejections on pp. 4-8.
U.S. Office Action dated Jan. 22, 2013 that issued in U.S. Appl. No. 13/345,199 including Double Patenting Rejections on pp. 6-8.
U.S. Office Action dated Jul. 31, 2014 that issued in U.S. Appl. No. 12/994,354 including Double Patenting Rejections on pp. 7-10.
U.S. Office Action dated Jul. 2, 2014 that issued in U.S. Appl. No. 13/511,754 including Double Patenting Rejections on pp. 5-8.
U.S. Office Action dated Jul. 1, 2014 that issued in U.S. Appl. No. 13/511,738 including Double Patenting Rejections on pp. 4-5.
U.S. Office Action dated Jan. 22, 2014 that issued in U.S. Appl. No. 13/509,112 including Double Patenting Rejections on pp. 4-5.
U.S. Office Action dated Jul. 1, 2014 that issued in U.S. Appl. No. 13/511,747 including Double Patenting Rejections on pp. 4-5.
U.S. Office Action dated Apr. 25, 2014 that issued in U.S. Appl. No. 13/511,721 including Double Patenting Rejections on pp. 2-3.
U.S. Office Action dated Feb. 24, 2015 that issued in U.S. Appl. No. 13/345,199 including Double Patenting Rejections on pp. 4-14.
Related Publications (1)
Number Date Country
20120260694 A1 Oct 2012 US