The present application relates to the technical field of automatic production equipment of gloves, in particular to a glove demolding mechanism, a glove counting machine and a glove demolding method.
In an automatic production line of gloves, there is a very important operation that gloves are picked from hand molds so as to be completely separated from the hand molds. In an existing glove demolding mechanism, two rollers capable of relatively moving are generally used, when gloves arrive at specified positions the two rollers close to each other until the gloves are clamped, the gloves are fixed by a pressure between the two rollers so as not to move with the hand molds any more, thereby realizing complete separation of the gloves from the hand molds. Different gloves are clamped by the rollers at the same time, and the clamped positions of the gloves are inconsistent, and therefore, the picked gloves are rather disordered when the gloves are picked by using such a technology; and it takes a lot of efforts to sort out the gloves during the packing of the gloves, which results in time and manpower waste.
In view of the problems exist in the prior art, the present application provides a glove demolding mechanism, a glove counting machine and a glove demolding method.
The technical solutions provided by the present application are as following.
A glove demolding mechanism, comprising glove demolding units, a first induction device and a vertical power assembly, the glove demolding units are fixed to the vertical power assembly, the vertical power assembly is capable of driving the glove demolding units to move in vertical direction, and the first induction device is arranged at a position away from rear ends of the glove demolding units for a set distance; when gloves run in an induction region of the first induction device, the first induction device induces heights H of the lowest ends of the gloves; the glove demolding units is capable of moving upwards to position at the heights H driving by the vertical power assembly to clamp the gloves and moving downwards driving by the vertical power assembly so that the gloves are separated from hand molds.
In some embodiments of the present application, the glove demolding mechanism comprises a first driving member and two clamping jaws, the two clamping jaws are respectively fixed to a left side and a right side of the first driving member and the first driving member is capable of driving the two clamping jaws to open or close.
In some embodiments of the present application, the glove demolding mechanism comprises a horizontal power assembly connected with the vertical power assembly;
a second induction device arranged on an suitable position at the rear ends of the glove demolding units, the second induction device comprises a counting induction member for counting the hand molds moving into an induction range.
In some embodiments of the present application, when the counting induction member induces that the last hand mold of the hand molds passing, the horizontal power assembly drives the glove demolding units to synchronously move forwards together with the hand molds, and the vertical power assembly drives the glove demolding units to move upwards;
when the glove demolding units move upwards to the position at the heights H of the hand molds induced by the first induction device, the first driving members drive the clamping jaws to be closed to clamp the gloves;
when the glove demolding units move forwards to first positions, the horizontal power assembly decelerates till stop moving, and meanwhile, the vertical power assembly drives the glove demolding units to move downwards to pull downwards the gloves from the hand molds.
In some embodiments of the present application, the glove demolding mechanism comprises a second driving member connected with the first driving member and is capable of driving the first driving member to rotate;
when the glove demolding units move downwards to second positions, the horizontal power assembly drives the glove demolding units to move backwards, the second driving members drive the first driving members to rotate downwards and then drive the clamping jaws to rotate downwards, so that the gloves on the clamping jaws are located at front ends of the glove demolding units.
In some embodiments of the present application, the glove demolding mechanism comprises temporary glove storage mechanisms arranged on suitable positions below the glove demolding units for storing the gloves separated from the hand molds;
when the glove demolding units move downwards to second positions, the horizontal power assembly drives the glove demolding units to move backwards, the second driving members drive the first driving members to rotate downwards and then drive the clamping jaws to rotate downwards, so that the gloves on the clamping jaws are located at front ends of the glove demolding units; then, the horizontal power assembly drives the glove demolding units to continue to move backwards, and the gloves are dragged backwards until the gloves completely enter the temporary glove storage mechanisms; and then, the first driving members drive the clamping jaws to be opened, so that the gloves are placed in the temporary glove storage mechanisms.
In some embodiments of the present application, each of the temporary glove storage mechanisms comprises bottom plate driving members, bottom plates and a frame, the bottom plate driving members are fixed to sides of the frame, the bottom plates are fixed to the bottom plate driving members, and the bottom plate driving members is capable of driving the bottom plates to be close to or away from the frame, thereby realizing the opening/closing of the bottom plates;
when the bottom plates are closed, the bottom plates and the frame form a container without a box cover to temporarily store picked gloves; and when temporarily stored gloves reach a set number, the bottom plates are opened, the gloves are separated from the temporary glove storage mechanisms.
In some embodiments of the present application, the second induction device further comprises a speed induction member for inducing forward motion speeds of the hand molds in real time, and information induced by the speed induction member is used for regulating forward motion speeds of the glove demolding units driven by the horizontal power assembly to ensure that the glove demolding units and the hand molds synchronously move forwards.
The present application further provides a glove counting machine, comprising the glove demolding mechanism described above, further comprises delivery mechanisms;
each of the delivery mechanisms comprises delivery assemblies and storage boxes arranged on the delivery assembly, the storage boxes are located below the temporary glove storage mechanisms, the number of the delivery assemblies is consistent with that of the temporary glove storage mechanisms, and the delivery assemblies is capable of driving the storage boxes to do straight reciprocating motion in a direction away from/close to the temporary glove storage mechanisms.
In some embodiments of the present application, the glove counting machine comprises a transfer mechanism, the transfer mechanism comprises a horizontal moving assembly, a vertical moving assembly and fetching jaws, the vertical moving assembly is arranged on the horizontal moving assembly, the fetching jaws are arranged on the vertical moving assembly, the horizontal moving assembly is capable of driving the vertical moving assembly to do straight reciprocating motion in horizontal direction, and the vertical moving assembly is capable of driving the fetching jaws to do straight reciprocating motion in vertical direction.
In some embodiments of the present application, the fetching jaws are connected with the vertical moving assembly by a rotating member and the rotating member is capable of driving the fetching jaws to rotate.
In some embodiments of the present application, the transfer mechanism further comprises a third driving member, the fetching jaws are arranged at two sides of the third driving member, the third driving member is connected with the rotating member, and the third driving member drives the fetching jaws to be opened or closed.
The present application also provides a glove demolding method, which can be used in the glove demolding mechanism described above, specifically comprising the following steps:
a horizontal power assembly drives glove demolding units and hand molds to synchronously move forwards;
a vertical power assembly drives the glove demolding units to move upwards to positions at heights H of the lowest ends of gloves, first driving members drive clamping jaws to be closed to clamp the gloves;
when the glove demolding units move forwards to first positions, the horizontal moving assembly decelerates till stops moving, and meanwhile, the vertical power assembly drives the glove demolding units to move downwards to pull downwards the gloves from the hand molds;
when the glove demolding units move downwards to second positions, the horizontal power assembly drives the glove demolding units to move backwards, second driving members drive the first driving members to rotate downwards and then drive the clamping jaws to rotate downwards, so that the gloves on the clamping jaws are located at front ends of the glove demolding units; and
the horizontal power assembly drives the glove demolding units to continue to move backwards, and the gloves are dragged backwards until the gloves completely enter temporary glove storage mechanisms, and then, the first driving members drive the clamping jaws to be opened, so that the gloves are placed in the temporary glove storage mechanisms.
Compared with the prior art, this application has the beneficial effects that:
glove demolding units may regulate positions according to heights of the lowest ends of gloves induced by a first induction device, so that every time glove positions clamped by a glove demolding mechanism are kept to be adapted to the positions of the gloves, the gloves separated from hand molds are more ordered, which facilitates the subsequent sorting and packing of the demolded gloves.
A horizontal power assembly may ensure that the glove demolding units and the hand molds synchronously move and may realize the demolding of a plurality of gloves in the process of the hand molds advance, so that the advancing speeds of the hand molds are not affected while demolding is completed, and the efficiency of demolding process is increased.
Clamping jaws are drove to rotate by second driving members, so that relative positions of the demolded gloves and the glove demolding units are kept uniform, which facilitates the subsequent regulation for stacking modes of the gloves. For example, the gloves may be stacked in an end-to-end staggering mode or in an end-to-end cocurrent mode.
Temporary glove storage mechanisms are arranged, before the demolded gloves enter the temporary glove storage mechanisms, the horizontal power assembly may drag the gloves to further spread, and thus, the gloves entering the temporary glove storage mechanisms are in a spread state and are more ordered.
in which: 1, glove demolding unit; 11, first driving member; 12, clamping jaw; 13, second driving member; 2, first induction device; 21, photoelectric sensor; 22, light guide plate; 3, vertical power assembly; 31, first thread bar; 32, first motor; 33, first mounting frame; 34, first sliding block; 4, horizontal power assembly; 41, second thread bar; 42, second motor; 43, second mounting frame; 44, second sliding block; 5, second induction device; 51, counting induction member, 52, speed induction member; 6, temporary glove storage mechanism; 61, bottom plate driving member; 62, bottom plate; 63, frame; 64, main frame; 7, delivery mechanism; 71, delivery assembly; 711, air cylinder; 712, delivery track; 713, third sliding block; 72, storage box; 8, transfer mechanism; 81, horizontal moving assembly; 811, third motor; 812, third thread bar; 82, vertical moving assembly; 821, fourth motor; 822, fourth thread bar; 83, fetching jaw; 831, cross bar; 832, clamping portion; 84, rotating member; 85, third driving member; and 86, pressing plate.
The following is a detailed description for the technical solutions of the present application in combination with specific implementations. However, it should be understood that, without further recitation, elements, structures and features in one implementation may be beneficially incorporated into other implementations.
In the description of the present application, it is to be understood that terms “first”, “second” and the like are merely used for descriptive purpose and should not be interpreted to indicate or imply the relative importance or implicitly indicate the number of technical features indicated. Thus, the features defined by “first”, “second” and the like may explicitly or implicitly include one or more of the features.
In the description of the present application, it is to be noted that the direction or positional relationships indicated by terms “upper”, “lower” and the like are based on the positional relationships in
In the description of the present application, it is to be noted that, unless clearly indicates otherwise, terms “connect”, “connection” shall be generally understood, such as, may be fixed connection, detachable connection or integrated connection, may be directly connected, or indirectly connected through intermediate media, or inner communication of two components. For the person skilled in the art, the specific meanings of the above terms in the present application may be interpreted according to specific circumstance.
The implementations are only description for the preferred embodiments of the present application, not a limitation on the scope of the present application, without departing from the design spirit of the present application, all kinds of transformation and modification made by the person skilled in the art to the technical solution of the present application should fall within the protection scope defined by claims of the present application.
Hand molds sleeved with rubber gloves are generally placed to be vertical and are arranged in groups. A hand mold group includes a plurality of hand molds which vertically point at the downside so as to facilitate demolding downwards. In order to facilitate description, hereinafter, the hand molds are used as carriers of to-be-demolded gloves to describe a glove demolding mechanism provided by the present application. The end where the hand molds are removed out of the glove demolding mechanism is defined as a front end, and the end where the hand molds enter the glove demolding mechanism is defined as a rear end.
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The hand molds run into the induction range of the counting induction member 51, when the counting induction member 51 induces that the last hand mold of the hand molds passing, the horizontal power assembly 4 drives the glove demolding units 1 to synchronously move forwards together with the hand molds, and the vertical power assembly 13 drives the glove demolding units 1 to move upwards; when the glove demolding units 1 move upwards to the position at the heights H of the hand molds induced by the first induction device 2, the first driving members 11 drive the clamping jaws 12 to be closed to clamp the gloves; when the glove demolding units 1 move forwards to first positions, the horizontal power assembly 4 decelerates till stop moving, and meanwhile, the vertical power assembly 3 drives the glove demolding units 1 to move downwards to pull downwards the gloves from the hand molds, so that the gloves are separated from the hand molds, at the moment, all the gloves are kept in a state that the lowest ends are clamped, and the gloves are more ordered. When the glove demolding units move forwards to the first positions, the clamping jaws have completely clamped lower parts of the gloves. In actual applications, the suitable first positions are set according to forward motion speeds of the hand molds and the clamping speeds of the clamping jaws.
When the glove demolding units 1 move downwards to second positions, the horizontal power assembly 4 drives the glove demolding units 1 to move backwards, the second driving members 13 drive the first driving members 11 to rotate downwards and then drive the clamping jaws 12 to rotate downwards, so that the gloves on the clamping jaws 12 are located at front ends of the glove demolding units 1; then, the horizontal power assembly 4 drives the glove demolding units 1 to continue to move backwards, and the gloves are dragged backwards until the gloves completely enter the temporary glove storage mechanisms 6; and then, the first driving members 11 drive the clamping jaws 12 to be opened, so that the gloves are placed in the temporary glove storage mechanisms 6. The first driving members 11 rotate downwards from the front ends of the glove demolding units 1 to make the gloves swing towards the front ends, and thus, the gloves in the clamping jaws 12 are located at the front ends of the glove demolding units 1. When the gloves enter the temporary glove storage mechanisms 6, there is a process of dragging the gloves backwards, the shape regulation of the gloves is realized in the dragging process, the gloves are in a spread state when being placed, and therefore, the finally stacked gloves are relatively ordered. When the glove demolding units move downwards to the second positions, the gloves are completely separated from the hand molds. During actual applications, the suitable second positions are set according to sizes of the gloves and the hand molds.
There are a plurality of hand molds in the hand mold group. The setting hand molds number of the counting induction member 51 is the same as that of the glove demolding units 1, after a period of time from the moment that the counting induction member 51 inducing the last hand mold of the hand mold group, the horizontal power assembly 4 drives the glove demolding units 1 and the hand mold to synchronously move forwards, so that the glove demolding units are aligned with the hand molds. The time interval is set according to a distance between the counting induction member 51 and the glove demolding unit 1 at the rearmost end and advancing speeds of the hand molds and is generally 1 s-3 s. For example, in
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This application further provides a glove demolding method in which the above-mentioned glove demolding mechanism is adopted specifically comprising the following steps:
a horizontal power assembly drives glove demolding units and hand molds to synchronously move forwards;
a vertical power assembly drives the glove demolding units to move upwards to positions at heights H of the lowest ends of gloves, first driving members drive clamping jaws to be closed to clamp the gloves;
when the glove demolding units move forwards to first positions, the horizontal moving assembly decelerates till stops moving, and meanwhile, the vertical power assembly drives the glove demolding units to move downwards to pull downwards the gloves from the hand molds;
when the glove demolding units move downwards to second positions, the horizontal power assembly drives the glove demolding units to move backwards, second driving members drive the first driving members to rotate downwards and then drive the clamping jaws to rotate downwards, so that the gloves on the clamping jaws are located at front ends of the glove demolding units; and
the horizontal power assembly drives the glove demolding units to continue to move backwards, and the gloves are dragged backwards until the gloves completely enter temporary glove storage mechanisms, and then, the first driving members drive the clamping jaws to be opened, so that the gloves are placed in the temporary glove storage mechanisms. When the glove demolding units move forwards to the first positions, the clamping jaws have completely clamped lower parts of the gloves. In actual applications, the suitable first positions are set according to the forward motion speeds of the hand molds and the clamping speeds of the clamping jaws. When the glove demolding units move downwards to the second positions, the gloves are completely separated from the hand molds. In actual applications, the suitable second positions are set according to sizes of the gloves and the hand molds.
When the number of gloves in the temporary glove storage mechanisms reaches a preset value, bottom plates of the temporary glove storage mechanisms are opened, so that quantitative gloves in the temporary glove storage mechanisms enter the next process, such as a packaging process.
Number | Date | Country | Kind |
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201911417322.5 | Dec 2019 | CN | national |
201922490210.4 | Dec 2019 | CN | national |
201922495830.7 | Dec 2019 | CN | national |
The present application is a continuation application of international application No. PCT/CN2020/136100, filed on Dec. 14, 2020, which claims the priority benefits of Chinese applications No. 201922490210.4, No. 201911417322.5, and No. 201922495830.7 field on Dec. 31, 2019, the contents of the above identified applications are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2020/136100 | Dec 2020 | US |
Child | 17401220 | US |