The present invention relates in general to a dispensing assembly, and more particularly to a glove dispensing assembly and methods of manufacturing same.
A variety of single use, disposable products such as gloves, facemasks and the like are packaged in dispensing cartons. These dispensing cartons frequently have an opening or dispensing orifice cover.
Exemplary cartons or carton modifications for dispensing a variety of products including surgical gloves, tissues, dust mitts, and disposable gloves, are described at, for example:
U.S. Pat. No. 3,746,152 for “Surgical Glove Carton” issued to Allen on Jul. 17, 1973, describes a flat, sterilizable carton that is configured to store a pair of surgical gloves for an extended period in sterile condition and then “snap open” to a flat configuration and also lock in the flat configuration to present the surgical gloves to a user on a sterile field of cardboard.
U.S. Pat. No. 6,112,936 for “Medical Glove Dispensing Enclosure” issued to Arizmendi on Sep. 5, 2000, describes an envelope made of tubular net material that is stretched around a glove dispensing box or the like such that a sphincter closure in the net material is located over an opening in the dispensing box. The sphincter closure is made by cutting a hole in the net material and weaving an elastic band around the hole.
U.S. Pat. No. 6,488,175 for “Dusting Mitt Dispensing System” issued to Shiffler et al., on Dec. 3, 2002, describes a dispensing system for dispensing dusting mitts that have a thumb that is folded and arranged to present the thumb at the top of a stack of mitts. The dispensing system includes a carton having a top cover that pivots along a top seam at the back of the carton. The top cover contains a perforation pattern that forms an access flap when the perforations are severed. The access flap is integrally connected to the top cover along a seam to provide access to the contents.
U.S. Pat. No. 6,886,714 for “Container Allowing Choice of Multiple Openings for Dispensing Preference” issued to Kruchoski et al., on May 3, 2005, describes a dispensing container for dispensing sheets in which the container has a first dispensing opening for pop-up dispensing of sheets such as facial tissue. The container has a second opening to provide group dispensing of a plurality of sheets simultaneously without having to disassociate the sheets from each other. The openings can be overlaid on each other, or one opening can be placed on one portion of the container and another opening on another portion of the container to provide a consumer with various dispensing options.
U.S. Patent Application Publication No.: 2007/0210096 A1for “High-Volume Package Dispense” by Ellswood et al., published on May 3, 2005, describes a dispenser package system for protective articles, having a substantially vertical product storage orientation and package design. The package includes a double or multi-chambered dispenser unit that can provide within substantially the same footprint as a conventional dispenser container a greater volume of product. The package can store and dispense at least 50 percent, up to about 200 percent or greater capacity than conventional dispenser for protective article products such as gloves or face masks.
Thus, the art is continuously seeking new and improved dispensing assemblies for dispensing a variety of products. More specifically, assemblies that effectively dispense individual products, e.g. examination gloves, as the quantity of products become depleted to a level that the products are no longer located near the dispenser opening would be welcomed in the art. The need for such assemblies is particularly apparent for larger volume packages having contents that may settle or become difficult to access, particularly in a health care environment.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present disclosure is directed to a dispensing assembly for dispensing articles. For example, the articles as described herein may include gloves, facemasks, paper products, dust mitts, or any other articles that would benefit from the dispensing assembly as described herein. The dispensing assembly includes a container having a plurality of exterior panels that define an internal chamber. Further, the exterior panels include a top panel having an opening configured to dispense the articles therethrough. The dispensing assembly also includes an article dispensing component housed within the internal chamber. The article dispensing component includes a panel assembly arranged with the top panel of the container to form an article storage area. The panel assembly includes a first panel and a second panel secured to the first panel such that the second panel abuts against a lower side of the first panel. Further, the first panel defines a platform opposite the lower side configured to receive the plurality of articles. In addition, the second panel biases the first panel towards the top panel of the container. Thus, the second panel is configured to move the first panel toward to the top panel as each article is dispensed from the opening.
In one embodiment, the first panel includes one or more side edges configured to abut against an internal wall of the container. Thus, the side edges provide stability to the first panel as it is being moved towards the top panel of the container via the second panel. In addition, the second panel may bias the first panel towards the top panel of the container via at least one flexible member. More specifically, in certain embodiments, the second panel may include a two-fold configuration having a first seam and a second seam. Thus, the first and second seams divide the second panel into a plurality of sections. More specifically, in certain embodiments, the plurality of sections may include a middle section and two opposing side sections. As such, the middle section of the second panel may be secured to the first panel, whereas the opposing side sections may be detached or free from the first panel. For example, in particular embodiments, the middle section of the second panel may be secured to the first panel via at least one of an adhesive or tape.
In further embodiments, the opposing side sections may be biased towards each other via the flexible member, e.g. an elastic or rubber band. In additional embodiments, each of the opposing side sections may include one or more notches configured to receive the flexible member. More specifically, in certain embodiments, each of the opposing side sections may include mirrored notches configured to receive the flexible member. In such an embodiment, the flexible member may be configured within the mirrored notches of each of the side opposing sections such that the flexible member biases opposing edges of the opposing sections towards each other. In addition, the mirrored notches may have any suitable cross-sectional shape, including for example an L-shaped cross-section.
In yet another embodiment, the article storage area may have open sides. In additional embodiments, the exterior panels of the container may include, in addition to the top panel, a bottom panel, opposing side panels and opposing end panels. Thus, at least one of the side panels or the end panels is configured to open to allow insertion of the article dispensing component. In addition, the articles as described herein may include any suitable article, including but not limited to gloves, facemasks, paper products, dust mitts, or similar.
In additional embodiments, the present disclosure is directed to package of articles. More specifically, the package of articles includes a container according to any of the preceding claims and a plurality of articles disposed within the article storage area of the container, wherein the plurality of articles is biased toward the top panel of the container as articles are dispensed from the opening.
In another aspect, the present disclosure is directed to a method for manufacturing a dispensing assembly. The method includes providing a first panel and a second panel. The method also includes forming a plurality of seams in the second panel so to create a middle section and two opposing side sections. The method also includes securing the middle section of the second panel to a lower side of the first panel as to form a panel assembly. Further, the method includes securing a flexible member to the opposing side sections of the second panel such that edges of the opposing side sections are biased towards each other. With the second panel being held flat, the method includes inserting the panel assembly into a container constructed of a plurality of exterior panels. The plurality of exterior panels may include at least a top panel having an opening configured to dispense a plurality of articles therethrough. Thus, another step includes placing a plurality of articles atop the first panel. Accordingly, as articles are dispensed from the opening, the flexible member biases the opposing side sections of the second panel towards each other so as to lift the first panel of the panel assembly towards the top panel of the container.
In one embodiment, the step of securing the middle section of the second panel to the lower side of the first panel as to form the panel assembly may further include bonding the middle section of the second panel to the lower side of the first panel via at least one of an adhesive or tape.
In additional embodiments, the opposing side sections may be detached or free from the first panel. In addition, the method may include forming one or more notches in each of the opposing side sections, with the one or more notches being configured to receive the flexible member. More specifically, as mentioned, the notches may be mirrored notches configured to receive the flexible member therein. Thus, in certain embodiments, the flexible member may include an elastic band configured within the mirrored notches of each of the side opposing sections. It should also be understood that the dispensing assembly may be further configured with any one of or a combination of additional features as described herein.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Dispensing disposable examination gloves from a package can be particularly difficult. For smaller-sized examination gloves, such as, for example, standard small or extra-small sizes, users may wish to have a smaller orifice to access the contents of the carton to prevent gloves from spilling out. The size of these gloves may be close to or not much larger than the size of the orifice. In some cases, the dimensions of the gloves may be smaller than the size of the orifice. This is particularly notable when the dispensing carton is initially opened and the contents are immediately adjacent the orifice. However, for larger-sized examination gloves, such as, for example, standard large or extra-large sizes, users may wish to have a larger orifice to provide for easier dispensing from the carton. The size of these gloves may be larger or even much larger than a typical glove dispensing orifice.
In order to improve economy, dispensing assemblies or packages are frequently larger in size to hold larger quantities of articles. When dispensing articles such as, for example, disposable examination gloves from a larger carton or package, dispensing becomes problematic after a sufficient quantity of articles (e.g., gloves) is depleted since the gloves are no longer readily accessible near the dispensing opening. Users are forced to tip the dispensing assembly or package or even insert their fingers or entire hand deep into the package to grasp and withdraw an article. The opening is typically about the same size as the user's hand, so mobility as well as vision inside the package (e.g., the chamber of the dispensing assembly) is restricted.
Thus, the present invention is directed to an improved dispensing assembly that allows the gloves of the assembly to be pushed closer to the opening to enhance access to the interior of the container. This is particularly important for larger volume packages having contents that may settle or become difficult to access, especially in a health care environment.
For example, the present invention allows the user to remove a certain number of articles with each subsequent article being just as readily available as the previous article. More specifically, as the contents settle or a sufficient quantity of articles (e.g., gloves) is depleted such that the gloves are no longer readily accessible near the orifice, the present invention allows the first panel of the article dispensing component to be biased towards the top panel of the container such that the articles remain close to the dispensing opening. Thus, the dispensing assembly of the present disclosure is suitable for use with large containers.
Referring now to the drawings,
More specifically, as shown in
Further, as shown generally in the figures, the top panel 15 includes an opening 18 configured to dispense a plurality of articles therethrough. In addition, as shown, the opening 18 has a generally oval shape, however, it should be understood that the opening 18 may have any other suitable shape such that one or more articles can be dispensed therethrough. Further, as shown in
Referring particularly to
Referring generally to
More specifically, as shown in the illustrated embodiment, the second panel 28 is configured to bias the first panel 24 towards the top panel 15 of the container 12 via at least one flexible member 38. For example, as shown, the top panel 15 of the container, by design, is stationary, whereas the first panel 24 is biased towards the top panel 15 via the second panel 28. In other words, the first panel 24 may be configured to move relative to the top panel 15 as each article (e.g. glove) is dispensed from the opening 18 of the container 12. For example, as shown in the figures, the second panel 28 may include a two-fold configuration having a first seam 32 and a second seam 34. Thus, the first and second seams 32, 34 are configured to divide the second panel 28 into a plurality of sections 35, 36, 37. More specifically, in certain embodiments, the plurality of sections 35, 36, 37 may include a middle section 36 and two opposing side sections 35, 37. As such, the middle section 36 of the second panel 28 may be secured to the first panel 24, whereas the opposing side sections 35, 37 may be detached or free from the first panel 24. For example, in particular embodiments, the middle section 36 of the second panel 28 may be secured to the first panel 24 via at least one of an adhesive or tape. In addition, as shown in
Referring to
In an aspect of the invention, the flexible member 38 is initially aligned or oriented in a direction that is generally parallel with the top and bottom panels 15, 17 of the container 12. This configuration helps save space and increases the volume available for a load of articles. Further, such a configuration also aids in the method of loading articles as described below. Moreover, this configuration allows a relatively high level of initial stretch or displacement of the flexible member 38 which provides the required levels of tension to urge a full load of articles towards the dispensing opening 18. However, the energy of the flexible member 38 (i.e., when under tension) is oriented in a direction that is generally parallel with the top and bottom panels 15, 17 of the container 12 and not advantageous or useful for urging a full load of articles towards the dispensing opening. Thus, the energy of the flexible member 38 must be reliably and robustly translated or converted in a perpendicular direction (e.g., toward the dispensing opening 18) without adding complexity, expense, and/or weight to the dispensing assembly 10. This is not a trivial problem to solve because the dispensing assembly 10 itself is generally designed as a single-use, disposable dispenser box that typically is used to dispense single-use, inexpensive articles such as, for example, medical exam-type gloves, face masks or the like. Importantly, the second panel 28 is configured to reliably and robustly translate or convert the energy of the flexible member 38 from a direction that is generally parallel with the top and bottom panels 15, 17 of the container 12 without adding complexity, expense, and/or weight to the dispensing assembly 10.
It should be understood that the flexible members 38 as described herein may include any suitable members configured to bias the first panel 24 towards the top panel 15 of the container 12, e.g. elastic or rubber bands, springs, etc. More specifically, as shown, the flexible members 38 may be elastic bands. Accordingly, the flexible members 38 are configured to allow movement of the first panel 24 toward to the top panel 15 as each article is dispensed from the opening 18. In addition, any number of flexible members 38 may be used. For example, as shown generally in the figures, the second panel 28 includes one flexible member 38. In additional embodiments, the article dispensing component 20 may include more than one flexible member 38.
In additional embodiments, as shown in
Referring now to
As shown at 108, the method 100 includes securing the middle section 36 of the second panel 28 to the lower side 30 of the first panel 24 as to form the panel assembly 22. More specifically, in certain embodiments, the step of securing the middle section 36 of the second panel 28 to the lower side 30 of the first panel 24 as to form the panel assembly 22 may further include bonding the middle section 36 of the second panel 28 to the lower side 30 of the first panel 24 via at least one of an adhesive or tape.
As shown at 110, the method 100 also includes securing a flexible member 38 to the opposing side sections 35, 37 such that edges of the opposing side sections 35, 37 are biased towards each other (
In additional embodiments, the opposing side sections 35, 37 may be detached or free from the first panel 24. In addition, the method 100 may include forming one or more notches 40 in each of the opposing side sections 35, 37, with the one or more notches 40 being configured to receive the flexible member 38. More specifically, as mentioned, the notches 40 may be mirrored notches configured to receive the flexible member 38. Thus, in certain embodiments, the flexible member 38 may include an elastic band configured within the mirrored notches 40 of each of the side opposing sections 35, 37.
The plurality of articles as described herein is desirably a plurality of disposable articles. As used herein, the term “disposable” refers to a product that is so inexpensive that it may economically be discarded after only a single use. Products that are “disposable” are typically intended for single use. The term “single-use” refers to a product that is intended to be used only once and is not intended to be re-used, re-conditioned, restored or repaired after that use. Such products offer advantages in clinical settings by reducing the potential for contamination or infection. In addition, these products can enhance work flow since they are not collected and assembled for reprocessing and reuse. Examples of disposable articles include disposable examination gloves, disposable facemasks and the like.
While various patents have been incorporated herein by reference, to the extent there is any inconsistency between incorporated material and that of the written specification, the written specification shall control. In addition, while the disclosure has been described in detail with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various alterations, modifications and other changes may be made to the disclosure without departing from the spirit and scope of the present disclosure. It is therefore intended that the claims cover all such modifications, alterations and other changes encompassed by the appended claims.
The present application claims priority to U.S. Provisional Application Ser. No. 62/155,238 filed on Apr. 30, 2015 and U.S. Provisional Application Ser. No. 62/251,371 filed on Nov. 5, 2015 and International Application Number PCT/US2016/026367 filed on Apr. 7, 2016, which are incorporated herein in their entirety by reference hereto.
Filing Document | Filing Date | Country | Kind |
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PCT/US16/26367 | 4/7/2016 | WO | 00 |
Number | Date | Country | |
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62251371 | Nov 2015 | US | |
62155238 | Apr 2015 | US |