Information
-
Patent Grant
-
6628082
-
Patent Number
6,628,082
-
Date Filed
Friday, June 22, 200123 years ago
-
Date Issued
Tuesday, September 30, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 315 58
- 315 59
- 315 61
- 315 71
- 315 72
- 315 290
- 315 291
- 313 113
- 313 491
- 313 571
- 313 637
- 313 642
- 313 619
-
International Classifications
-
Abstract
A glow starter comprises a discharge vessel, filled with a filling including a rare gas, substantially transmitting ultraviolet rays of about 300 nm or less. A pair of electrodes, which are arranged in the discharge vessel, is adapted and arranged to touch each other by being heated by a glow discharge. The glow starter may be used for a high pressure discharge lamp, a high pressure discharge lamp apparatus, or a lighting fixture.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a glow starter, which can be applied to a high pressure discharge lamp.
2. Description of the Related Art
High pressure discharge lamps, such as metal halide discharge lamps are increasingly utilized in lighting fixtures because of their high efficiency and color rendering property in comparison with mercury vapor lamps. The metal halide discharge lamp, however, does not start easily, because it is typically supplied with a low discharge starting voltage or a secondary voltage generated by a ballast, such as that which is usually applied to a mercury vapor lamp. The ballast for the mercury vapor lamp is generally utilized, because it is low in cost and compact. However, the starting voltage of the metal halide lamp tends to be high as a result of impurities, e.g., moisture (H
2
O), which can easily be included with the metal halide and rare gas when the arc tube is filled. The impurities make it more difficult for a discharge to start. In order to improve the starting, the filling pressure of the rare gas can be decreased. However, when the pressure of the rare gas is reduced, the electron emissive material of the electrodes is vaporized excessively at the beginning of the discharge. As a result, the arc tube is blackened, and its luminous flux is reduced over the lamp's operation.
To solve this problem, when a ballast for a mercury vapor lamp is used in a metal halide lamp, the lamp includes a starter device including a glow starter connected in parallel to the arc tube. When current from the ballast initially passes through the grow starter, an arc discharge is created. As the arc discharge heats bi-metallic elements in the glow starter, the bimetallic elements touch to directly pass current. This causes the arc discharge to be extinguished and the bimetallic elements cool. When the elements cool sufficiently, they separate, creating a counter-electromagnetic force in the ballast which produces a high starting voltage pulse for the metal halide lamp.
To improve starting, a metal halide lamp may comprise an initial electron generating material, e.g., promethium (
147
Pm). However, it is difficult to handle and dispose of promethium (
147
Pm) because it is a radioactive isotope.
Furthermore, Japanese Laid Open Patent Application HEI 1-134848 discloses a metal halide lamp which starts more easily. Such metal halide lamp comprises an ultraviolet ray generator arranged near the arc tube. The generator irradiates the arc tube with ultraviolet rays, so that the metal halide lamp tends to start more easily. The ultraviolet ray generator includes an ultraviolet ray-transmitting vessel made of a borosilicate glass or a silica glass, and a single electrode. Furthermore, the vessel of the generator is arranged near a lead wire which supplies electric current to an electrode of the arc tube. According to the application, ultraviolet rays are generated between the lead wire and the single electrode before the metal halide lamp starts. The metal halide lamp does not have a glow starter in the outer bulb, but has an igniter outside. This metal halide lamp has both the ultraviolet ray generator and the igniter to assist in starting the metal halide lamp.
Furthermore, Japanese Laid Open Utility Model Application SHO 63-3086 discloses generating ultraviolet rays using a glow starter. The glow starter includes a vessel made of a quartz glass or a silica glass filled with mercury (Hg), so that ultraviolet rays are generated by a mercury vapor discharge. The application further discloses that the glow starter vessel is made of soft glass and ultraviolet rays of 297 nm, 302 nm, and 313 nm are generated by the mercury vapor discharge. However, in order to generate ultraviolet rays of 297 nm, 302 nm, and 313 nm, a large amount of mercury may be required, which is not friendly to the environment.
SUMMARY OF THE INVENTION
According to one aspect of the invention, a glow starter comprises a discharge vessel, filled with a gas mix including a rare gas. The glow starter transmits ultraviolet rays substantially of about 300 nm or less. A pair of electrodes, which are arranged in the discharge vessel, are adapted and arranged to touch each other as a result of being heated by a glow discharge.
According to another aspect of the invention, a high pressure discharge lamp comprises an arc tube, the glow starter, and an outer bulb accommodating the arc tube and the glow starter.
According to another aspect of the invention, a high pressure discharge lamp apparatus comprises a high pressure discharge lamp. A ballast, which has a rated input voltage of about 100V or about 200V, and supplies a secondary voltage between about 200V and about 220V to the high pressure discharge lamp, is arranged in series between an alternating current supply and the high pressure discharge lamp.
According to another aspect of the invention, a lighting fixture comprises a high pressure discharge lamp apparatus, and a body having a lamp socket and a reflector.
These and other aspects of the invention will be further described in the following drawings and detailed description of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described in more detail below by way of examples illustrated by drawings in which:
FIG. 1
is an enlarged side view, partly in section, of a glow starter according to a first embodiment of the present invention;
FIG. 2
is a side view of a high pressure discharge lamp according to the present invention;
FIG. 3
is a circuit diagram of a high pressure discharge lamp apparatus according to the first embodiment of the present invention;
FIG. 4
is a graph showing a transmittance as a wavelength according to the present invention;
FIG. 5
is a side view of an assembly of a metal halide lamp according to a second embodiment of the present invention;
FIG. 6
is another side view of the assembly of the metal halide lamp shown in
FIG. 5
;
FIG. 7
is a circuit diagram of a high pressure discharge lamp apparatus according to the second embodiment of the present invention; and
FIG. 8
is a side view, partly in section, of a lighting fixture according to the present invention.
DETAILED DESCRIPTION OF SEVERAL EMBODIMENTS OF THE INVENTION
A first embodiment of the present invention will be described in detail with reference to FIG.
1
.
FIG. 1
shows an enlarged side view, partly in section, of a glow starter according to a first embodiment. The glow starter is provided with a discharge vessel
1
, a pair of electrodes
2
in the discharge vessel
1
, and a pair of outer conductive wires
3
.
The discharge vessel
1
comprises a tube
1
a
, and stem
1
b
. The tube
1
a
made of a soft glass, is filled with a rare gas and mercury (Hg), and can substantially transmit ultraviolet rays of about 300 nm or less generated by a rare gas discharge and a mercury vapor discharge. The soft glass, which mainly comprises silicon oxide (SiO
2
), but includes no more than about 0.01 weight % of iron oxide (Fe
2
O
3
), has a coefficient of thermal expansion of about 40*10
−7
/° C. or more at a temperature between about 100 and about 300° C. The discharge vessel may transmit about 20% or more of ultraviolet rays of about 254 nm generated by a mercury vapor discharge.
The stem
1
b
, made of soft glass, is provided with a pinch sealed portion
1
b
1
, a flare portion
1
b
2
, and an exhaust tube
1
b
3
. The exhaust tube
1
b
3
, held at the pinch sealed portion
1
b
1
, can exhaust tube
1
a
and introduce a filling including rare gas of argon (Ar) of a pressure of about 1.2*10
3
Pa, and mercury (Hg) of very small amount. Each of inner conductive wires
1
a
4
is respectively connected to the outer conductive wires
3
via a dumet wire (not shown) embedded in the pinch sealed portion
1
b
1
.
The transmittance of the glass may be about 20% or more. It is more preferable that the transmittance is about 40% or more. The discharge vessel
1
may be made of soft glass, quartz glass, or light-transmitting ceramics. When the discharge vessel is made of soft glass, existing machines and processes for manufacturing conventional grow starters can be easily utilized. Therefore, the glow starter can be cheaply manufactured. Furthermore, soft glass, e.g., soda-lime glass, comprises mainly sodium oxide, calcium oxide, and silicon oxide (Na
2
O—CaO—5SiO
2
). The soda-lime glass may further comprise aluminum oxide (Al
2
O
3
), magnesium oxide (MgO), or potassium (K
2
O), and so on. However, any impurities, e.g., iron oxide (Fe
2
O
3
), should be minimized. When iron oxide (Fe
2
O
3
) is comprised present beyond a minimal amount, it is difficult for ultraviolet rays to transmit outwardly. The amount of iron oxide (Fe
2
O
3
) may be about 0.01 weight % or less. When amount of iron oxide (Fe
2
O
3
) is about 20 ppm or less, ultraviolet rays can be transmitted more easily. Furthermore, lead oxide (PbO) should be minimized to improve the transmittance of ultraviolet rays.
One end of each of electrodes
2
, made of bimetal, is connected to one end of a respective inner conductive wire
1
b
4
. The other ends of the electrodes
2
have a predetermined space therebetween. When the electrodes
2
generate a glow discharge, the electrodes
2
themselves are heated by the glow discharge, so that the ends of the electrodes
2
can come into contact. The electrodes
2
may further have an emitter made of, e.g., barium oxide (BaO), or an activator made of, e.g., barium (Ba), or lanthanum (La), in order to generate a glow arc more easily.
The filling including rare gas can generate ultraviolet rays having a wavelength of about 300 nm or less. The filling may further comprise mercury (Hg). The rare gas may further comprise an organic compound gas including hydrogen (H
2
), or propane (C
3
H
8
) in order to increase the discharge current. The rare gas may comprise argon (Ar) and neon (Ne) in order to reduce the starting voltage of the glow starter. For example, the starting pulse voltage is about 1.2 KV in this embodiment.
FIG. 2
is a side view of a high pressure discharge lamp. Similar reference characters designate identical or corresponding elements of the above embodiment. Therefore, detailed explanation of the structure will not be provided.
The high pressure discharge lamp HPL, e.g., a metal halide lamp having a rated power of about 400 W, comprises an arc tube
11
, an outer bulb
12
, a lamp cap
13
, an upper supporting element
14
, a lower supporting element
15
, connecting conductors
16
,
17
and a starting device
18
.
The arc tube
11
comprises a light-transmitting discharge vessel
11
a
made of quartz glass, and a discharge space
11
a
1
filled with an ionizable gas including mercury (Hg), a rare gas, e.g., argon (Ar) of about 6.7*10
3
Pa at filling pressure, and a metal halide, e.g., a total amount of both scandium iodide (ScI) and sodium iodide (NaI) of about 30 mg, and sodium iodide (NaBr) of about 2.7 mg.
The metal halide may comprise either bromide (Br) or iodide (I), and either rare earth elements or alkaline metals. The rare gas may be neon (Ne), argon (Ar), or xenon (Xe). The discharge vessel
11
a
, having an inner diameter of about 20 mm, air-tightly closed at a pair of sealing portions
11
a
2
,
11
a
3
, can transmit visible light and ultraviolet rays having a wavelength of about 300 nm or less. The discharge vessel
11
a
further has an exhausting portion
11
a
4
. The inner surface of the sealing portion
11
a
2
is formed into a hemisphere shape. However, the inner surface of the sealing portion
11
a
3
is formed into a cone shape. The sealing portion
11
a
3
may have a heat-insulating layer on the outer surface thereof. Of course, other shapes and sizes can be used. The discharge vessel
11
a
may be made of a ceramics having light-transmitting characteristics, e.g., either mono-crystalline or poly-crystalline alumina, yttrium alumnum garnet (YAG), or yttrium oxide (YOX). The bulb wall loading of the arc tube
11
is about 17.7 W/cm
2
, for example.
Each of electrodes
11
b
, made of tungsten, comprises an electrode rod
11
b
1
, and a coil
11
b
2
arranged near the tip of the rod
11
b
1
. One end of each of the electrodes
11
b
is respectively embedded in the sealing portions
11
a
2
,
11
a
3
and connected to one of outer conductive wires
11
d
,
11
e
via molybdenum foils
11
c
embedded in the sealing portions
11
a
2
,
11
a
3
. The outer conductive wire
11
d
extends outwardly from the discharge vessel
11
. The outer conductive wire
11
e,
formed into a U-shape, extends outwardly from the sealing portion
11
a
3
. The ends of electrodes
11
b
are separated by about 36 mm.
The outer bulb
12
, made of hard glass, includes a main portion having a maximum outer diameter, a neck portion sealed by a flare stem
12
a
, and a summit portion. Of course, other shapes and sizes can be used. The flare stem
12
a
holds a pair of conductive wires
12
a
1
,
12
a
2
, and an anchor
12
a
3
. The outer bulb
12
may be filled with an inert gas, e.g., nitrogen. Also the bulb
12
is covered with fluorine-containing polymer, so as not to be scattered if it is broken.
An aid electrode
11
b
S, made of tungsten, is further connected to a conductive wire
11
f
having a molybdenum foil
11
c
1
embedded in the sealing portion
11
a
2
. A tip of the aid electrode
11
b
S is arranged adjacent to the electrode
11
b.
The lamp cap
13
held by the neck portion includes a shell portion and a center contact, which are respectively connected to the conductive wires
12
a
1
,
12
a
2
.
The upper supporting element
14
comprises a U-shaped current conductor
14
a
, a metal band
14
b
, and a thin conductor
14
c
. The U-shaped current conductor
14
a
is held by the conductive wire
12
a
1
and the anchor
12
a
3
by means of welding. The metal band
14
b
, which is welded with the U-shaped current conductor
14
a
, fastens the sealing portion
11
a
2
of the discharge vessel
11
a.
The thin conductor
14
c
is connected to the outer conductive wire
11
d
at one end thereof, and welded with the U-shaped current conductor
14
a
at the other end thereof. Accordingly, the upper electrode
11
b
is connected in series to the molybdenum foil
11
c
, the outer conductive wire
11
d,
the thin conductor
14
c
, the U-shaped current conductor
14
a
, the conductive wire
12
a
1
, and the shell portion of the lamp cap
13
.
The lower supporting element
15
comprises a U-shaped current conductor
15
a
, a spring member
15
b
, a metal band
15
c
, a thin conductor
15
d,
and a getter
15
e
. The U-shaped current conductor
15
a
mechanically supports the arc tube
11
. The spring member
15
b
, which is welded with the U-shaped current conductor
15
a
, is arranged so as to touch itself to the inner surface of the summit portion of the outer bulb
12
. The metal band
15
c
, which is welded with the U-shaped current conductor
15
a
, fastens the sealing portion
11
b
3
of the discharge vessel
11
a.
The thin conductor
15
d
is connected between the U-shaped current conductor
15
a
and the U-shaped outer conductive wire
11
e.
The getter
15
e
, welded the U-shaped current conductor
15
a
, can absorb an impurity gas in the outer bulb
12
.
The connecting conductor
16
, which is welded with the conductive wire
12
a
2
at one end, is supported apart from the upper supporting element
14
. The connecting conductor
17
made of a fine wire is welded with the connecting conductor
16
at one end. The other end of the connecting conductor
17
is welded with the U-shaped current conductor
15
a
, so that the connecting conductor
17
is arranged along the arc tube
11
. Accordingly, the lower electrode
11
b
is connected in series to the molybdenum foil
11
c,
the outer conductive wire
11
e,
the thin conductor
15
d
, the U-shaped current conductor
15
a
, the connecting conductors
17
,
16
, the conductive wire
12
a
2
, and the center contact of the lamp cap
13
.
The starting device
18
, to which occurs a starting pulse voltage is applied from a ballast B shown in FIG.
3
and which produces a photoelectric effect in the arc tube
11
, comprises a glow starter
18
a
shown in
FIG. 1
, resistors
18
b
,
18
c
, insulators
18
d
,
18
e
, a bimetal element
18
f
, and a metal holder
18
g
supporting the glow starter
18
a
. The metal holder
18
g
supports the glow starter
18
a
so as not to cut off ultraviolet rays generated by the glow starter
18
a
. The outer conductive wire
3
of the glow starter
18
a
is connected to the U-shaped current conductor
14
a
. The other conductive wire
3
is connected to the lead wire L
1
of the insulator
18
d
. One lead wire of the resistor
18
b
is connected to the connecting conductor
16
. The other lead wire of the resistor
18
b
is connected to the lead wire L
2
of the insulator
18
d
. Moreover, one lead wire of the resistor
18
c
is connected to the lead wire L
1
of the insulator
18
d
. The other lead wire of the resistor
18
c
is connected to the aid electrode
11
b
S via a molybdenum foil
11
f
. The insulator
18
e
is arranged between the resistor
18
b
and the U-shaped current conductor
14
a
. The bimetal element
18
f
, which comprises a bimetal plate
18
f
1
and a contacting member
18
f
2
, is usually closed. The one end of the bimetal plate
18
f
1
is connected to the lead wire L
2
of the insulator
18
d
by welding. The one end of the contacting member
18
f
2
is welded with the other end of the bimetal plate
18
f
1
. Therefore, the other end of the contacting member
18
f
2
can separate from the lead wire L
1
, when the bimetal plate
18
f
1
deforms. Furthermore, the glow starter
18
a
is arranged to irradiate the arc tube
11
with ultraviolet rays generated therefrom. In this embodiment, the glow starter
18
a
is separated from the arc tube
11
by about 10 cm. Furthermore, the glow starter
18
a
may be held by a case, which transmits the ultraviolet rays generated by the glow starter
18
a.
FIG. 3
shows a circuit diagram of the high pressure discharge lamp apparatus. The series circuit, which includes the resistor
18
b
, the lead wire L
2
of the insulator
18
d
, the bimetal element
18
f
, the lead wire L
1
of the insulator
18
d
, and the glow starter
18
a
, is connected in parallel to the arc tube
11
. Moreover, another series circuit, including the resistor
18
b
, the lead wire L
2
, the bimetal element
18
f
, the lead wire L
1
, and the resistor
18
c
, is connected between the upper electrode
11
b
and the aid electrode
11
b
S. An operating circuit OC comprises an alternating current power supply AS having a rated voltage of about 200V, a ballast B having terminals a, b, c, and d, and the high pressure discharge lamp HPL. The ballast B for a mercury vapor lamp outputs about 400 W. The ballast B, having a rated voltage of about 200V, mainly comprises an inductor, and can stably light up the metal halide lamp. The ballast may have a rated input voltage of about 100V, and supplies a secondary voltage between about 200V and about 220V to the high pressure discharge lamp. Of course, the ballast may be specifically designed for a metal halide lamp.
When the ballast for a mercury vapor lamp is used for a metal halide lamp, it has been a concern that the lamp may occasionally extinguish during lamp operation. However, when the high pressure discharge lamp has a filling containing mainly scandium iodide (ScI) and sodium iodide (NaI), the metal halide lamp can remain lit.
When the alternating current power AS is supplied to the ballast B, the ballast generates a secondary voltage applied to the high pressure discharge lamp HPL. However, the high pressure discharge lamp HPL can not start yet. The glow starter
18
a
generates a glow discharge between the electrodes
2
, when the secondary voltage is supplied to the high pressure discharge lamp HPL. The glow discharge generates ultraviolet rays of about 300 nm or less which irradiate the arc tube
11
through the discharge vessel
1
. As a result, the photoelectric effect occurs in the arc tube
11
, and secondary electrons from the electrodes
1
b
are easily generated. Furthermore, the electrodes
2
of the glow starter
18
a
are heated by the glow discharge thereof, so that the electrodes
2
deform and touch each other. After the electrodes
2
touch, the glow starter
18
a
operates as a resistor in order to draw an appropriate current from the ballast B. For a while, the electrodes
2
cool because they are not generating a glow discharge. Therefore, the electrodes
2
separate from one another. At that time, a starting pulse voltage, which is generated by a counter-electromotive force within the ballast B, is supplied between the lower electrode
1
b
and the aid electrode
1
b
S, so that an aid discharge occurs. The aid discharge aids a main discharge between the electrodes
1
b
,
1
b
. As a result, the high pressure discharge lamp HPL starts to light up.
After a while, the main discharge also heats the bimetal element
18
f
, so that the contacting member
18
f
2
parts from the lead wire L
1
of the insulator
18
d
. Therefore, the glow starter
18
a
cannot operate again because it is disconnected from the high pressure discharge lamp HPL. The aid electrode
11
b
S also is disconnected electrically and does not discharge during lamp operation.
FIG. 4
shows a graph of transmittance as a function of wavelength according to the first embodiment. The vertical axis of the graph shown in
FIG. 4
indicates transmittance (%), and the horizontal axis indicates wavelength (nm). The lines A, B, and C respectively indicate the transmittance of a first glass, a second glass, and a comparative glass. Each glass has a thickness of about 0.8 mm.
The first glass, which is made of soda-lime glass including iron oxide (Fe
2
O
3
) of about 0.01 weight % or less, transmits about 68% of the ultraviolet rays at a wavelength of about 254 nm, and about 88% of the ultraviolet rays at a wavelength of about 300 nm. The detailed composition of the first glass is as follows: silicon oxide (SiO
2
) of about 68.90 weight %, aluminum oxide (Al
2
O
3
) of about 1.32 weight %, iron oxide (Fe
2
O
3
) of about 17 ppm (0.0017 weight %), sodium oxide (Na
2
O) of about 8.53 weight %, potassium oxide (K
2
O) of about 8.56 weight %, calcium oxide (CaO) of about 78 ppm (0.0078 weight %), barium oxide (BaO) of about 9.97 weight %, boron oxide (B
2
O
3
) about 2.33 weight %, titanium oxide (TiO
2
) of about 5 ppm (0.0005 weight %), and chlorine (Cl) of about 0.27 weight %. Furthermore, the first glass has a coefficient of thermal expansion of about 96.9*10
−7
/° C., a glass transition temperature of about 500° C., a contraction temperature of about 570° C., a softening temperature of about 679° C., an annealing point of about 487° C., and a strain temperature of about 443° C.
The second glass, which is made of soft glass which is lead glass with the lead (Pb) substantially removed, transmits about 48% at a wavelength of about 300 nm.
The comparative glass, which is made of lead glass used for a flare stem, transmits about 4% at a wavelength of about 300 nm. The detailed composition of the comparative glass is follows: silicon oxide (SiO
2
) of about 70.30 weight %, aluminum oxide (Al
2
O
3
) of about 1.91 weight %, iron oxide (Fe
2
O
3
) of about 0.036 weight %, sodium oxide (Na
2
O) of about 16.00 weight %, potassium oxide (K
2
O) of about 1.24 weight %, calcium oxide (CaO) of about 5.12 weight %, magnesium oxide (MgO) of about 3.34 weight %, strontium oxide (SrO) of about 0.02 weight %, barium oxide (BaO) of about 0.09 weight %, boron oxide (B
2
O
3
) of about 0.83 weight %, titanium oxide (TiO
2
) of about 0.01 weight %, zinc oxide (ZnO) of about 0.08 weight %, zirconium oxide (ZrO
2
) of about 0.03 weight %, phosphorus oxide (P
2
O
5
) of about 0.32 weight %, antimony oxide (Sb
2
O
3
) of about 0.23 weight %, sulfur oxide (SO
3
) of about 0.16 weight %, and chlorine (Cl) of about 0.02 weight %. Furthermore, the comparative glass has a coefficient of thermal expansion of about 95.6*10
−7
/° C., a glass transition temperature of about 540° C., a contraction temperature of about 600° C., a softening temperature of about 693° C., an annealing point of about 517° C., and a strain temperature of about 473° C.
Twenty of each of three metal halide lamps, which utilize glow starters and have the first, the second, or the comparative glass, were manufactured. The metal halide lamps, using the glow starter and made of the first or the second glass, could start to light up rapidly in at least in ten seconds. However, the metal halide lamps, using the glow starter and made of the comparative glass, could not start in two minutes. When the glass of the glow starter transmits about 20% or more at the wavelength of about 300 nm or less, the metal halide lamp can start easily. Moreover, when the glass of the glow starter transmits about 40% or more, the arc tube can sufficiently receive ultraviolet rays. Accordingly, the glow starter can be arranged apart from the arc tube, so as not to obstruct the visible light generated from the arc tube.
FIG. 5
shows a side view of an assembly of a metal halide lamp according to a second embodiment. An outer bulb and a lamp cap are not shown in FIG.
5
.
FIG. 6
shows another side view of the assembly of the metal halide lamp shown in FIG.
5
. The same reference characters designate identical or corresponding elements as those of the first embodiment. Therefore, a detailed explanation of such structure will not be provided. In this embodiment, a glow starter
18
a
is the same as that of the first embodiment, and an arc tube
11
is made of light-transmitting ceramics.
The assembly is provided with an arc tube
11
, a flare stem
12
a
, an upper supporting element
14
′, a lower supporting element
15
′, connecting conductors
17
, a starting device
18
, and a starting aid conductor
19
.
The arc tube
11
comprises a discharge vessel
11
a
made of a light-transmitting ceramics, which has a discharge space portion
11
a
1
and sealing portions
11
a
2
formed at opposite ends of the discharge space portion
11
a
1
. Each of the sealing portions
11
a
2
has a slit introduced a conductor
11
g
. The conductor
11
g
made of niobium (Nb) is also sealed in the slit by a sealing compound for the ceramics. A pair of electrodes (not shown), each respectively connected to one of the conductors
11
g,
is arranged in the discharge vessel
11
a.
The sealing compound seals the discharge vessel
11
a
at sealing portions
11
a
2
, and also fixes the electrodes in the discharge space. The discharge vessel
11
a
is filled with a filling including mercury (Hg), a rare gas, e.g., argon (Ar), and a metal halide, e.g., sodium iodide (NaI), dysprosium iodide (DyI), and cesium iodide (CsI).
The flare stem
12
a
comprises a pair of inner conductive wires
12
a
1
,
12
a
2
, an exhaust tube
12
a
3
, and a pair of outer conductive wires
12
a
4
.
The upper supporting element
14
′ comprises a rectangular conductor
14
a
′, a U-shaped conductor
14
d,
insulators
14
e
,
14
f
, and a lead wire
14
g
. The rectangular conductor
14
a
′ is welded to the inner conductive wire
12
a
1
, and is connected electrically thereto. The arc tube
11
is arranged between the legs of the rectangular conductor
14
a
′. One end of each of the insulators
14
e
,
14
f
is fixed to the rectangular conductor
14
a
′, and the other end of each of the insulators
14
e
,
14
f
supports the U-shaped conductor
14
d
. The lead wire
14
g
, which is welded to the U-shaped conductor
14
d
, is also welded to the upper side of the arc tube
11
.
The lower supporting element
15
′ comprises the rectangular conductor
14
a
′, a pair of spring members
15
b
, a holding conductor
15
e
, and a lead wire
15
f
. The holding conductor
15
e
is welded to the rectangular conductor
14
a
′ at each of its ends. The spring members
15
b
, which are welded to the rectangular conductor
14
a
′, are arranged so as to touch the inner surface of the summit portion of an outer bulb (not shown). The lead wire
15
f
, which is welded to the U-shaped portion
15
e
1
of the holding conductor
15
e
, holds the lower side of the arc tube
11
.
The connecting conductor
17
made of a ribbon-shaped wire is welded to the inner conductive wire
12
a
2
at one end. The other end of the connecting conductor
17
is welded to the U-shaped current conductor
14
d.
The starting device
18
′ comprises a glow starter
18
a
, a ceramics resistor
18
b
′, a metal holder
18
g
′ supporting the glow starter
18
a
, connecting conductors
18
h
,
18
i
, and
18
j
, a contacting member
18
k
, and a bimetal element
18
f
. One outer conductive wire
3
of the glow starter
18
a
is connected to the connecting conductor
18
h
. The other outer conductive wire
3
of the glow starter
18
a
is welded to the rectangular conductor
14
a
′. The ceramics resistor
18
b
′, embedded in a ceramics substrate, is connected to the connecting conductors
18
i
,
18
j
. The connecting conductor
18
i
is welded to the U-shaped current conductor
14
d
. The one end of the contacting member
18
k
is connected to the ceramics substrate, and the other end thereof is welded to the rectangular conductor
14
a
′. Therefore, both the ceramics substrate and the bimetal element
18
f
is held by the contacting member
18
k
and the connecting conductor
18
i
. The bimetal element
18
f
comprises a bimetal plate
18
f
1
, and a contacting member
18
f
2
.
The starting aid conductor
19
made of a fine conductive wire, is welded to the rectangular conductor
14
a
′ at one end. The fine conductive wire
19
also is wound around the one sealing portion
11
a
2
twice, and arranged along the surface of the discharge portion
11
a
1
. The other end of the fine conductive wire
19
is wound around the other sealing portion
11
a
2
.
Moreover, the metal halide lamp has a rated lamp power of about 360 W, a luminous efficiency of about 901 m/W, a color temperature of about 4000K, and a general color rendering index of about 85.
FIG. 7
shows a circuit diagram of a high pressure discharge lamp apparatus according to the second embodiment. The same reference characters designate identical or corresponding elements to the circuit diagram of the first embodiment shown in FIG.
3
. Therefore, a detail explanation of such structure will not be provided. A series circuit, which includes the ceramics resistor
18
b
′, the bimetal element
18
f
, and the glow starter
18
a
, is connected in parallel to the arc tube
11
.
When the alternating current power AS is supplied to-a ballast B, which can be that used with mercury vapor lamps, the ballast generates a secondary voltage which is applied to the high pressure discharge lamp HPL. However, the high pressure discharge lamp HPL can not start yet. The glow starter
18
a
generates a glow discharge between the electrodes
2
, when the secondary voltage is supplied to the high pressure discharge lamp HPL. The glow discharge generates ultraviolet rays of about 300 nm or less, e.g., 296 nm, so that the ultraviolet rays can irradiate the arc tube
11
through the discharge vessel
1
. Furthermore, argon (Ar) also generates ultraviolet rays by means of resonance radiation. As a result, the photoelectric effect occurs in the arc tube
11
, and secondary electrons are easily generated from the electrodes
1
b
. Furthermore, the electrodes
2
of the glow starter
18
a
are heated by the glow discharge thereof, so that the electrodes
2
deform and touch each other. After the electrodes
2
touch, the glow starter
18
a
operates as a resistor in order to drawn an appropriate current from the ballast B. For a while, the electrodes
2
cool because they are not generating a glow discharge. Therefore, the electrodes
2
separate from each other. Then, a starting pulse voltage, which is generated by a counter-electromotive force in the ballast B, is supplied between the upper electrode
1
b
and the starting aid conductor
19
, so that an arc discharge starts between the upper electrode
1
b
and the starting aid conductor
19
. The aid discharge aids a main discharge between the electrodes
1
b
. As a result, the high pressure discharge lamp HPL starts to light up. After a while, the main discharge also heats the bimetal element
18
f
, so that the contacting member
18
f
2
parts from the connecting conductor
18
j
. Therefore, the glow starter
18
a
cannot operate again because it is disconnected from the high pressure discharge lamp HPL.
Also in this embodiment, 20 of each of three metal halide lamps, which utilize glow starters and have the first, the second, or the comparative glass, were manufactured. The results of a starting test were the same as in the first embodiment. That is, the metal halide lamps, using the glow starter made of the first or the second glass, can start to light up rapidly at least in ten seconds. However, the metal halide lamps, using the glow starter and made of the comparative glass, cannot start in two minutes.
2
.
FIG. 8
shows a side view, partly in section, of a lighting fixture. The lighting fixture
70
is provided with a body
71
having a lamp socket
72
, a metal halide lamp LP of the first or second embodiment. A reflector
74
and ballast
73
are also provided in the body
71
.
According to one aspect of the invention, a glow starter comprises a discharge vessel, filled with a gas mix including a rare gas. The glow starter transmits ultraviolet rays substantially of about 300 nm or less. A pair of electrodes, which are arranged in the discharge vessel, are adapted and arranged to touch each other as a result of being heated by a glow discharge.
Claims
- 1. A glow starter, comprising:a soft glass discharge vessel, filled with a filling including a rare gas, substantially transmitting about 20% or more of ultraviolet rays having a wavelength of about 300 nm; and a pair of electrodes arranged in the discharge vessel and configured to touch each other when heated by a glow discharge.
- 2. A glow starter according to claim 1, wherein the rare gas is made of mainly argon (Ar).
- 3. A lighting fixture, comprising:a high pressure discharge lamp apparatus, comprising: a high pressure discharge lamp, comprising: an arc tube; a glow starter configured to irradiate the arc tube with ultraviolet rays, the glow starter comprising: a soft glass discharge vessel, filled with a filling including a rare gas, substantially transmitting about 20% or more of ultraviolet rays having a wavelength of about 300 nm; and a pair of electrodes arranged in the discharge vessel and configured to touch each other when heated by a glow discharge; and an outer bulb accommodating the arc tube, and the glow starter; and a ballast having a rated voltage of about 100V, and configured to supply a secondary voltage between about 200V and about 220V to the high pressure discharge lamp, or having a rated voltage of about 200V, and arranged in series with the high pressure discharge lamp; and a body having a lamp socket and a reflector.
- 4. A glow starter, comprising:a soft glass discharge vessel, filled with a filling including a rare gas, substantially transmitting about 20% or more of ultraviolet rays having a wavelength of about 254 nm; and a pair of electrodes arranged in the discharge vessel and configured to touch each other when heated by a glow discharge, wherein the filling further includes mercury (Hg).
- 5. A glow starter according to claim 4, wherein the soft glass of the discharge vessel comprises mainly silicone oxide (SiO2) and about 0.01 percentage weight or less of iron oxide (Fe2O3).
- 6. A high pressure discharge lamp, comprising:an arc tube; a glow starter configured to irradiate the arc tube with ultraviolet rays, the glow starter comprising: a soft glass discharge vessel, filled with a filing including a rare gas, substantially transmitting about 20% or more of ultraviolet rays having a wavelength of about 300 nm; and a pair of electrodes arranged in the discharge vessel and configured to touch each other when heated by a glow discharge; and an outer bulb arranged to accommodate the arc tube and the glow starter.
- 7. A high pressure discharge lamp apparatus, comprising: a high pressure discharge lamp, the high pressure discharge lamp comprising:an arc tube; a glow starter configured to irradiate the arc tube with ultraviolet rays, comprising: a soft glass discharge vessel, filled with a filling including a rare gas, substantially transmitting about 20% or more of ultraviolet rays having a wavelength of about 300 nm; and a pair of electrodes arranged in the discharge vessel and configured to touch each other when heated by a glow discharge; and an outer bulb arranged to accommodate the arc tube and the glow starter; and a ballast having a rated voltage of about 100V, and configured to supply a secondary voltage between about 200V and about 220V to the high pressure discharge lamp, or having a rated voltage of about 200V, and arranged in series with the high pressure discharge lamp.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2000-395470 |
Dec 2000 |
JP |
|
2000-338780 |
Nov 2000 |
JP |
|
2000-199993 |
Jun 2000 |
JP |
|
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Name |
Date |
Kind |
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Katoogi |
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A |
5057741 |
Barakitis et al. |
Oct 1991 |
A |
5109183 |
Robertson et al. |
Apr 1992 |
A |
5331250 |
Ravi et al. |
Jul 1994 |
A |
6215254 |
Honda et al. |
Apr 2001 |
B1 |
6300716 |
Honda |
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Number |
Date |
Country |
SHO 63-3086 |
Jan 1988 |
JP |
HEI 1-134848 |
May 2001 |
JP |