Glue gun with pinch rollers

Information

  • Patent Grant
  • 6558059
  • Patent Number
    6,558,059
  • Date Filed
    Wednesday, February 20, 2002
    22 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
  • Inventors
  • Original Assignees
    • (Los Angeles, CA, US)
  • Examiners
    • Nguyen; Tran
    Agents
    • Thornton; Robert R.
Abstract
A glue gun has a base adapted to receive electrical power in either cordless or corded operation, a barrel, a feed roller, a selectively removable glue stick holder in axial alignment with and disposed between a nozzle assembly and the feed roller and extending through an electric heater for containing a glue stick to be melted by the heater, a pinch roller adapted to press the glue stick against the feed roller so that rotation of the feed roller causes the glue stick to be urged toward the nozzle assembly in order to extrude melted glue therethrough, the nozzle assembly having a longitudinal passageway which is normally closed by a pair of valves serially disposed at opposite ends of the passageway and which are operable to open in response to pressure from melted glue produced by rotation of the feed roller and to close to trap melted glue in the passageway when feed roller rotation is terminated, and a trigger assembly to manually control the application of electric power to a drive motor to rotate the feed roller.
Description




BACKGROUND OF THE INVENTION




The present invention relates to hand tools, and more particularly to hand-held cordless or corded adhesive dispensers using electrically generated heat to melt the adhesive, which is in stick form. Such tools are commonly referred to as “glue guns.”




Glue guns are well known in the art, and various configurations for corded glue guns are illustrated in the following U. S. Pat. Nos.: 3,604,597, issued Sep. 14, 1971 to Harold E. Pohl et al.; U.S. Pat. No. 4,523,705, issued Jun. 18, 1985 to Richard W. Belanger et al., and U.S. Pat. No. 5,215,230, issued Jun. 1, 1993 to Grace Lee. In all of these patents, an electrical supply cord is permanently attached to the handle of the glue gun to provide, on demand, electrical current to a heater in the gun to melt a portion of an adhesive which is then expelled through a nozzle at the outer end of the “barrel” of the glue gun. Such corded guns for direct connection to an electrical power outlet by an electrical cord are well known in the art and are widely sold throughout the world at present in many different configurations.




A variation of this type of electrical current supply is shown in U. S. Pat. No. 4,826,049, issued May 2, 1989 to Howard D. Speer, in which the gun is placed in a base containing the electrical current source, and the melting of the adhesive occurs while the gun remains in the base. Removal of the gun from the base terminates the flow of the current through the heating element utilized to melt the adhesive.




Cordless type glue guns differ from the preceding types in that the gun contains a power source, a rechargeable battery, which is used to supply the current, on demand, to melt the adhesive. Such guns normally include a stand which contains a battery recharging circuit connected to a source of electrical power, so that when the gun is replaced in the stand after use, the battery is recharged. Such cordless guns and recharging systems are well known in the art and are widely sold throughout the world at present in many different configurations.




Whether corded or cordless, all glue guns have certain characteristics in common. They have a hand gun-like shape with a pistol grip which is grasped by the user when the gun is in use. The gun contains an electrical heater element, typically located in the gun “barrel.” The adhesive is in a solid stick form which extends through the barrel adjacent the heater element and is “melted” by the selective application of electrical power to the heater element. Application of the electrical power is controlled by a trigger mechanism. The gun barrel terminates in a nozzle, through which the molten adhesive is extruded by pressure applied to the adhesive stick by one or more of a variety of linkages actuated by actuation of the gun trigger. The nozzle typically includes a spring-loaded ball check valve in an effort to terminate the flow of molten adhesive as soon as pressure on the trigger is released, in an attempt to avoid molten adhesive dripping from the nozzle thereafter.




Corded and cordless glue guns each have their own advantages with respect to one another. For example, cordless guns provide portability for use on sites remote from an electrical outlet, while corded guns provide for continuous use without the necessity of recharging or changing the battery. Consequently, a user may utilize one of each type of gun to provide for maximum flexibility in performing work.




SUMMARY OF THE INVENTION




According to the present invention, a glue gun, suited for either cordless or corded operation, has a gun casing with a base and a barrel, the base being adapted to receive electrical power from a power source which is either a battery or an ac to dc converter; a heater element housing containing a heater element; a drive motor; electrical circuit means for applying electrical power to the heater element and to the drive motor; a feed roller disposed within the casing so as to be transverse to and in longitudinal alignment with the barrel and operable, in response to the selective application of electrical power to the drive motor, to be rotated thereby in a preselected direction, the barrel terminating in a nozzle remote from the feed roller; a removable glue stick holder disposed within the barrel in axial alignment with and between the nozzle and the feed roller so that a glue stick, when disposed within the glue stick holder, extends from the nozzle through the glue stick holder onto and beyond the feed roller; and a pinch roller for pressing the glue stick, when so disposed, against the feed roller when electrical power is applied to the drive motor, to assist in the urging the glue stick toward the nozzle in response to rotation of the feed roller in the preselected direction. In the presently preferred embodiment, the glue stick holder, which extends through the heater element, includes a peripheral stop ring to prevent the glue stick, as it is being fed toward the nozzle, from moving the glue stick holder through the heater.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention may be more readily understood by referring to the accompanying drawings, in which:





FIG. 1

is a left side elevational view, in section, of a glue gun according to the present invention, in which the gun is shown as including a battery and battery charger for cordless operation of the glue gun;





FIG. 2

is a left side elevational view of the gun shown in

FIG. 1

, but with the barrel opened to illustrate the positioning of a glue stick in the gun;





FIG. 3

is a left side elevational view of an ac adapter and stand for use with the gun of

FIG. 1

to replace the battery and battery charger so as to provide for corded operation of the gun;





FIG. 4

is a partial sectional view of the gun of

FIG. 1

illustrating the gun trigger mechanism in its actuated disposition;





FIG. 5

is a view, similar to

FIG. 4

, but illustrating the trigger mechanism in its released disposition;





FIG. 6

is a partial sectional view of the glue dispensing nozzle of the gun of

FIG. 1

when glue is being dispensed;





FIG. 7

is a view, in section, taken along lines


7





7


of

FIG. 6

;





FIG. 8

is a partial sectional view, similar to

FIG. 6

, but showing the glue dispensing nozzle when glue is not being dispensed;





FIG. 9

is a left side elevational view of a trigger fork for use with the glue gun of

FIG. 1

;





FIG. 10

is a top plan view of the trigger fork shown in

FIG. 13

;





FIG. 11

is a partial plan view, in section, of the glue gun of

FIG. 1

, taken along lines


11





11


of

FIG. 4

;





FIG. 12

is a partial plan view, in section, of the glue gun of

FIG. 1

, taken along lines


12





12


of

FIG. 5

;





FIG. 13

is a partial front elevational view, partially in section of a pinch roller assembly for use with the glue gun of

FIG. 1

, with the hinged barrel portion of the glue gun in its opened disposition for receiving a glue stick;





FIG. 14

is a partial sectional view of one of the pinch rollers shown in

FIG. 13

, illustrating its attachment to its mounting axle;





FIG. 15

is a schematic diagram of the presently preferred embodiment of the electrical circuit of the glue gun as illustrated in

FIG. 1

;





FIG. 16

is a schematic diagram of an alternate embodiment of the electrical circuit of a glue gun according to the present invention;





FIG. 17

is a schematic diagram of another alternate embodiment of the electrical circuit of a glue gun according to the present invention; and





FIG. 18

is a partial view, in section, of a glue gun utilizing the embodiment of electrical circuitry of

FIG. 17

, illustrating its implementation in the glue gun of

FIG. 1

by providing a switch on the barrel adjacent the glue gun's heater element assembly.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring first to

FIGS. 1

,


2


,


4


and


5


, a glue gun


100


includes a conventional rechargeable battery


102


and, in

FIG.1

, is shown as stored in a stand


104


(shown for illustrative purposes only in section in FIG.


1


). The stand


104


includes an electrical power lead


106


connected to a conventional ac to dc converter


252


to supply dc power to the battery


102


, for recharging. The electrical circuitry for such converters is well known in the art, and so is not shown in FIG.


1


. The stand


104


has output terminals


110


through which the dc output of the charger


104


is applied to the battery


102


to recharge it. The battery


102


has a plug-in element


102


A with a pair of output terminals


112


,


114


, shown schematically in

FIG. 1

, which plug into the gun


100


in a suitable recess so as to be in electrical contact with electrical leads


116


,


118


, also shown schematically, to provide electrical power to the gun


100


. It will be understood that a third lead (not shown) may normally be utilized, when desired or required, as the case may be, in conventional fashion to meet electrical codes as to grounding.




The lead


116


has two branches,


116


A and


116


B. Lead branch


116


A is connected to an input terminal


120


of a miniature switch


122


of conventional design, whose output terminal


124


is connected to a lead


126


. The gun


100


has an outer casing


128


, shown in section, to which the switch is fixed in conventional fashion. The lead


126


is shown in

FIG. 1

, schematically, as connected to an input terminal


130


of a drive motor


132


. Lead branch


116


B is shown as connected to an input terminal


134


of an electrical heater element


136


A, which is contained in a heater element housing


136


. The lead


118


has a branch


118


A, which is shown, schematically, as connected to an output terminal


138


of the drive motor


132


, and a branch


118


B, which is shown as connected to an output terminal


140


of the heater element


136


A.

FIG. 15

is a schematic diagram of this circuitry.




A worm gear


142


is fixed to a drive shaft


144


which is driven by the drive motor


132


. A feed roller


146


, mounted on an axle


146


A, engages the worm gear


142


in conventional fashion, so that rotation of the worm gear


142


in a predetermined direction rotates the feed roller


146


in a counterclockwise direction, thereby causing a glue stick


148


, which is engaged by the feed roller


146


, to be urged through the heater element housing


136


toward a nozzle assembly


150


in which a barrel portion


152


of the outer casing


128


terminates. In the preferred embodiment, a pinch roller assembly


154


urges the glue stick


148


against the feed roller


146


(see FIG.


4


), so as to assist in urging the glue stick


148


toward the nozzle assembly


150


upon the counterclockwise rotation of the feed roller


146


, as will be described hereinafter specifically with respect to

FIGS. 4 and 5

. The motor


132


, drive gear


142


and worm gear


146


are attached to a motor and gear housing


156


, which is fixed to the casing


128


by any conventional means so as to be supported therein.




As is best seen in

FIGS. 4 and 5

, a trigger fork


158


(shown in detail in

FIGS. 9 and 10

) has a trigger


160


which extends through a trigger aperture


162


in the casing


128


. The trigger fork


158


has a pair of trigger arms


164


(see

FIG. 10

) between which a cross-arm


166


extends and is attached thereto by four bolts


168


in conventional fashion, as is shown in

FIGS. 9 and 10

, so as to straddle the worm gear


142


, see

FIGS. 11 and 12

. The switch


122


has an actuator element


170


which, when contacted by an actuator boss


172


formed on the rear surface of the cross-arm


166


by reason of pressure applied to the trigger


160


as shown in

FIG. 4

overcoming the biasing of a trigger bias spring


174


, closes the switch


122


to complete the electrical circuit between the leads


116


,


126


, applying electrical power to the motor


132


, which rotates the feed roller


146


in a counterclockwise direction to urge the glue stick


148


toward the heater element housing


136


(FIG.


1


).




When the pressure on the trigger


160


is released, the cross-arm


166


moves away from the switch


122


, opening the electrical circuit to remove power from the motor


132


. The feed roller


146


no longer urges the glue stick


148


toward the nozzle assembly


150


. The switch


122


is fixed to the casing


128


by a pair of bolts


176


in conventional fashion.




Referring back to

FIG. 1

, a removable cylindrical glue stick holder


196


is positioned within a complementary passageway in the heater assembly


136


so as to extend through the heater assembly


136


at the forward end of the barrel portion


152


and engages the nozzle portion


150


. The glue stick


148


extends through the length of the glue stick holder


196


. A peripheral stop ring


196


A formed on the glue stick holder


196


prevents the glue stick


148


, as it is urged forward toward the nozzle portion


150


by the feed roller


146


upon actuation of the glue gun


100


, from carrying the glue stick holder


196


into the heater element assembly


136


. When it is necessary or the user desires to replace or change the glue stick


148


, the gun


100


is opened to the disposition shown in

FIG. 2

, and the glue stick holder


196


manually moved axially away from the nozzle assembly


150


and withdrawn from the heater assembly


136


, and either a different glue stick holder


196


and glue stick


148


is inserted in its place, or the existing glue stick


148


is withdrawn from the existing glue stick holder


196


, and replaced by a new glue stick of the desired characteristics, and the existing glue stick holder


196


reinserted into the heater assembly


136


, as shown in FIG.


1


.




Referring now to

FIGS. 6

,


7


and


8


, which are detail drawings of the nozzle assembly


150


in its opened (glue dispensing) disposition (

FIG. 6

) and in its closed disposition (FIG.


8


), the nozzle assembly


150


includes a nozzle proper


198


, which abuts the glue stick holder


196


. The nozzle proper


198


has a longitudinal passageway


200


extending therethrough, within which a valve assembly


202


, including a valve stem


204


, is disposed within a valve insert


206


. The valve stem


204


terminates at its upstream end in a parti-spherical first valve head


208


. Formed in the valve insert


206


adjacent the upstream end of the valve stem


204


is an annular first valve seat


210


. The first valve head


208


seats against the first valve seat


210


when the valve assembly


202


is in its closed disposition (FIG.


8


), so as to form a first closure of the longitudinal passageway


200


.




The opposite (downstream) end of the valve stem


204


is chamfered into a reduced cross-section valve stem portion


204


A, which terminates in a second valve head


212


, parti-spherical and parti-conical in its longitudinal configuration. When the valve assembly


202


is in its closed disposition (FIG.


8


), the second valve head


212


seats against an annular second valve seat


210


A, which is formed in the nozzle proper


198


, so as to form a second (downstream) closure of the longitudinal passageway


200


. The valve assembly


202


is normally biased to its closed disposition (

FIG. 8

) by a valve bias spring


214


, through which the valve stem


204


extends.




The valve insert


206


has four guide elements


206


A,


206


B,


206


C,


206


D (FIG.


7


), formed downstream of the first valve seat


210


, which serve to engage the periphery of the first valve head


208


so as to maintain the axial alignment of the valve stem


204


and so the valve heads


208


,


212


with respect to the axis of the longitudinal passageway


200


.




A glue passageway


216


(

FIGS. 6

,


8


) is formed within the valve insert


206


downstream of the first valve head


208


. When the first valve head


208


is unseated from the first valve seat


210


(FIG.


6


), melted glue from the glue stick


148


, which has filled a glue inlet space


218


formed immediately upstream of the first valve seat


210


in the valve insert


206


, passes into the glue passageway


216


around the first valve head


208


through glue passages


216


AC,


216


CB,


216


BD,


216


DA formed between the guide elements


206


A,


206


B,


206


C,


206


D, as is shown in FIG.


7


. After passing into the glue passageway


216


, the melted glue passes out of the nozzle proper


198


through the second valve seat


210


A and an outlet passage


220


formed at the downstream end of the nozzle proper


198


by an outlet insert element


222


.




As is shown in

FIGS. 1

,


2


,


9


, and


10


, the glue gun barrel


152


has a hinge


240


extending along the barrel top (the hinge


240


being omitted in

FIGS. 4 and 5

for purposes of clarity). A hinged barrel portion


152


A (

FIGS. 2

,


13


), comprising the upper left hand portion of the barrel


152


, is attached to the hinge


240


, so as to be selectively rotated away from a position adjacent the remainder of the barrel


152


, as is best seen in

FIG. 13

, so as to permit access to the glue stick holder


196


. The hinged barrel portion


152


A has a glue stick pressure pad


242


at the rear thereof to engage the glue stick


148


when the hinged barrel portion


152


A is in its closed disposition (see

FIG. 13

) so as to close the opening


186


in a longitudinal passageway


188


extending through the motor gear housing


156


to hold the glue stick


148


in place during operation of the glue gun


100


. A similar glue stick holder pressure pad


244


(

FIG. 2

) on the hinged barrel portion


152


A performs the same function with respect to the glue stick holder


196


adjacent the nozzle portion


150


. A clip


190



FIG. 13

) extends substantially the length of the hinged barrel portion


152


A and is press-fitted onto a lip


192


formed thereon so as to frictionally engage a lip


194


formed on the casing when the hinged portion


152


A is rotated clockwise so as to close the passageway


188


and apply pressure to the glue stick holder


196


during operation of the glue gun


100


.




The pinch roller assembly


154


is shown in detail in

FIG. 13

, which is a partial rear elevational view, partially in section, taken along lines


13





13


of FIG.


4


. The pinch roller assembly


154


consists of a pair of oppositely disposed bell-shaped rollers


178


A,


178


B, mounted on an axle


180


. The axle


180


consists of a pair of axle members


180


A,


180


B, to which the rollers


178


A,


178


B are attached by means of a pair of bolts


182


in conventional fashion.

FIG. 14

is a partial sectional view of one of the pairs of rollers


178


A,


178


B and axles


180


A,


180


B, which as assembled are mirror images of one another, illustrating the attachment of the rollers and axles through the use of the bolts


182


and washers


184


, to provide for the rotatability of the rollers.




As will be apparent from the foregoing the operation of the glue gun is as follows:




When the trigger


160


is pulled, trigger arms


164


move the cross-arm actuator boss


172


toward and into contact with the switch actuator element


170


, overcoming the bias of the trigger bias spring


174


, and closing the electrical circuit through the switch


122


to apply electrical power to the drive motor


132


, whose drive shaft


144


drives the worm gear


142


which in turn, rotates the feed roller


146


to urge the glue stick


148


toward the nozzle assembly


150


as shown by the arrow in FIG.


4


. Melted glue from the glue stick


148


, which has filled the glue inlet space


218


, is then forced against the first valve head


208


, overcoming the valve closing bias of the valve bias spring


214


so as to open the first valve seat


210


. Melted glue then flows into the passageway


220


in response to the urging by the rotation of the feed roller


146


of the glue stick


148


toward the nozzle assembly


150


The melted glue in the passageway


200


then flows through the second valve seat


210


A, which has been opened by the action of the valve stem moving the second valve head


212


in response to the movement of the first valve head


208


away from the first valve seat


210


. The melted glue then flows into the outlet passage


220


around the second valve head


212


and out of the nozzle assembly


150


.




In conventional glue guns, one of the problems often encountered is the continued passage of melted glue out of the dispensing nozzle after the trigger is released. The glue gun


100


solves this problem in the following manner:




When the trigger


160


is released, the trigger bias spring


174


immediately urges the cross arm


166


away from the switch


122


, thereby opening the switch


122


and terminating the application of electrical power to the drive motor


132


, to terminate the urging of the glue stick


148


toward the nozzle assembly


150


, so as to immediately terminate the pressure applied to the first valve head


210


by the melted glue, whereupon the urging of the valve bias spring


214


causes the first valve head


208


to close the first valve seat


210


and the valve stem


204


to move the second valve head


212


so as to close the second valve seat


210


A, trapping substantially all of the melted glue in the nozzle assembly within the passageway


200


until the trigger


160


is pulled again.




While the operation of the glue gun


100


has been described with respect to the utilization of the battery


102


as the source of electrical power for the motor


132


and heater element


136


A, the cordless glue gun of the present invention is equally adapted for use as a corded glue gun. To this end,

FIG. 3

illustrates an ac to dc converter


252


, a power cord


254


, an adapter base


256


to supply dc electrical power to the glue gun


100


through a plug-in element


256


A, similar to the plug-in element


102


A of FIG.


1


. The adapter base


256


includes output terminals


112


,


114


to make electrical contact between the power conversion circuitry and the electrical circuitry of the glue gun


100


, as is shown in

FIG. 1

, with the battery


102


and stand


104


being replaced by the corded adapter


250


(FIG.


3


). Operation of the corded version of the glue gun


100


is otherwise identical to the operation of the cordless version described above.





FIG. 15

is an electrical schematic diagram of the glue gun


100


as shown in FIG.


1


. In this embodiment, electrical power is supplied to the heater element


136


A continuously, so long as the battery


102


retains an electrical charge. When the glue gun


100


is placed in the battery charger


104


, the battery


102


is recharged, and remains fully charged even though the heater element


136


A remains heated.





FIG. 16

is a schematic diagram of an alternate embodiment of electrical circuitry for the glue gun of the present invention, in which the electrical power is only applied to the heater element when the glue gun is placed in the charger stand


104


or when the trigger is pulled when in cordless operation, but continuously from output terminals


110


when the corded adapter


250


is utilized (not shown in

FIG. 3

, see FIG.


1


). In

FIG. 16

, like reference numbers refer to like elements with respect to

FIGS. 1 and 15

. A branch lead


116


C connects the lead


116


to a branch lead


116


D and a branch lead


116


E. The branch lead


116


D is connected to an appropriate terminal of the output terminals


110


. The branch lead


116


E is connected to the heater element input terminal


134


. A branch lead


118


C connects the lead


118


to a branch lead


118


D and a branch lead


118


E. Diodes


116


F and


118


F are included in the branch leads


116


C and


118


C to prevent reverse flow of electrical current from the output terminals


110


through the branch leads


116


C,


118


C to the output terminals


112


,


114


when the glue gun is in its stand. As will be apparent, so long as the glue gun is in the battery charger


104


(

FIG. 1

) in the corded adapter


250


(FIG.


3


), and electrical current is being supplied by the converters


252


, electrical current will be applied to the heater element


136


A. However, when the gun is removed from the charger


104


in cordless operation, current flow through the heater element


136


A is terminated until either the trigger is pulled so as to close the switch


122


or the gun is returned to the charger


104


, so as to avoid discharging the battery


102


unnecessarily.




Both the embodiments of FIG.


15


and

FIG. 16

provide for the continuous heating of the heater element


136


A in either cordless or corded operation, so long as the glue gun is placed in the battery charger


104


or the adapter stand


250


with dc power applied thereto.





FIG. 17

, in which like reference numbers refer to like components with respect to

FIGS. 15 and 16

, is a schematic diagram of another alternate embodiment of electrical circuitry for the glue gun of the present invention. In the embodiment of

FIG. 17

, electrical current is selectively applied to the heater element


136


A, whether in cordless or corded operation, by means of a switch. As illustrated in

FIG. 17

, a switch


260


is connected by a branch lead


118


G to the heater element output terminal


140


and by a branch lead


118


H to the lead


118


.




While the switch


260


is shown in

FIG. 17

as being placed between the output terminal


140


and the lead


118


, alternatively, it could equally well be placed in the lead


116


B so as to be located between the heater input terminal


134


and the lead


116


. In either embodiment, the switch


260


is manually operated by the user as desired to apply electrical current to the heater element


134


or remove the application of such power. This embodiment is particularly useful when the glue gun of the present invention, whether being used either in cordless or corded operation, will only be used intermittently, with long periods of inactivity, so that there is no necessity for maintaining the glue adjacent the glue stick constantly in a molten condition. The user can turn off the application of electrical power to the heater element


136


A by opening the switch


260


. At such time as the user desires to operate the glue gun, the switch


260


is closed to melt the glue stick, and the trigger pulled to close the switch


122


to initiate the extrusion of melted glue from the gun.





FIG. 18

is a partial view, in section, of a glue gun utilizing the embodiment of electrical circuitry of

FIG. 17

, illustrating its implementation in the glue gun of

FIG. 1

, in which like reference numbers refer to like parts with respect to

FIGS. 1 and 17

. As illustrated in

FIG. 18

, the switch


260


is located on the exterior of the barrel


152


below the heater element


136


A, although this location is for illustrative purposes only. Obviously, the switch could be placed at any location on the glue gun deemed convenient for the user. The switch


260


may be any of the wide variety of conventional commercially available switches designed for handling the voltage and wattage involved. While the switch


260


is shown in

FIG. 23

as a push-button type switch, such is for illustrative purposes only and not by way of limitation. For example a slide type switch, which can also change the amount of power, for reducing the temperature (rheostat), could equally well be utilized, as is well known in the art as the equivalent thereof.




Although the presently preferred embodiments of the invention have been set forth herein in detail for illustrative purposes only, it will be apparent to those skilled in the art that variations and modifications thereof, including the rearrangement of parts, lie within the scope of the present invention, which is not limited to the specific structures of the embodiments shown or described herein, but only by the scope of the following claims.



Claims
  • 1. In a glue gun, the combination of:a gun casing with a base adapted to receive electrical power from an electrical power source and a barrel with a longitudinal axis terminating in a nozzle assembly through which melted glue may be selectively dispensed; a heater element assembly disposed within the barrel adjacent the nozzle assembly and including an electrical heater element adapted to heat a glue stick selectively removably contained within the heater element assembly; a drive motor; electrical circuit means for applying the electrical power to the heater element and, selectively, to the drive motor; a feed roller disposed within the casing so as to be transverse to and in longitudinal alignment with the barrel and operable, in response to the selective application of electrical power to the drive motor, to be rotated thereby in a preselected direction; a generally cylindrical glue stick holder disposed within the heater element assembly in axial alignment with and between the nozzle and the feed roller and operable to permit the manual selective removal of the glue stick from the heater assembly, whereby the glue stick, when disposed within the glue stick holder, normally extends from adjacent the nozzle through the heater element assembly onto and beyond the feed roller; pinch roller means normally operable to press the glue stick, when so disposed, against the feed roller, whereby the glue stick is urged toward the nozzle in response to rotation of the feed roller in the preselected direction; the barrel has a hinge extending longitudinally along a portion of a barrel top, the barrel having a first barrel side which is fixed with respect to the heater assembly and a second barrel side which is connected to said hinge so as to be selectively rotatable through an arc between: a first disposition which is adjacent the heater assembly, and a second disposition which is remote from the heater assembly to permit access to the glue stick holder; wherein the pinch roller means comprises: (a) first and second roller elements which are mirror images of one another and whose outer glue stick engaging surfaces are complementary to their respective peripheral portions of the glue stick to be pinched, (b) first axle means on which the first roller element is rotatably mounted so as to be fixed with respect to the first barrel side and transverse to the glue'stick, and (c) second axle means on which the second roller element is rotatably mounted so as to be fixed with respect to the second barrel side, the first and second axles being in axial alignment with one another when the second barrel side is in the first disposition; and a trigger assembly disposed within the casing and having a trigger extending externally thereof for manual actuation, said trigger assembly, when manually actuated, being operable to selectively apply electrical power to the drive motor.
  • 2. The combination of claim 1, and in which the glue stick holder includes a peripheral stop adjacent one end thereof, so that the peripheral stop is external of the heater assembly and remote from the nozzle assembly when the glue stick holder extends through the heater assembly.
  • 3. The combination of claim 1, and in which the nozzle assembly includes a melted glue passageway extending longitudinally therethrough and terminating in an outlet, a first valve and a second valve serially disposed in said passageway so as to control the flow of glue melted from the glue stick therethrough to the outlet, first valve bias means for normally closing the first valve, and means for causing the second valve to open upon the opening of the first valve, so as to permit the flow of melted glue from the glue stick to the outlet, and to close the second valve when the first valve closes, so as to prevent the further flow of melted glue contained in the passageway to the outlet.
  • 4. The combination of claim 3, and in which the glue stick holder includes a peripheral stop adjacent one end thereof, so that the peripheral stop is external of the heater assembly and remote from the nozzle assembly when the glue stick holder extends through the heater assembly.
  • 5. A glue gun, adaptable for either cordless or corded operation, comprising:a pistol-type gun casing with a base and a barrel with a longitudinal axis terminating in a nozzle assembly, the base being adapted to receive electrical power from a power source which is either a battery or an ac to dc converter; a heater assembly including an electric heater element adapted to melt glue contained in a glue stick; a drive motor; electrical circuit means for applying electrical power to the heater element and, selectively, to the drive motor; a feed roller disposed within the casing so as to be transverse to and in longitudinal alignment with the barrel and operable, in response to the selective application of electrical power to the drive motor, to be rotated thereby in a preselected direction; a selectively removable glue stick holder extending through the heater assembly in longitudinal alignment with and between the nozzle assembly and the feed roller so that the glue stick, when disposed within the glue stick holder, extends from the nozzle assembly onto and beyond the feed roller, said glue stick holder including a peripheral stop formed thereon so as to disposed between the heater assembly and the feed roller when the glue stick holder extends through the heater assembly; means for pressing the glue stick, when so disposed, against the feed roller so as to cause the glue stick to be urged toward the nozzle assembly in response to rotation of the feed roller in the preselected direction comprising (a) a hinge extending longitudinally along a portion of the barrel top, the barrel having a first barrel side which is fixed with respect to the heater assembly and a second barrel side which is connected to said hinge so as to be selectively rotatable through an arc between a first disposition which is adjacent the heater assembly and a second disposition which is remote from the heater assembly to permit access to the glue stick holder, (b) first and second roller elements which are mirror images of one another and whose outer glue stick engaging surfaces are complementary to their respective peripheral portions of the glue stick to be contacted, (c) first axle means on which the first roller element is rotatably mounted so as to be fixed with respect to the first barrel side and transverse to the glue stick, and (d) second axle means on which the second roller element is rotatably mounted so as to be fixed with respect to the second barrel side, the first and second axles being in axial alignment with one another when the second barrel side is in its first disposition, and (e) locking means fixed to the second barrel side for normally retaining the second barrel side in its first disposition; and a trigger assembly disposed within the casing and having a trigger extending externally thereof for manual actuation, said trigger assembly, when manually actuated, being operable to selectively apply electrical power from the power source to the drive motor.
  • 6. The combination of claim 5, and in which the nozzle assembly includes a melted glue passageway extending longitudinally therethrough and terminating in an outlet, a first valve and a second valve serially disposed in said passageway so as to control the flow of glue melted from the glue stick therethrough to the outlet, first valve bias means for normally closing the first valve, and means for causing the second valve to open upon the opening of the first valve, so as to permit the flow of melted glue from the glue stick to the outlet, and to close the second valve when the first valve closes, so as to prevent the further flow of melted glue contained in the passageway to the outlet.
US Referenced Citations (4)
Number Name Date Kind
4059204 Duncan et al. Nov 1977 A
4938388 Yeh Jul 1990 A
5012953 Borst et al. May 1991 A
5779103 Massena Jul 1998 A