The invention relates to a gluing press for lamella-shaped pieces of wood (wood lamellas) comprising at least one press table, at least one stop for the pieces of wood to be press bonded, and at least one pressing unit. The invention further relates to a method for press bonding lamella-shaped glue-coated pieces of wood to boards wherein the pieces of wood are loaded in a direction transversely to their longitudinal direction by a pressing pressure.
For press bonding lamella-shaped pieces of wood to panels or boards, gluing presses are used that have a horizontal press table with a lateral pressing device as well as a lateral stop. The pieces of wood that contact one another with their longitudinal sides coated with glue are pressed against the lateral stop and press bonded. Onto the board or panel that is to be press bonded a clamping device is placed with which a vertical alignment and clamping of the lamella-shaped pieces of wood is achieved. Since the boards or panels to be produced usually have different widths and thickness, the gluing presses must be adjusted in a time-consuming and complex way because a plurality of pressing elements must be fitted or mounted. For certain pressing widths it is necessary to employ auxiliary pieces of wood. The pieces of wood resting against the fixed stop are loaded at the opposite side by means of pressing cylinders with appropriate pressing elements that must be exchanged individually when resetting the gluing press to a different board or panel width and/or board or panel thickness. Because the stroke length of these pressing cylinders is limited, the board width is also limited.
It is an object of the present invention to configure a gluing press as well as a method of the aforementioned kind such that boards or panels of different width and/or thickness can be produced in an inexpensive and simple way.
In accordance with the present invention, this is achieved in that the stop is movable in the direction toward the pressing units. In accordance with the present invention this is achieved in regard to the method in that the pieces of wood are first aligned transversely to their longitudinal direction and subsequently are press bonded by a force that is generated by a pressure medium.
In the gluing press according to the present invention, the pieces of wood are pushed by means of the stop against the pressing unit. Since the stop is movable in the pressing direction or opposite to the pressing direction, it can be adjusted in a simple and fast way to different board or panel widths without impairing the stability of the stop. The pressing unit itself requires only a minimal pressing stroke in order to apply the pressing force onto the pieces of wood. The pressing force is generated in that a pressure medium is pressurized during the pressing step so that the pressing pressure required for press bonding the pieces of wood is generated.
The gluing press serves for producing boards/panels and square beams of lamella-shaped solid pieces of wood (wood lamellas). These solid pieces of wood (wood lamellas) are coated with glue on the sides resting against one another and then press bonded.
The gluing press has a frame 1 on which a horizontal press table 2 is disposed. The pieces of wood 3 to be press bonded rest on it during the pressing step. The press table 2 has a flat support surface 4 which is delimited along one longitudinal side by adjacently positioned pressing elements 5 of a pressing unit. On the opposed longitudinal side, for example, there is a stop in the form of two linear or straight stop bars 6 that are aligned flush with one another; the stop bars 6 are provided for moving the pieces of wood 3 transversely to the longitudinal direction of the support surface 4 against the pressing unit comprised of pressing elements 5. Depending on the size of the press table 2, only one or more than two stop bars 6 can be provided. These stop bars 6 are designed to move in a way to be described in the following transversely to the longitudinal direction of the support surface 4. For guiding the stop bars 6 on the support surface 4, parallel positioned slots 7 are provided in the support surface 4; they extends from the longitudinal side opposite the pressing elements 5 proximately across half the width of the support surface 4. By means of the stop bars 6 a very simple adjustment to the required width of the board to be produced from the pieces of wood 3 is possible. The stop bars 6 extend as a whole across the length of the support surface 4 so that they can be used entirely for press bonding the pieces of wood 3 (wood lamellas). For example, for a possible pressing width of, for example, 1,200 mm of the boards up to a width of 600 mm, several stop bars 6 can be placed adjacent to one another across the gluing press. In this way, the pressing area can be used optimally. The slots 7 extends advantageously across half the width of the support surface 4. The stop bars 6 are designed to be removable from the press table 2. In this way, a simple adjustment of the stop bars 6 to pieces of wood 3 of different thickness is ensured. Depending on the thickness of the pieces of wood 3 to be bonded, stop bars of different height are inserted into the press table 2.
The pieces of wood 3 resting against one another with their glue-coated sides are moved by the stop bars 6 until they contact the pressing elements 5. Before the pressing pressure is generated, a clamping device in the form of a lid 8 is lowered from its open position (FIGS. 2 to 4) into its closed position. The clamping device (lid) 8 is provided at its bottom side with adjacently positioned clamping elements (pressing bars) 9 that rest on the pieces of wood 3 and align them relative to one another in the horizontal direction upon appropriate pressure loading. Subsequently, the pressure acting on the pressing elements 5 is generated. By means of this pressing pressure, the pieces of wood 3 are press bonded. They are supported by the stop bars 6 during the pressing process in a proper way. For curing the glue between the pieces of wood 3, the lid 8 is provided with a heating device that during the pressing step is switched on and causes the glue to cure.
The pressing elements 5 are supported on a longitudinal support 10 that is positioned on a longitudinal side of the press table 2 and is formed by a profiled rail (
The pressing elements 5 are movable in the direction toward the stop bars 6 to a limited extent. The side of the pressing elements 5 that is facing away from the stop bars 6 rests against a flexible hose 13, respectively (
As can be seen in
As shown in
The height of the pressing elements 5 is matched to the maximum height of the pieces of wood 3 that are to be press bonded and extend parallel to the multi-slide bar.
After application of the glue to their longitudinal sides, the pieces of wood 3 are moved in the direction of the longitudinal extension onto the press table 2. For this purpose, the gluing press has upstream thereof a loading unit 91 (
For moving the lamella package that is combined on the support table 92, a slide 95 is provided that can be moved along a linear guide 22. The linear guide 22 extends along the longitudinal side of the press table 2 that is opposite the pressing elements 5 and the profiled rail 93 in the longitudinal direction of the sequentially positioned pressing elements 5 (
The support table 92 advantageously adjoins without any gap the press table 2 so that the pieces of wood 3 can be moved by means of the slide 95 without problems from the support table 92 onto the press table 2. The slide 95 is supported on a carriage that can be moved on the linear guide 22. In order for the slide 95 to move across the pieces of wood 3 placed onto the support table 92 when being returned, the slide 95 is connected to the carriage so as to be pivotable about a horizontal axis that extends in the moving direction. The slide 95 can therefore be moved in an upwardly pivoted position across the pieces of wood 3 and can be lowered again when located behind them. When the slide 95 is subsequently moved again in the direction toward the gluing press, it entrains the pieces of wood 3. In this way, while the slide 95 moves toward the press table 2, the next lamella package can be combined on the support table 92.
The frame supports 11, 26 and the longitudinal supports 10, 24 are positioned at the same level (
The stop bars 6 extend parallel to the linear guide 22 (FIGS. 2 to 4) and engage by means of blades 27 provided at the bottom side the slots 7 of the press table 2 (
In
For driving the stop bars 6 a hydromotor 34 is provided that is arranged at one end of the gluing press (
As shown in
The edge of the lid 8 that is facing away from the pressure elements 5 is supported in a height adjustable way on the frame 1. The lid 8 has at both ends a plate-shaped vertical lid support 44. The plate-shaped vertical lid supports 44 are positioned underneath a protective cover 45;
The lid support 44 is positioned parallel to the plate-shaped supports 46, 47 that are fastened with their lower end to a base plate 48 of the frame 1. In
As can be seen in
The use of the spindle 56, 57 for height adjustment of the lid 8 has the advantage that only a minimal force is required for adjusting the lid. By providing a self-locking action of the spindle thread, it is possible to apply large clamping forces. Moreover, the spindle drive is reliable. The self-locking spindle thread prevents also that the lid 8 drops downwardly.
The projections 54, 55 are guided in the slotted holes 49, 50 by slide bearings or roller bearings so that an easy movability is ensured.
As shown in
When the lid 8 is in its lower closed position, the sliding blocks 61 are located in the vertical guide sections 63 of the guides 62. When the lid supports 44 are moved by actuation of the spindles 56, 57 in the upward direction, the lid 8 remains initially in its horizontal position as long as the sliding blocks 61 are located in the vertical guide sections 63. Upon further lifting of the lid 8, the sliding blocks 61 reach the slanted guide section 64 so that the lid 8 is moved from its horizontal open position (
The pressure bars 9 connected to the bottom side of the lid 8 form a pressing platen 67 that during the pressing step rests on the pieces of wood 3 of the board to be press bonded. The pressing bars 9 extend parallel to the pieces of wood 3 almost across the entire length of the press table 2 (
When the lid 8 is lifted (
The pressing bars 9 are covered at their bottom side 68 by a plate-shaped or flat heating electrode 83 with which the pressing platen 67 during the pressing step rests on the pieces of wood 3. On the longitudinal sides 84 the electrode 83 is bent to a U-shape. On the narrow sides 85 the electrode 83 is angled upwardly at a right angle. The pressing bars 9 rest with their narrow sides against the angled narrow sides 85 of the electrode 83. The pressing bars 9 located on the longitudinal sides of the press table 2 are provided with a groove 86 extending across the length of the pressing bars; the groove 86 is delimited in the direction toward the bottom side 68 of the pressing bars 9 by a continuous stay 87 (uninterrupted over its length). The stay 87 is engaged by the U-shaped longitudinal side 84 of the flat electrode 83. In this way, the flat electrode 83 is secured safely on the pressing platen 67.
Advantageously, all pressing bars 9 are provided with the described groove 86 so that each pressing bar 9 can be used as a suspending strip for the electrode 83. Current is supplied during the pressing step to the electrode 83 that covers the bottom side of the pressing platen 67 completely. The press table 2 or the frame 1 function as ground (minus pole). The electrode 83 is part of a high frequency heating device with which during the pressing step the glue between the lamella-shaped pieces of wood 3 is cured. The pressing bars 9 are comprised of electrically insulating materials such as wood, plastic material and the like.
External to the press table 2 within the loading unit 91, the lamella-shaped pieces of wood 3 are placed next to one another so that their glue-coated longitudinal sides rest against one another. By means of the slide 95 the package that is combined in this way is pushed onto the press table 2. The slide 95 is moved along the linear guide 22. Since the linear guide 22 extends across the entire length of the press table 2, the slide 95 can be moved to the end of the press table 2 so that by means of the slide 95 after the press bonding step the bonded pieces of wood 3 can be pushed completely off the press table 2. During this loading process of the press table 2, the stop bars 6 are advantageously in their initial or starting position in which they have the greatest spacing from the opposed pressing elements 5 (
The stop bars 6 are moved subsequently on the press table 2 by means of the hydromotor 34 and the spindles 37, 39, 41 in the direction toward the pressing elements 5. By means of the stop bars 6 the combined boards are pressed against the pressing elements 5. Since across the length of the pieces of wood 3 a plurality of pressing elements 5 are provided that can be moved relative to one another to a limited extent, it is ensured that the pressing elements 5 rest optimally at the corresponding edge of the board to be press bonded. By means of the spindles 37, 39, 41 the frame that is positioned underneath the press table 2 is moved, powered by motor 34, to the corresponding pressing width. By means of the spindles 37, 39, 41 the pressure force can be taken up properly during the pressing step. The spindles 37, 39, 41 are provided with a self-locking thread so that the stop bars 6 can support the pieces of wood 3 safely against the pressing force. For generating the pressing force, the pressure medium in the hose 13 of the pressing elements 5 is pressurized to such a high pressure that in this way the pressing elements 5 are forced against the package to be pressed with an appropriate force. The spindles 37, 39, 41 can take up the pressing force properly. Since the stop bars 6 move the pieces of wood 3 against the pressing elements 5 the pressing elements 5 must perform only a minimal pressing stroke for the pressing step. Because of the plurality of pressing elements 5 is also ensured that the pieces of wood 3 must not be aligned precisely relative to the pressing elements 5.
Before the pressing pressure is generated, the clamping device in the form of the lid 8 is closed in the described way by motor power. The pressing bars 9 with the flat electrode 83 come to rest on the lamella-shaped pieces of wood 3 of the package so that they are vertically aligned. The clamping elements in the form of pressing bars 9 are moved downwardly in the described way by the hoses 76 so that the vertical alignment of the lamella-shaped pieces of wood 3 is even more improved. As soon as this clamping pressure has been generated, the pressing pressure is generated by the described increase of the pressure in the hose 13 so that the pieces of wood 3 are press bonded transversely to their longitudinal direction at a high force. By means of this high pressing pressure the pieces of wood 3 are pressed against one another and are therefore moved minimally in the pressing direction. When doing so, the pressing bars 9 resting on top of the pieces of wood 3 are entrained minimally. For this purpose, the profiled rails 70 are provided with two securing tabs 96 (
During the pressing step high frequency heating is switched on so that the glue between the pieces of wood 3 can cure quickly. In order for the radiation that results from high frequency heating not reach the exterior, on the edge of the lid 8 skirts 100 are attached (
After termination of this pressing step the pressure in the hose 13 is reduced and the lid 8 is lifted off the press table 2 by means of the hydromotor 58 and the spindles 56, 57. Simultaneous to the lifting of the lid 8 or subsequently thereto, the stop bars 6 are retracted to such an extent that the slide 95 can push the press bonded board away from the press table 2. Expediently, the press bonded board is pushed off the press table 2 by the next wood package that is being pushed onto the press table 2.
Depending on the height of the lamella-shaped pieces of wood 3, stop bars having different heights are used. Since they must only be pushed with their blades 27 into the carriages 28, 29 of the drive frame, an exchange of the stop bars 6 is simple and fast. In order to facilitate this exchange, a lifting device 88 is provided (
When the product to be made is to be changed, the stop bars 6 can therefore be easily exchanged. Also, the pressing pressure and the high frequency generator of the high frequency heating device can be adjusted in a simple way to the product, respectively.
The pressing bars 9, in deviation from the illustrated embodiment, can also be comprised of two or more bar sections arranged sequentially behind one another and contacting one another directly.
Advantageously, the stop bars 6 and the lid 8 are moved to such an extent that the pressure in the hoses 13, 76 reaches a predetermined value. This pressure of the pressure medium in the hoses 13, 76 can be monitored in a simple way. As soon as the pressure has been reached, the adjustment movement is terminated so that the stop bars 6 and the lid 8 are stopped in their respective positions.
It is also possible to control the adjustment of the stop bars 6 and/or of the lid 8 as a function of time or travel (stroke) distance.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2004 059 816.9 | Dec 2004 | DE | national |