Golf ball dimple configuration process

Abstract

A dimple configuration for the surface of a golf ball is provided by selecting a fixed number of dimples, placing said dimples on a model of the ball in random, helter-skelter locations on one selected section without regard to the other dimples present, and identifying each dimple and the adjacent dimples which overlap it. For each dimple so identified, the aggregate component of overlap in the longitudinal and latitudinal directions is determined, the center of each dimple is relocated so as to minimize overlap, and the steps of identifying, determining, and relocating are repeated for each dimple until the aggregate overlap is reduced to a predetermined amount. The resultant ball provides a random dimple configuration which has no repeating patterns within the sections.

Description

This invention relates primarily to dimple configuration on the surface of a golf ball, and more particularly to a method of generating such dimple configuration and the resultant ball.

Modern day dimple configurations are generated on the basis of specific patterns which are repeated on the surface of a golf ball. These patterns are often variations on polyhedrons such as an icosahedron or the like with the dimples being adjusted to conform to the necessary requirements of molding a golf ball and maintaining a dimple-free equatorial line. The usual procedure for a spherical ball is to develop a pattern for one hemisphere of the ball which includes the repeated patterns within a section of the hemisphere. The final pattern is then repeated on the opposite hemisphere and arranged so that a dimple-free line exists equatorially between the two hemispheres.

The present invention departs from this basic concept in that it is not restricted to a derivation of the dimple configuration from a predetermined pattern. Rather, the number and sizes of the dimples are selected, randomly placed on the ball or a section thereof, and then moved in a plurality of steps until a configuration wherein dimple overlap is reduced to the desired minimum.

SUMMARY OF THE INVENTION

The dimple configuration for the surface of a golf ball is provided by selecting a fixed number of dimples and sizes of such dimples and placing the dimples on a computer model of one section of the ball in random locations without regard to other dimples present. Each dimple is identified, as are dimples which overlap it. For each dimple so identified, the aggregate component of overlap in the latitudinal and longitudinal directions is computed and the center of each dimple is then relocated so as to reduce the overlap. This step is repeated until the aggregate overlap is reduced to the desired minimum. The resultant ball has a dimple configuration such that there are no repeating patterns within the section. The ball is provided with suitable section multiples so as to cover the ball and optimally provide a dimple-free line on the ball.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic illustration of the location of related dimple centers;

FIGS. 2 and 3 are schematics illustrating the computation of dimple overlap;

FIGS. 4-8 are schematics of the progressive steps illustrating the present invention relative to three dimples;

FIGS. 9-15 are schematic illustrations of the progressive steps of the present invention relative to location and movement of the dimples on a golf ball.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

In practicing the present invention, certain preconditions must be determined before initiating development of a dimple configuration. First, one must choose whether to cover all of the ball, half the ball, or just a geometric section of the ball. Then, the number of the different dimple sizes, their diameters, and the allocated percentage of each size must be selected. The polar region may be pre-covered with a dimple "cap" to allow placement of vent and core pins in symmetric locations for ease in injection mold production. Boundary lines circumscribe the final area which the computer-generated dimples will cover, and can be lines on the sphere or immovable dimples on the sphere. This may include an equatorial band of dimples which are placed so that the bottom edges of the dimples coincide with the normal 0.007-inch flash line limit on the equator as well as the above-mentioned polar cap dimples. If it is desired to use just a section of the sphere, additional boundaries may be placed limiting the coverage to that particular section. For instance, when making 120.degree. segments, boundaries would be placed in and along the longitudinal lines of 0.degree. and 120.degree. as well as the equatorial boundary.

When these preconditions have been completed, all required dimple sizes are placed on a model of a ball in computer-generated random or helter-skelter locations without regard to the other dimples present. This creates a heavily-overlapped confusion of dimples within the defined boundaries (see FIGS. 9 and 10).

Once the dimples have been placed on the ball as described above, the process of identifying and moving the dimples so as to provide the desirable minimal overlap begins. For those skilled in the art, there are many ways to approach the desired solution. There follows an example of one method of practicing the present invention.

In order to understand the principles of the present invention, reference is made to FIG. 1, which is a schematic illustration of a ball showing a three-dimensional placement of various points of interest. Referring to FIG. 1, the points as represented and associated principles are as follows:

______________________________________GEOMETRIC PRINCIPLES______________________________________A is Point on the Surface of a Ball Having Radius "R"R = Line OAA is located by the coordinates Phi and Theta, wherePhi = Angle AOPandTheta = Angle XOPNote: Phi (latitude) = 0.degree. with A at the equator and 90.degree.with A at the pole.Theta (longitude) = 0.degree. with P at the x-axis and ispositive to the right, negative to the left through 180.degree..The surface distance "D" from Point A to Point B along a great circlewhose center is O is given by simple spherical trigonometry as:D = R .times. ARCCOSINE(F), whereF = SINE(Phi.sub.A) .times. SINE(Phi.sub.B) +COSINE(Phi.sub.A) .times. COSINE(Phi.sub.B) .times. COSINE(Theta.sub.A -Theta.sub.B)______________________________________

The method of determining the percent of linear overlap between any two dimples is illustrated in the schematic of FIG. 2. The reference points in FIG. 2 are as follows:

______________________________________PERCENT LINEAR OVERLAP BETWEEN TWO DIMPLES______________________________________A is the center of a dimple with a radius R.sub.1 located at (Phi.sub.A,Theta.sub.A)B is the center of a dimple with a radius R.sub.2 located at (Phi.sub.B,Theta.sub.B)D = Distance from A to B along a greatcircle path along the ball's surface.Overlap L = R.sub.1 + R.sub.2 - D ##STR1##______________________________________

Note that the distances R.sub.1 and R.sub.2 used in FIG. 2 represent the chordal distances of the dimples' radii rather than the distance along the projected surface of the ball above the dimple (see FIG. 3). The difference in using the ball surface distance instead of the chordal distance is less than 1% and does not significantly impact the calculation of linear overlap. The ball surface distance could also be used.

The amount by which an individual dimple will be moved is determined by the following formulae:

______________________________________RELOCATION AMOUNT FOR A SINGLE DIMPLE(DUE TO LINEAR OVERLAP WITH ANOTHER DIMPLE)______________________________________For a dimple A, located at (Phi.sub.A, Theta.sub.A),and an ovedapping dimple B, located at (Phi.sub.B, Theta.sub.B):Change Phi.sub.A by an amount PhiD, wherePhiD = STP .times. (Phi.sub.A - Phi.sub.B (+/-) 0.1 .times. PCL!,choosing sign (+/-) to match sign of (Phi.sub.A - Phi.sub.B);andChange Theta.sub.B by an amount ThetaD, whereThetaD = STP .times. �Theta.sub.A - Theta.sub.B (+/-) 0.1 .times. PCL!,choosing sign (+/-) to match sign of (Theta.sub.A = Theta.sub.B).______________________________________

The step value, STP, governs the amount which an individual dimple will move during an iterative step. STP is generally some percentage of Total Overlap, TOVLP. TOVLP is the sum of all linear overlaps L for all of the dimples within the generated section. This allows large movement of dimples when TOVLP is large and the dimples are heavily overlapped, and small movement of dimples when the pattern nears solution and TOVLP is relatively small. It has been found practical to use the following discrete values of STP, although other values or a smoothly varying function of STP could be used:

______________________________________ TOVLP STP______________________________________ >0.400 0.0500 .ltoreq.0.400 0.0010 <0.008 0.0005______________________________________

Then for the entire section, the general relocation of all the dimples follows:

______________________________________GENERAL RELOCATION FORMULA(For Multiple Dimples on a Sphere)______________________________________FOR MULTIPLE DIMPLES 1-N RANDOMLY PLACED,SELECT EACH MOVABLE DIMPLE "A" IN SUCCESSION, AND:1) For every other dimple in the pattern, calculate the overlap, if any,onto dimple A.2) For every other dimple B that does overlap dimple A, compute PhiDand ThetaD between dimples A and B.3) Accrue the values: PhiS = Sum of all PhiD ThetaS = Sum of all ThetaD4) Relocate dimple A withNew Phi.sub.A = Old Phi.sub.A + PhiSNew Theta.sub.A = Old Theta.sub.A + ThetaS5) Repeat Steps 1-4 for each movable dimple A, from 1 to______________________________________N.

Steps 1, 2, 3, and 4 constitute one iteration.

Using the above principles, the computer program proceeds to mathematically slide the movable dimples around rapidly until they spread over the ball with desired minimal overlap.

While this program includes many other practical features, such as special sections for specifying and fixing equatorial and polar cap dimples, the crux of the algorithm is set forth in the general relocation formula set forth above.

The method will work for as many dimples as the ball will easily accommodate. The initial random placement assigns a number and radius to each dimple. The numbers are from 1 to n, and the radii are selected from any number of preselected values such that the desired percentage of each size is being used.

______________________________________GIVEN ELEMENTS GIVEN ELEMENTS EXAMPLE______________________________________Ball Radius R .841 InchNumber of Dimples N 200 (Upper Hemisphere Only)Number of Sizes m 5 .060 Inch .065 Inch .070 Inch .075 InchDimple Radii R(A),A = 1,m .080 Inch 25% 15% 75% 20%Percent of Each Size PC(A),A = 1,m 25%Location of Each (Phi(A), Theta(A)) A = 1,N______________________________________

A full example will be illustrated later. FIGS. 4-8 illustrate the process with a three-dimple example. Using the following legend:

______________________________________R = .841 Inch N = 3 m =1______________________________________ three large overlapping dimples are taken: ______________________________________Dimple Phi Theta R______________________________________11 40.5.degree. 27.degree. .15 Inch12 48.0.degree. 16.degree. .15 Inch13 26.0.degree. 20.degree. .15 Inch______________________________________

It should be noted that the values Phi and Theta have been selected randomly for this example.

Refer to FIG. 1 for an explanation of the convention used in locating dimples using Phi, Theta values.

The initial positions are, thus:

______________________________________Dimple Latitude LongitudeNumber Degrees Minutes Seconds Degrees Minutes Seconds______________________________________11 40 30 0 27 0 012 48 0 0 16 0 013 26 0 0 20 0 0______________________________________

Choose Dimple 11 first. Find the dimples which overlap dimple 11 by computing overlap L, as defined above, between dimple 11 and all other dimples, both movable and unmovable. In the present example it is found that dimples 12 and 13 overlap dimple 11. Using the above general relocation formula, it is found the new location of dimple 11 is as follows:

______________________________________Latitude LangitudeDimple Degrees Minutes Seconds Degrees Minutes Seconds______________________________________11 40 44 0 28 15 8______________________________________

Repeat the above general relocation formula for dimple 12 and dimple 13. This is one iteration. The process continues until dimple overlap is reduced to the desired minimum. In the illustration, the final non-overlapping locations are as follows:

______________________________________Dimple Latitude LongitudeNumber Degrees Minutes Seconds Degrees Minutes Seconds______________________________________11 39 35 57 34 23 5812 51 24 8 9 54 1513 23 26 35 18 17 24______________________________________

FIGS. 4-8 are illustrations of the above procedures using only three dimples in order to simplify the demonstration of the procedure.

FIG. 4 is the randomly-selected set of dimples. The relocation procedure is practiced in FIGS. 5-8. In each figure, the solid lines represent the new locations of the dimples and the dotted lines represent the locations of the dimple or dimples in the previous step.

In FIG. 5, dimples 12 and 13 have not been moved. FIG. 6 shows dimple locations after moving dimples 11 and 12. FIG. 7 shows dimple locations after moving dimples 11, 12, and 13. This completes one iteration. These iterations continue until the dimple locations as shown in FIG. 8 are attained, at which time there is no dimple overlap.

FIGS. 9 and 10 are illustrations of one particular starting procedure for developing the dimple pattern of the golf ball of the present invention.

FIG. 9 is a polar view of a golf ball. The pole dimple P is used as a vent dimple in a mold, and it is surrounded by five dimples 21. Dimples 23 are pin dimples used to support the core in the mold in a standard procedure. In order to space the pin dimples 23 properly from the pole so as to obtain a proper support with subsequent removal leaving circular dimples, spacing dimples 21 are used. The dimples comprising this cap do not move.

In like manner, FIG. 10 shows an equatorial view of the ball of FIG. 9. In this particular instance, a plurality of dimples 37, 38, and 39 having three different diameters, D1, D2, D3 extend adjacent the equator with the 0.007 inch spacing required. These equatorial dimples are fixed and do not move during the iterative process.

Other than the polar cap dimples and the dimples adjacent the equator, the remaining dimples are placed on the hemisphere in a random or helter-skelter fashion, disregarding any possible dimple overlap. In the example shown, there are 202 dimples in one hemisphere of the ball; this number includes the polar cap and the equatorial dimples. There are 62 dimples having a 0.140 inch diameter, 77 dimples having a 0.148 inch diameter, and 63 dimples having a 0.155 inch diameter. This particular ball is designed to provide 78.2% dimple coverage on the surface of the ball.

When the above process is followed, FIGS. FIGS. 9 and 10-15 are polar views illustrating the position of the dimples during-various steps of the procedure; FIG. 15 shows the completed configuration.

FIGS. 9 and 10 show the initial starting location of the selected dimples. FIG. 11 shows the location of the dimples after 20 iterations. FIG. 12 shows dimple location after 40 iterations. FIG. 13 shows dimple locations after approximately 200 iterations. FIG. 14 shows dimple locations after approximately 10,000 iterations. FIG. 15 shows the final dimple locations after approximately 34,000 iterations.

The ball of FIGS. 9-15 includes polar dimple P and surrounding dimples, all of which are in fixed positions and are not moved during the iterations. The ball also includes equatorial dimples which are in fixed positions. In the example shown in FIGS. 9-15, each hemisphere of the ball includes a total of 202 dimples with each hemisphere including 63 dimples having a diameter of 0.1550 inch, 77 dimples having a diameter of 0.1480 inch, and 62 dimples having a diameter of 0.1400 inch. The resultant dimple coverage is 78.2%.

It is to be understood that the above specific descriptions and mathematics illustrate one means for providing the dimple patterns of the present invention. Other procedures could be devised to accomplish the same results. Accordingly, the scope of the invention is to be limited only by the following claims.

Claims

1. A method of generating a dimple configuration on the surface of a golf ball comprising

placing a predetermined number of dimples in helterskelter locations on the surface of said golf ball;

determining the aggregate overlap for each dimple;

relocating the center of each of said dimples so as to provide reduced dimple overlap of said predetermined number of dimples; and

repeating said determining, and relocating steps until dimple overlap is reduced to a predetermined amount.

2. The method of claim 1 wherein said dimples are of at least two different diameters.

3. The method of claim 1 further comprising providing a dimple-free equatorial line between hemispheres of said golf ball.

4. The method of claim 3 further comprising dividing each of said hemispheres into a plurality of substantially equal sections having fixed substantially identical dimple outlines in each of said sections.

5. A method for generating a dimple configuration on the surface of a golf ball comprising

selecting a preselected number of dimples;

placing all of said dimples on a model of said golf ball in random locations without regard to the other dimples present;

identifying each dimple and the adjacent overlapping dimples;

for each dimple so identified, determining the aggregate component of overlap with each adjacent dimple in the latitudinal and longitudinal directions;

relocating the center of each dimple so as to reduce said overlap; and

repeating the steps of identifying, determining, and relocating for each dimple until the aggregate overlap of all dimples is reduced to a predetermined minimum.

6. The method of claim 5 wherein

half of the fixed number of dimples are placed on one hemisphere of said golf ball and the steps of identifying, determining, and relocating each dimple occur in that hemisphere; and

duplicating the resultant dimple pattern on the opposite hemisphere.

7. The method of claim 5 further comprising providing a dimple-free equatorial line between said hemispheres of said golf ball.