Patent Grant
10864408
This application claims priority on Patent Application No. 2018-036559 filed in JAPAN on Mar. 1, 2018. The entire contents of this Japanese Patent Application are hereby incorporated by reference.
The present invention relates to golf balls. Specifically, the present invention relates to golf balls each having minute projections on the surface thereof.
A golf ball that is hit with a golf club flies in the air. The golf ball falls and rolls on the ground. When the golf ball falls and when the golf ball rolls, the golf ball comes into contact with the ground. Due to the contact, mud may adhere to the surface of the golf ball and the surface of the golf ball may become stained. When a golf ball is on the fairway or rough, a golf player is not allowed to touch the golf ball. Therefore, the golf player cannot remove dirt from the golf ball. On the green, the golf player can remove dirt from the golf ball. However, work for the removal takes time and effort. Dirt cannot be sufficiently removed by work in some cases. Dirt cannot be removed by washing with water in some cases. The golf ball on which dirt remains is exchanged. The exchange puts an economic burden on the golf player.
Golf balls have a large number of dimples on the surfaces thereof. The dimples disturb the air flow around the golf ball during flight to cause turbulent flow separation. This phenomenon is referred to as “turbulization”. Due to the turbulization, separation points of the air from the golf ball shift backward leading to a reduction of drag. The turbulization promotes the displacement between the separation point on the upper side and the separation point on the lower side of the golf ball, which results from the backspin, thereby enhancing the lift force that acts upon the golf ball. The reduction of drag and the enhancement of lift force are referred to as a “dimple effect”. Excellent dimples efficiently disturb the air flow. The excellent dimples produce a long flight distance.
The rate of backspin correlates with a trajectory height. With a golf ball having a high backspin rate, a large trajectory height is obtained. Upon a shot with a long iron, the trajectory height tends to be low. Golf players desire golf balls having a high spin rate upon a shot with a long iron.
JP2015-142599 discloses a golf ball having a surface with large roughness. The roughness can be formed by blasting or the like. The roughness enhances the aerodynamic characteristic of the golf ball due to a synergetic effect with dimples.
JP2011-72776 discloses a golf ball having a coating formed from a paint that contains particles. The particles enhance the aerodynamic characteristic of the golf ball due to a synergetic effect with dimples.
JPH2-68077 discloses a golf ball having dimples each having one projection at a bottom thereof. The dimples each having the projection enhance the aerodynamic characteristic of the golf ball.
An object of the present invention is to provide a golf ball having a sufficiently high spin rate upon a shot with a long iron and having excellent stain resistance and washability.
A golf ball according to the present invention has a core and a cover positioned outside the core. The cover has a plurality of minute projections on a surface thereof. Each minute projection has an exposed portion that is exposed on a surface of the golf ball. The surface of the golf ball has an arithmetic average height Sa of not less than 0.5 μm and not greater than 30 μm. An average value Hav of heights H of the exposed portions is not less than 0.5 μm and not greater than 50 μm.
In the golf ball according to the present invention, the exposed portions reduce the lift force of the golf ball during flight. A trajectory of the golf ball is not excessively high. Therefore, with the golf ball, a large flight distance is achieved upon a shot with a long iron.
Preferably, a ratio Pp of a sum of areas of all the exposed portions to a surface area of a phantom sphere of the golf ball is not less than 7%.
Preferably, an average value Dav of diameters D of the exposed portions is not less than 5 μm and not greater than 50 μm.
Preferably, an average value Pav of pitches P each between an exposed portion and another exposed portion adjacent to this exposed portion is not greater than 100 μm.
Preferably, the surface of the golf ball has a maximum height Sz of not less than 5 μm and not greater than 200 μm.
The golf ball may further have a paint layer partially covering the cover. The exposed portions project from the paint layer.
The following will describe in detail the present invention based on preferred embodiments with appropriate reference to the drawings.
A golf ball 2 shown in
The golf ball 2 preferably has a diameter of not less than 40 mm and not greater than 45 mm. From the viewpoint of conformity to the rules established by the United States Golf Association (USGA), the diameter is particularly preferably not less than 42.67 mm. In light of suppression of air resistance, the diameter is more preferably not greater than 44 mm and particularly preferably not greater than 42.80 mm. The diameter of the golf ball 2 according to the present embodiment is 42.7 mm.
The golf ball 2 preferably has a weight of not less than 40 g and not greater than 50 g. In light of attainment of great inertia, the weight is more preferably not less than 44 g and particularly preferably not less than 45.00 g. From the viewpoint of conformity to the rules established by the USGA, the weight is particularly preferably not greater than 45.93 g.
Preferably, the core 4 is formed by crosslinking a rubber composition. Examples of the base rubber of the rubber composition include polybutadienes, polyisoprenes, styrene-butadiene copolymers, ethylene-propylene-diene copolymers, and natural rubbers. Two or more rubbers may be used in combination. In light of resilience performance, polybutadienes are preferable, and high-cis polybutadienes are particularly preferable.
The core 4 may be formed from a resin composition. The core 4 may be formed from a mixture of a rubber composition and a resin composition. A resin composition that will be described later for the mid layer 6 or the cover 8 can be used for the core 4.
The rubber composition of the core 4 includes a co-crosslinking agent. Examples of preferable co-crosslinking agents in light of resilience performance include zinc acrylate, magnesium acrylate, zinc methacrylate, and magnesium methacrylate. The rubber composition preferably includes an organic peroxide together with a co-crosslinking agent. Examples of preferable organic peroxides include dicumyl peroxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, and di-t-butyl peroxide.
The rubber composition of the core 4 may include additives such as a filler, sulfur, a vulcanization accelerator, a sulfur compound, an anti-aging agent, a coloring agent, a plasticizer, and a dispersant. The rubber composition may include a carboxylic acid or a carboxylate. The rubber composition may include synthetic resin powder or crosslinked rubber powder.
The core 4 has a diameter of preferably not less than 30.0 mm and particularly preferably not less than 38.0 mm. The diameter of the core 4 is preferably not greater than 42.0 mm and particularly preferably not greater than 41.5 mm. The core 4 may have two or more layers. The core 4 may have a rib on the surface thereof. The core 4 may be hollow.
The mid layer 6 is formed from a resin composition. A preferable base polymer of the resin composition is an ionomer resin. Examples of preferable ionomer resins include binary copolymers formed with an α-olefin and an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms. Examples of other preferable ionomer resins include ternary copolymers formed with: an α-olefin; an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and an α,β-unsaturated carboxylate ester having 2 to 22 carbon atoms. For the binary copolymer and the ternary copolymer, preferable α-olefins are ethylene and propylene, while preferable α,β-unsaturated carboxylic acids are acrylic acid and methacrylic acid. In the binary copolymer and the ternary copolymer, some of the carboxyl groups are neutralized with metal ions. Examples of metal ions for use in neutralization include sodium ion, potassium ion, lithium ion, zinc ion, calcium ion, magnesium ion, aluminum ion, and neodymium ion.
Instead of an ionomer resin or together with an ionomer resin, the resin composition of the mid layer 6 may include another polymer. Examples of the other polymer include polystyrenes, polyamides, polyesters, polyolefins, and polyurethanes. The resin composition may include two or more polymers.
The resin composition of the mid layer 6 may include a coloring agent such as titanium dioxide, a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber, a light stabilizer, a fluorescent material, a fluorescent brightener, and the like. For the purpose of adjusting specific gravity, the resin composition may include powder of a metal with a high specific gravity such as tungsten, molybdenum, and the like.
The mid layer 6 has a thickness of preferably not less than 0.2 mm and particularly preferably not less than 0.3 mm. The thickness of the mid layer 6 is preferably not greater than 2.5 mm and particularly preferably not greater than 2.2 mm. The mid layer 6 has a specific gravity of preferably not less than 0.90 and particularly preferably not less than 0.95. The specific gravity of the mid layer 6 is preferably not greater than 1.10 and particularly preferably not greater than 1.05. The mid layer 6 may have two or more layers.
The cover 8 is formed from a thermoplastic resin composition, a thermosetting resin composition, or a mixture of both compositions. Preferably, the cover 8 is formed from a thermoplastic resin composition. Examples of the base polymer of the resin composition include ionomer resins, thermoplastic polyester elastomers, thermoplastic polyamide elastomers, thermoplastic polyurethane elastomers, thermoplastic polyolefin elastomers, and thermoplastic polystyrene elastomers. Ionomer resins are particularly preferable. Ionomer resins are highly elastic. The golf ball 2 having the cover 8 that includes an ionomer resin has excellent resilience performance. The golf ball 2 has excellent flight distance upon a shot with a driver. The ionomer resin described above for the mid layer 6 can be used for the cover 8.
An ionomer resin and another resin may be used in combination. In this case, in light of resilience performance, the ionomer resin is included as the principal component of the base polymer. The proportion of the ionomer resin to the entire base polymer is preferably not less than 50% by weight, more preferably not less than 70% by weight, and particularly preferably not less than 80% by weight.
The resin composition of the cover 8 may include a pigment. The resin composition can include an inorganic pigment and an organic pigment. Examples of the inorganic pigment include: red pigments such as iron oxide red (Fe2O3), red lead (Pb3O4), molybdenum red, and cadmium red; yellow pigments such as titanium yellow (TiO2—NiO—Sb2O3) litharge (PbO), chrome yellow (PbCrO4), yellow iron oxide (FeO(OH)), and cadmium yellow; and blue pigments such as cobalt blue (CoO.Al2O3), Prussian blue, and ultramarine blue. Examples of the organic pigment include azo pigments, phthalocyanine pigments, and perylene pigments. Azo pigments are preferable. Examples of azo pigments include pigment yellow 1, pigment yellow 12, pigment red 3, pigment red 57, and pigment orange 13.
The resin composition of the cover 8 may include a filler, a dispersant, an antioxidant, an ultraviolet absorber, a light stabilizer, a fluorescent material, a fluorescent brightener, and the like in an adequate amount.
The cover 8 has a thickness of preferably not less than 0.2 mm and particularly preferably not less than 0.3 mm. The thickness of the cover 8 is preferably not greater than 2.5 mm and particularly preferably not greater than 2.2 mm. The cover 8 has a specific gravity of preferably not less than 0.90 and particularly preferably not less than 0.95. The specific gravity of the cover 8 is preferably not greater than 1.10 and particularly preferably not greater than 1.05. The cover 8 may have two or more layers.
In
The diameter Dm of each dimple 12 is preferably not less than 2.0 mm and not greater than 6.0 mm. The dimple 12 having a diameter Dm of not less than 2.0 mm contributes to turbulization. From this viewpoint, the diameter Dm is more preferably not less than 2.5 mm and particularly preferably not less than 2.8 mm. The dimple 12 having a diameter Dm of not greater than 6.0 mm does not impair a fundamental feature of the golf ball 2 being substantially a sphere. From this viewpoint, the diameter Dm is more preferably not greater than 5.5 mm and particularly preferably not greater than 5.0 mm.
In the case of a non-circular dimple, a circular dimple 12 having the same area as that of the non-circular dimple is assumed. The diameter of the assumed dimple 12 can be regarded as the diameter of the non-circular dimple.
In
When the golf ball 2 collides against the ground or rolls on the ground, mud may be brought into contact with the surface of the golf ball 2. The mud flows between an exposed portion 19 and another exposed portion 19 adjacent to this exposed portion 19 as a flow passage. Thus, the mud is less likely to adhere to the golf ball 2. The golf ball 2 is less likely to become stained. The golf ball 2 has excellent stain resistance.
Water easily flows between an exposed portion 19 and another exposed portion 19 adjacent to this exposed portion 19. Therefore, even if mud adheres to the surface of the golf ball 2, when the golf ball 2 is washed with water, the water flows while taking in the dirt. Dirt is easily removed from the golf ball 2. The golf ball 2 has excellent washability. The exposed portions 19 can also contribute to protection of a mark layer.
As described above, the golf ball 2 does not have a paint layer. Therefore, improvement of a spin rate due to a paint layer cannot be expected. However, the coefficient of friction of the golf ball 2, which has the exposed portions 19, against a clubface is high, and thus a significant reduction in spin rate does not occur as compared to a conventional golf ball. The golf ball 2 has excellent flight performance upon a shot with a long iron.
In
The area of each exposed portion 19 is defined as the area of the bottom surface 24. The area Sp of the exposed portion 19 shown in
Sp=(D/2)2*π
The ratio Pp of the sum of the areas Sp of all the exposed portions 19 to the surface area of the phantom sphere 16 of the golf ball 2 is preferably not less than 7%. The golf ball 2 in which the ratio Pp is not less than 7% has excellent stain resistance and washability. The golf ball 2 further has excellent flight distance upon a shot with a long iron. From these viewpoints, the ratio Pp is preferably not less than 15% and particularly preferably not less than 20%. In light of ease of production of a mold for the golf ball 2, the ratio Pp is preferably not greater than 50%, more preferably not greater than 40%, and particularly preferably not greater than 35%.
In
For each exposed portion 19, one pitch P is determined. An average pitch Pav is calculated by summing the pitches P of all the exposed portions 19 and dividing the sum of the pitches P by the number of the exposed portions 19. The average pitch Pav is preferably not greater than 100 μm. The golf ball 2 in which the average pitch Pav is not greater than 100 μm has excellent stain resistance, washability, and flight performance upon a shot with a long iron. From these viewpoints, the average pitch Pav is more preferably not greater than 80 μm and particularly preferably not greater than 70 μm. From the same viewpoints, the average pitch Pav is preferably not less than 10 μm, more preferably not less than 20 μm, and particularly preferably not less than 25 μm.
In
In
The total number of the exposed portions 19 is preferably not less than 10 thousand and not greater than 10 million. The golf ball 2 in which this total number is not less than 10 thousand has excellent stain resistance, washability, and flight performance upon a shot with a long iron. From these viewpoints, this total number is more preferably not less than 20 thousand and particularly preferably not less than 50 thousand. A mold for the golf ball 2 in which this total number is not greater than 10 million is easily produced. From this viewpoint, this total number is more preferably not greater than 7 million and particularly preferably not greater than 5 million.
The surface of the golf ball 2 preferably has an arithmetic average height Sa of not less than 0.5 μm and not greater than 30 μm. The golf ball 2 in which the arithmetic average height Sa is in this range has excellent stain resistance, washability, and flight performance upon a shot with a long iron. From these viewpoints, the arithmetic average height Sa is more preferably not less than 1.5 μm and particularly preferably not less than 2.0 μm. From the same viewpoints, the arithmetic average height Sa is more preferably not greater than 25 μm and particularly preferably not greater than 20 μm.
The surface of the golf ball 2 preferably has a maximum height Sz of not less than 5 μm and not greater than 200 μm. The golf ball 2 in which the maximum height Sz is in this range has excellent stain resistance, washability, and flight performance upon a shot with a long iron. From these viewpoints, the maximum height Sz is more preferably not less than 10 μm and particularly preferably not less than 15 μm. From the same viewpoints, the maximum height Sz is more preferably not greater than 180 μm and particularly preferably not greater than 160 μm.
The arithmetic average height Sa and the maximum height Sz are measured according to the standards of ISO-25178 with a laser microscope (for example, a non-contact type surface roughness/shape measuring instrument of Keyence Corporation). In the microscope, the surface of the golf ball 2 is scanned with a laser in an X direction and a Y direction. Through this scanning, unevenness data of the surface of the golf ball 2 is obtained. The arithmetic average height Sa and the maximum height Sz are calculated on the basis of a three-dimensional image obtained from the unevenness data. The measurement conditions are as follows.
The glossiness of the surface of the golf ball 2 is preferably not less than 0.1 and not greater than 20. The golf ball 2 in which the glossiness is in this range has excellent appearance. From this viewpoint, the glossiness is more preferably not less than 0.3 and not greater than 17, and particularly preferably not less than 0.5 and not greater than 15. The glossiness is measured according to the standards of “ASTM D523-60°”.
Each minute projection 32 has a truncated cone shape. Therefore, each exposed portion 34 also has a truncated cone shape. The specifications of this golf ball excluding the shape of the minute projection 32 (that is, the shape of the exposed portion 34) are the same as the specifications of the golf ball 2 shown in
In this golf ball as well, the exposed portions 34 contribute to stain resistance, washability, and flight performance upon a shot with a long iron.
In this golf ball as well, the exposed portions 44 have excellent stain resistance, washability, and flight performance upon a shot with a long iron.
The golf ball may have minute projections having a shape such as a cone shape, a prism shape, a truncated pyramid shape, a pyramid shape, a partial sphere shape, and the like.
A rubber composition was obtained by kneading 100 parts by weight of a high-cis polybutadiene (trade name “BR-730”, manufactured by JSR Corporation), 27.4 parts by weight of zinc diacrylate, 5 parts by weight of zinc oxide, an appropriate amount of barium sulfate, 0.5 parts by weight of diphenyl disulfide, and 0.9 parts by weight of dicumyl peroxide. This rubber composition was placed into a mold including upper and lower mold halves each having a hemispherical cavity, and heated at 160° C. for 20 minutes to obtain a core with a diameter of 38.20 mm. The amount of barium sulfate was adjusted such that a core having a predetermined weight was obtained.
A resin composition was obtained by kneading 26 parts by weight of an ionomer resin (trade name “Himilan AM7337”, manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.), 26 parts by weight of another ionomer resin (trade name “Himilan AM7329”, manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.), 48 parts by weight of a styrene block-containing thermoplastic elastomer (trade name “Rabalon T3221C”, manufactured by Mitsubishi Chemical Corporation), 4 parts by weight of titanium dioxide (A220), and 0.2 parts by weight of a light stabilizer (trade name “JF-90”, manufactured by Johoku Chemical Co., Ltd.) with a twin-screw kneading extruder. The core was covered with this resin composition by injection molding to form a mid layer. The thickness of the mid layer was 1.00 mm.
A resin composition was obtained by kneading 47 parts by weight of an ionomer resin (trade name “Himilan 1555”, manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.), 46 parts by weight of another ionomer resin (trade name “Himilan 1557”, manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.), 7 parts by weight of a styrene block-containing thermoplastic elastomer (the aforementioned “Rabalon T3221C”), 4 parts by weight of titanium dioxide (A220), and 0.2 parts by weight of a light stabilizer (the aforementioned “JF-90”) with a twin-screw kneading extruder. The sphere consisting of the core and the mid layer was placed into a final mold having a large number of pimples and minute recesses on its cavity face. The mid layer was covered with the resin composition by injection molding to form a cover. The thickness of the cover was 1.25 mm. Dimples having a shape that is the inverted shape of the pimples were formed on the cover. Furthermore, minute projections (exposed portions) having a shape that is the inverted shape of the minute recesses were formed on the cover.
Golf balls of Examples 2 to 8 and Comparative Examples 1 and 3 were obtained in the same manner as Example 1, except the final mold was changed and exposed portions having specifications shown in Tables 1 to 3 below were formed. The golf ball according to Comparative Example 3 does not have any exposed portions.
A golf ball of Comparative Example 2 was obtained in the same manner as Comparative Example 3, except the entirety of the cover was covered with a paint layer. The thickness of the paint layer was 10 μm.
[Spin Rate]
An iron club #5 (trade name “SRIXON”, manufactured by Sumitomo Rubber Industries, Ltd., shaft hardness: S) was attached to a swing machine manufactured by Golf Laboratories, Inc. A golf ball was hit under a condition of a head speed of 41 m/sec, and the spin rate was measured. The average value of data obtained by 20 measurements is shown in Tables 1 to 3 below. A ratio of the spin rate obtained with the value of Comparative Example 2 being used as a reference is also shown in Tables 1 to 3 below.
[Stain Resistance]
The golf balls according to each Example and each Comparative Example were put into a bucket together with soil, and the soil was agitated. Thereafter, the degree of stain of each golf ball was categorized on the basis of the following criteria.
A: Stain is very little
B: Stain is little
C: Stain is much
D: Stain is very much
The results are shown in Tables 1 to 3 below.
[Washability]
The golf balls that had been evaluated for stain resistance were put into a bucket together with water, and the water was agitated. Thereafter, the degree of stain of each golf ball was categorized on the basis of the following criteria.
A: Stain is very little
B: Stain is little
C: Stain is much
D: Stain is very much
The results are shown in Tables 1 to 3 below.
As shown in Tables 1 to 3, the golf ball of each Example has excellent flight performance upon a shot with a long iron. Furthermore, the golf ball of each Example has excellent stain resistance and washability. From the evaluation results, advantages of the present invention are clear.
The aforementioned minute projections are applicable to golf balls having various structures such as a one-piece golf ball, a two-piece golf ball, a four-piece golf ball, a five-piece golf ball, a six-piece golf ball, a thread-wound golf ball, and the like in addition to a three-piece golf ball. The above descriptions are merely illustrative examples, and various modifications can be made without departing from the principles of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2018-036559 | Mar 2018 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20110077106 | Fitchett | Mar 2011 | A1 |
| 20150182805 | Sajima et al. | Jul 2015 | A1 |
| 20180056136 | Mimura | Mar 2018 | A1 |
| 20180056138 | Sajima | Mar 2018 | A1 |
| 20190269975 | Sajima | Sep 2019 | A1 |
| 20190269979 | Sajima | Sep 2019 | A1 |
| Number | Date | Country |
|---|---|---|
| H02-68077 | Mar 1990 | JP |
| 2011-72776 | Apr 2011 | JP |
| 2015-142599 | Aug 2015 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20190269974 A1 | Sep 2019 | US |
