GOLF CLUB HEAD AFT BODY CONSTRUCTION

FIELD OF THE INVENTION

The present invention relates generally to a new and improved golf club having improved Moment of Inertia (MOI) characteristics, combined with an improved Center of Gravity (CG) location. More specifically, the golf club head in accordance with the present invention achieves a relative low Moment of Inertia (MOI) about the Z-axis (MOI-Z), a low MOI about the Shaft Axis (MOI-SA), all combined with a high MOI about the X and Y-axis (MOI-X and MOI-Y) and maintaining a consistently and relatively low CG location measured along a direction normal to the hosel axis along the X-Y plane (CG-B).

BACKGROUND OF THE INVENTION

With the development of the modern day oversized metalwoods, the performance capabilities of these types of golf clubs have increased dramatically over their predecessor, “the persimmon wood”. One of the ways these metalwood type golf clubs have been performing better than their predecessors is in the increase in overall distance, generally attributed to the inherent elastic deformation of thin metallic metal materials used by these metalwoods. Another way the metalwood type golf clubs have been outperforming their predecessors is in the increase in overall forgiveness of the golf club head, generally attributed to the increase in the MOI of the golf club head itself.

The MOI of a golf club head generally is a term used to describe the ability of an object to resist rotational movement upon impact with a secondary object. In the case of a golf club head, MOI refers to the ability of the golf club head to resist undesirable twisting upon impact with a golf ball, as such a twisting movement will generally change the face angle of the golf club head away from the intended target line, sending the golf ball away from the intended target.

U.S. Pat. No. 5,354,055 to MacKeil shows one of the earliest attempts to increase the MOI of a golf club head by placing the Center of Gravity (CG) location rearward. U.S. Pat. No. 6,364,788 to Helmstetter et al. shows the utilization of weighting members to help control the MOI of the golf club head. Both of these patents refer to the MOI-y of the golf club head, as it relates to the ability of the golf club head to stay stable when encountering an off-center impact in the heel and toe direction.

U.S. Pat. No. 7,850,542 to Cackett et al. illustrates a further development in the MOI research wherein a recognition of the different axis of rotation of the different MOI's. (Alternatively known as Ixx, Iyy, and Izz instead of MOI-X, MOI-Y, and MOI-Z) Despite the recognition and identification of the difference in MOI values, U.S. Pat. No. 7,850,542 only focuses its attention on Ixx and Iyy (adapted and changes to the current reference nomenclature), without any recognition of the importance of the last MOI number, Izz, nor MOI-SA and how they can affect the performance of the golf club.

Despite the above, none of the references recognizes the importance of the MOI of the golf club head horizontally forward and aft of the face (MOI-Z), and ways to design a golf club that takes advantage of the performance characteristics of golf club with more optimal MOI-Z values along with the minimized MOI-SA values. Moreover, a closer investigation of the MOI-Z values will yield CG locations that will work in conjunction with the above MOI-Z values to create more performance. Hence, it can be seen from the above there is a need for more research and a design of a golf club capable of achieving better performance by investigating the importance of MOI-Z and MOI-SA as well as the CG location and designing a golf club head.

BRIEF SUMMARY OF THE INVENTION

According to one aspect of the present invention a golf club includes of a golf club head, a shaft coupled to the golf club head at a first end of the shaft and a grip coupled to the shaft at a second end of the shaft, where the golf club head comprises of a frontal portion further comprising a striking face that defines a face center, located at a forward portion of the golf club head; a rear portion located aft of the striking face; and at least one weighting member located near a central portion of the golf club head in a heel to toe orientation, substantially in line with and behind the face center; wherein an x-axis is defined as a horizontal axis tangent to a geometric center of said striking face with the positive direction towards a heel of said golf club head, a y-axis is a vertical axis orthogonal to said x-axis with a positive direction towards a crown of said golf club head, and a z-axis being orthogonal to both said x-axis and said y-axis with a positive direction towards a frontal portion of said golf club head, and wherein said golf club head has a MOI-Y to MOI-Z ratio of greater than about 1.50.

In another aspect of the present invention is a golf club head comprising of a golf club head comprising of a frontal portion further comprising a striking face that defines a face center, located at a forward portion of the golf club head, a rear portion located aft of the striking face, and at least one weighting member located near a central portion of the golf club head in a heel to toe orientation, substantially in line with and behind the face center; wherein an x-axis is defined as a horizontal axis tangent to a geometric center of said striking face with the positive direction towards a heel of said golf club head, a y-axis is a vertical axis orthogonal to said x-axis with a positive direction towards a crown of said golf club head, and a z-axis being orthogonal to both said x-axis and said y-axis with a positive direction towards a frontal portion of said golf club head, and wherein said golf club head has a MOI-X, MOI-Z, and CG-Z numbers that satisfies the equation MOI-X/MOI-Z≥(6.7501*CG-Z)−99.30.

Another aspect of the present invention is a golf club head comprising a striking face, a crown return, a sole return and a central body member that are formed of metal. The central body member is located near the central portion of said golf club head in a heel to toe orientation, substantially in line along the z-axis, and extends from the crown return and the sole return to a back edge of said golf club.

Preferably, the golf club head is further comprised of a heel body member made of a non-metallic material and coupled to a heel side of the central body member and a toe body member made of a non-metallic material and coupled to a toe side of the central body member. The golf club head can further include two weight members, one forward near the striking face and one aft near the back edge. In one embodiment, a wall member is coupled to a crown portion of the central body member and a sole portion of the central body member and extends between the first and second weight members.

In another embodiment, the golf club head is further comprised of a central support member that is comprised of a plurality of angled strut members extending form the crown to the sole between the two weight members. Preferably, a first angled strut member extends from a crown portion of the central body member to the sole and a second angled strut member extends from a sole portion of the central body member to the crown, and the first and second angled strut members cross each other. More preferably, the first and second angled strut members extend at an angle of between 15 degrees and 75 degrees from both the y-axis and the z-axis. The golf club head can further comprise a third angled strut member that extends from a crown portion of the central body member to the sole and a fourth angled strut member that extends from a sole portion of the central body member to the crown, and the third and fourth angled strut members cross each other. The third and fourth angled strut members also extend at an angle of between 15 degrees and 75 degrees from both the y-axis and the z-axis, and preferably, the third angled strut member is coupled to the first angled strut member and the fourth angled strut member is coupled to the second angled strut member. The golf club can further comprise a vertical strut member extending vertically, substantially parallel to the y-axis, between the fourth angled strut member and the third angled strut member.

According to another aspect of the present invention a golf club includes a golf club head, a shaft having a shaft axis coupled to the golf club head at a first end of the shaft and a grip coupled to the shaft at a second end of the shaft, where the golf club head includes a frontal portion includes a first material having a first density, the frontal portion including: a striking face having a face center located at a forward portion of said frontal portion; a crown return at an upper portion of said frontal portion; a sole return at a lower portion of said frontal portion; and a rear circumferential attachment edge, where said rear circumferential attachment edge of said frontal portion including at least one frontal cantilevered extension and at least one frontal elongate protrusion, where said at least one frontal cantilevered extension has a first height, and where at least one end of said at least one frontal cantilevered extension tapers to a second height that is less than said first height; and a rear portion includes of a second material having a second density, the rear portion located aft of said striking face and including: a crown at an upper portion of said rear portion; a sole at a bottom portion of said rear portion; and a front circumferential attachment edge, where said front circumferential attachment edge of said rear portion includes at least one rear cantilevered extension and at least one rear elongate protrusion, where said at least one rear cantilevered extension has said first height, and where at least one end of said at least one rear cantilevered extension tapers to said second height that is less than said first height; and where said rear portion is positionable in at least an unlocked configuration and a locked configuration relative to said frontal portion, where when said rear portion is in said unlocked configuration, said rear portion is selectively removable from said frontal portion and offset from said frontal portion, where when said rear portion is in said locked configuration, said rear portion is removably coupled to said frontal portion and aligned with said frontal portion, where an x-axis is defined as a horizontal axis tangent to said face center with a positive x direction towards a heel of said golf club head, a y-axis is a vertical axis orthogonal to said x-axis with a positive x direction towards said crown of said golf club head, and a z-axis being orthogonal to both said x-axis and said y-axis with a positive z direction extending forward, at least one first weighting member located near a central portion of said golf club head in a heel-to-toe orientation, substantially in line along the z-axis with said face center, where said at least one frontal cantilevered extension is configured to mate with said at least one rear elongate protrusion, and where said at least one rear cantilevered extension is configured to mate with said at least one frontal elongate protrusion, and where said golf club head has a MOI-Y to MOI-Z ratio of greater than about 1.5.

According to another aspect of the present invention a golf club assembly includes a plurality of frontal portions each characterized by differences in geometry and/or inertial properties, a plurality of rear portions each characterized by differences in geometry and/or inertial properties, a golf club head constituted by one of said plurality of frontal portions coupled to one of said plurality of rear portions, a shaft having a shaft axis coupled to the golf club head at a first end of the shaft and a grip coupled to the shaft at a second end of the shaft, each frontal portion of said plurality of frontal portions is including a first material having a first density, a striking face having a face center located at a forward portion of each said frontal portion, a crown return at an upper portion of each said frontal portion, and a sole return at a lower portion of each said frontal portion; and each rear portion of said plurality of rear portions is including a second material having a second density, each said rear portion located aft of said striking face and including a crown at an upper portion of each said rear portion and a sole at a bottom portion of each said rear portion; and where each said rear portion is positionable in at least an unlocked configuration and a locked configuration relative to each said frontal portion, where when each said rear portion is in said unlocked configuration, each said rear portion is selectively removable from each said frontal portion, where when each said rear portion is in said locked configuration, each said rear portion is removably coupled to each said frontal portion, where an x-axis is defined as a horizontal axis tangent to said face center with a positive x direction towards a heel of said golf club head, a y-axis is a vertical axis orthogonal to said x-axis with a positive y direction towards said crown of said golf club head, and a z-axis being orthogonal to both said x-axis and said y-axis with a positive z direction extending forward, at least one first weighting member located near a central portion of said golf club head in a heel-to-toc orientation, substantially in line along the z-axis with said face center; and where said golf club head has a MOI-Y to MOI-Z ratio of greater than about 1.5.

Another aspect of the present invention is an aft body of a golf club head including: a crown portion; a sole portion opposite the crown portion; a bridge portion connecting the crown portion and the sole portion at a rear end of the aft body; and a skirt portion formed between an outer perimeter portion of the crown portion and an outer perimeter portion of the sole portion, wherein the crown portion and the sole portion are made of a composite material, and wherein the skirt portion is made of a polymer material.

Another aspect of the present invention is a method of manufacturing an aft body of a golf club head, the method including: providing a unitary shell portion made of composite material, the unitary shell portion including a crown portion, a sole portion opposite the crown portion, and a bridge portion connecting the crown portion to the sole portion; thermoforming the unitary shell portion using a mold to shape the crown portion and the sole portion; and overmolding a skirt portion between an outer perimeter portion of the crown portion and an outer perimeter portion of the sole portion.

These and other features, aspects and advantages of the present invention will become better understood with reference to the following drawings, description, and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other features and advantages of the invention will be apparent from the following description of the invention as illustrated in the accompanying drawings. The accompanying drawings, which are incorporated herein and form a part of the specification, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.

FIG. 1 of the accompanying drawings shows a perspective view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 2 of the accompanying drawings shows a top view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 3 of the accompanying drawings shows a frontal view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 4 of the accompanying drawings shows a plot of MOI-Z vs MOI-Y numbers for the current invention, compared to prior art golf club heads;

FIG. 5 of the accompanying drawings shows a plot of MOI-Z vs MOI-Shaft Axis numbers for the current invention, compared to prior art golf club heads;

FIG. 6 of the accompanying drawings shows a plot of MOI-Y vs MOI-Shaft Axis numbers for the current invention, compared to prior art golf club heads;

FIG. 7 of the accompanying drawings shows a plot of MOI-X vs MOI-Shaft Axis numbers for the current invention, compared to prior art golf club heads;

FIG. 8 of the accompanying drawings shows a plot of MOI-Z vs CG-B/Face Width numbers for the current invention, compared to prior art golf club heads;

FIG. 9 of the accompanying drawings shows a plot of MOI-Z vs CG-B/Head Width numbers for the current invention, compared to prior art golf club heads;

FIG. 10 of the accompanying drawings shows a plot of MOI-X/MOI-Z vs CG-Z numbers for the current invention, compared to prior art golf club heads;

FIG. 11 of the accompanying drawings shows a plot of MOI-Y/MOI-Z vs CG-Z numbers for the current invention, compared to prior art golf club heads;

FIG. 12 of the accompanying drawings shows a plot of (MOI-X+MOI-Y)/MOI-Z vs CG-Z numbers for the current invention, compared to prior art golf club heads;

FIG. 13 of the accompanying drawings shows an exploded sole perspective view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 14 of the accompanying drawings shows a horizontal cross-sectional view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 15 of the accompanying drawings shows a vertical cross-sectional view of a golf club head in accordance with an exemplary embodiment of the present invention;

FIG. 16 of the accompany drawings shows a perspective view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 17 of the accompanying drawings shows a top view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 18 of the accompanying drawings shows a frontal view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 19 of the accompanying drawings shows a horizontal cross-sectional view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 20 of the accompanying drawings shows a vertical cross-sectional view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 21 of the accompanying drawings shows a top view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 22 of the accompanying drawings shows a frontal view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 23 of the accompanying drawings shows a top view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 21;

FIG. 24 of the accompanying drawings shows a bottom view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 21;

FIG. 25 of the accompanying drawings shows a vertical side view of a body portion of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 26 of the accompanying drawings shows a vertical side view of a body portion of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 27 of the accompanying drawings shows a top view of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 28 of the accompanying drawings shows a top view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 27;

FIG. 29 of the accompanying drawings shows a bottom view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 27;

FIG. 30 of the accompanying drawings shows a top view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 27;

FIG. 31 of the accompanying drawings shows a bottom view of a body portion of the golf club head in accordance with an alternative embodiment of the present invention;

FIG. 32 of the accompanying drawings shows a cross-sectional view of a first weight member shown in FIG. 31;

FIG. 33 of the accompanying drawings shows a cross-sectional view of a second weight member shown in FIG. 31;

FIG. 34 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with the present invention;

FIG. 35 of the accompanying drawings shows a cross-sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 34;

FIG. 36 of the accompanying drawings shows a close-up, cross-sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 34;

FIG. 37 of the accompanying drawings shows a close-up, cross-sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 34;

FIG. 38 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head rear portion in accordance with the present invention;

FIG. 39 of the accompanying drawings shows a frontal view of the golf club head rear portion in accordance with an alternative embodiment of the present invention shown in FIG. 38;

FIG. 40 of the accompanying drawings shows a close-up, cross-sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 38;

FIG. 41 of the accompanying drawings shows a close-up, cross-sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 38;

FIG. 42 of the accompanying drawings shows an overhead perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 43 of the accompanying drawings shows bottom view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 42;

FIG. 44 of the accompanying drawings shows perspective view of a frontal portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 42;

FIG. 45 of the accompanying drawings shows a perspective view of a rear portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 42;

FIG. 46 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 42 taken along the line 46-46′ in FIG. 42;

FIG. 47 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 42 taken along the line 47-47′ in FIG. 42;

FIG. 48 of the accompanying drawings shows an overhead perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 49 of the accompanying drawings shows bottom view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 50 of the accompanying drawings shows perspective view of a frontal portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 51 of the accompanying drawings shows a perspective view of a rear portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 52 of the accompanying drawings shows a perspective view of the rear portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 53 of the accompanying drawings shows a front view of the rear portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 54 of the accompanying drawings shows a front view of the golf club head in an unlocked configuration in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 55 of the accompanying drawings shows front view of the golf head in accordance with an alternative embodiment of the present invention shown in FIG. 48;

FIG. 56 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48 taken along the line 56-56′ in FIG. 55;

FIG. 57 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 48 taken along the line 57-57′ in FIG. 55;

FIG. 58 of the accompanying drawings shows an overhead perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 59 of the accompanying drawings shows bottom view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 58;

FIG. 60 of the accompanying drawings shows perspective view of a frontal portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 58;

FIG. 61 of the accompanying drawings shows a perspective view of a rear portion of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 58;

FIG. 62 of the accompanying drawings shows a front view of the golf club head in an unlocked configuration in accordance with an alternative embodiment of the present invention shown in FIG. 58;

FIG. 63 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 58 taken along a line corresponding to the line 56-56′ in FIG. 55; and

FIG. 64 of the accompanying drawings shows a sectional view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 58 taken along a line corresponding to the line 57-57′ in FIG. 55.

FIG. 65 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 66 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 65;

FIG. 67 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 65;

FIG. 68 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 65;

FIG. 69 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 70 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 69;

FIG. 71 of the accompanying drawings shows a rear view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 69;

FIG. 72 of the accompanying drawings shows a rear view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 69;

FIG. 73 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 74 of the accompanying drawings shows an exploded view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 73;

FIG. 75 of the accompanying drawings shows a side cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 73;

FIG. 76 of the accompanying drawings shows a side cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 73;

FIG. 77 of the accompanying drawings shows a closeup side cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 73;

FIG. 78 of the accompanying drawings shows a closeup side cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 73;

FIG. 79 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 80 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 79;

FIG. 81 of the accompanying drawings shows a perspective cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 79;

FIG. 82 of the accompanying drawings shows a side cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 79;

FIG. 83 of the accompanying drawings shows a bottom perspective view of another embodiment of a golf club head in accordance with an alternative embodiment of the present invention;

FIG. 84 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 85 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 86 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 87 of the accompanying drawings shows a perspective view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 88 of the accompanying drawings shows a side view of an element of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 89 of the accompanying drawings shows a closeup perspective cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 90 of the accompanying drawings shows a closeup perspective cutaway view of the golf club head in accordance with an alternative embodiment of the present invention shown in FIG. 83;

FIG. 91 of the accompanying drawings shows a top view of a golf club head element in accordance with an alternative embodiment of the present invention;

FIG. 92 of the accompanying drawings shows a perspective view of a golf club head element being formed in accordance with an alternative embodiment of the present invention;

FIG. 93 of the accompanying drawings shows a perspective view of a golf club head element in accordance with an alternative embodiment of the present invention;

FIG. 94 of the accompanying drawings shows a perspective view of a golf club head element being formed in accordance with an alternative embodiment of the present invention;

FIG. 95 of the accompanying drawings shows a perspective view of a golf club head element being formed in accordance with an alternative embodiment of the present invention;

FIG. 96 of the accompanying drawings shows a perspective view of a golf club head element in accordance with an alternative embodiment of the present invention;

FIG. 97 of the accompanying drawings shows a front view of a golf club head element in accordance with an alternative embodiment of the present invention;

FIG. 98 of the accompanying drawings shows an enlarged front view of a section of a golf club head element in accordance with an alternative embodiment of the present invention;

FIG. 99 of the accompanying drawings shows an enlarged cross-sectional view of a section of a golf club head element being formed in accordance with an alternative embodiment of the present invention;

FIG. 100 of the accompanying drawings shows an enlarged perspective view of a section of a golf club head element being formed in accordance with an alternative embodiment of the present invention;

FIG. 101 of the accompanying drawings shows a perspective view of a golf club head element forming tool in accordance with an alternative embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The following detailed description describes the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.

Various inventive features are described below and each can be used independently of one another or in combination with other features. However, any single inventive feature may not address any or all of the problems discussed above or may only address one of the problems discussed above. Further, one or more of the problems discussed above may not be fully addressed by any of the features described below.

Before beginning the discussion on the current inventive golf club head and its performance criteria, it is worthwhile to note here that the discussion below will be based on a coordinate system 101 and axis of measurement that is critical to the proper valuation of the performance numbers. Hence, it is important to recognize here that although the specific names given for the measurements below are important to the understanding of the current invention, the naming nomenclature should not be viewed in vacuum. Rather, the importance is the numbers presented below needs to be taken in context with how the coordinate system relates to the golf club head itself. In order to provide sufficient information to avoid any ambiguity, each of the figures provided below referencing a golf club head will all be accompanied by a coordinate system that is all consistent with one another.

Pursuant to the above, and to establish the reference coordinate system for the subsequent discussion, FIG. 1 of the accompanying drawings shows the coordinate system 101 that will be used to define the various measurement and performance figures for the current invention. The x-axis used by the current discussion refers to the axis that is horizontal to the striking face from a heel to toe direction. The y-axis used by the current discussion refers to the vertical axis through the club in a crown to sole direction. The z-axis used by the current discussion refers to the horizontal axis that is horizontal front to back in a forward and rear direction. Alternatively speaking, it can be the x-axis is defined as a horizontal axis tangent to a geometric center of the striking face with the positive direction towards a heel of the golf club head, a y-axis is a vertical axis orthogonal to the x-axis with a positive direction towards a top of the golf club head, and a z-axis being orthogonal to both the x-axis and the y-axis with a positive direction towards a front of the golf club head. The x-y-z coordinate system described above shall be the same for all subsequent discussions.

FIG. 1 of the accompanying drawings shows a perspective view of a golf club head 100 in accordance with an embodiment of the present invention. In this perspective view shown in FIG. 1, the golf club head 100 may not look very different than other golf club heads, but the subsequent figures and discussion will show that the internal components and the material properties of this golf club head 100 allows it to achieve unique performance properties consistent with the present invention. What FIG. 1 does show is a location of a face center 102 of the frontal portion 104 of the golf club head 100 that contains a striking face insert. The face center, as shown here and referred to by the current invention, relates to the geometric center of the striking face portion of said golf club head 100 measured by the USGA provided face center template as it would be commonly known to a person of ordinary skill in the golf club art. Attached to the rear of the frontal portion 104 is a rear portion 106, which makes up the back end of the golf club head 100.

In this embodiment of the present invention, the frontal portion 104 may generally be made out of a steel type material having a density of between about 7.75 g/cc and about 8.00 g/cc, allowing a significant portion of the mass of the golf club head 100 to be concentrated at a frontal bottom region of the golf club head 100. The rear portion 106 of the golf club head 100 in this embodiment of the present invention may generally be made out of the standard titanium material having a density of between about 4.00 g/cc and about 5.00 g/cc, allowing the rear portion 106 of the golf club head 100 to be relatively lightweight. However, it should be noted that in alternative embodiments of the present invention, the frontal portion 104 may also be made out of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, or any other type of titanium material without departing from the scope and content of the present invention.

In order to illustrate more specific features of the golf club head 100, FIGS. 2 and 3 of the accompanying drawings is provided to give more insight into some of the specific inherent characteristics of the golf club head 200 that will be important to determine its improved performance. First off, FIG. 2 of the accompanying drawings, in addition to illustrating a golf club head 200 with a frontal portion 204 and a rear portion 206, also shows a Center of Gravity (CG) 210 location along the x-z plane on the coordinate system 201. Although the details of the CG location will be discussed in more detail with respect to the inertia properties of the golf club head 200, the general direction of the current inventive golf club head 200 is to have a CG location that is strategically located at a distance back from the frontal portion of the golf club head 200 to yield the most advantageous results.

More specifically, in the current invention, the CG location rearward from the striking face, identified here as CG-Z is generally between about 25 mm to about 40 mm, more preferably between about 26 mm and about 38 mm, and most preferably between about 27 mm and about 36 mm, all measured rearward from the face center 202 along the Z axis shown by the coordinate system 201. In addition to illustrating the CG-Z 212 numbers, an alternative measurement method is provided to measure how far back the CG 210 is located within the club head 200. In this alternative method, the CG 210 is measured from the shaft axis 215, and this measurement is illustrated as CG-C 214 is generally measured to be between about 10 mm to about 25 mm, more preferably between about 12 mm to about 23 mm, and most preferably between about 14 mm to about 21 mm, all measured rearward from the shaft axis 215 along the Z axis shown by the coordinate system 201.

It should be noted that the strategic location of the CG 210 location rearward along the Z axis, irrespective of whether it is measured from the face center 202 or the shaft axis 215, is critical to the proper functionality of the current inventive golf club head 200. If the CG 210 location is too far forward, the golf club head 200 can result in a low MOI-X and MOI-Y as well as too low of a backspin when contacting a golf ball to yield desirable results. However, in the alternative, if the CG 210 location is too far rearward, the golf club head 200 can produce too much spin to yield desirable results. Hence, it can be seen that the criticality of the CG location rearward of along the Z axis is a fine balance of a very specific range of numbers that can severely hinder the performance of the golf club head 200 if it deviates from the ranges articulated above.

FIG. 3 of the accompanying drawings shows another important CG 210 measurement that is important to the proper functionality of the current invention. More specifically, FIG. 3, in addition to illustrating all of the basic components of the golf club head 200 as previously shown, now introduces another measurement of the CG 210 location from the shaft axis 215 along an x-y plane shown by coordinate system 301. More specifically, FIG. 3 shows a CG 210 measurement that is perpendicular to the shaft axis 215 along this x-y plane away from the actual shaft axis 215 itself, called CG-B for the purpose of this application. The CG-B of the golf club head 210 may generally be between about 32 mm and about 39 mm, more preferably between about 33 mm and about 38 mm, and most preferably about 35 mm.

In addition to illustrating the very important CG-B measurement of the golf club head, FIG. 3 of the accompanying drawings also shows measurements W1 and W2, indicative of the width of the golf club head 200 itself and the width of the face of the golf club head 200 respectively. In this embodiment of the present invention, the width of the golf club head W1 may generally be between about 130 mm to and about 140 mm, more preferably between about 132 mm to about 138 mm, and most preferably about 136 mm. The width of the face W2 may generally be between about 95 mm and about 105 mm, more preferably between about 97 mm and about 103 mm, and most preferably about 100 mm.

Now that the CG location of the golf club head 200 has been defined, the other important features associated with the present invention relates to the Moment of Inertia (MOI) of the golf club head 200. The MOI of a golf club head generally depicts the ability of the golf club head to resist twisting when it impacts an object at a location that is not aligned with the CG location previously discussed. More specifically, the MOI of a golf club head relates to the ability of the golf club head to resist twisting relative to the CG location. As is well known in the art, the MOI of the golf club head 200 may generally be broken down to three unique components, relating to the ability of the golf club head 200 to resist rotation along three different axes with the origin of the three axes being coincident with the CG location of the golf club head. The three axes of rotation for which the MOI is generally referred coincides with the coordinate system 101, 201, and 301 (shown in FIG. 1, FIG. 2, and FIG. 3 respectively), where MOI-X is measured about the X axis passing through the CG location, MOI-Y is measured about the Y axis passing through the CG location, and MOI-Z is measured about the Z axis passing through the CG location.

As the previously discussion already hinted, the current inventive golf club head 200 may generally have a high value for the MOI about the X and Y axis, while maintaining a low MOI about the Z axis. More specifically, the current inventive golf club head 200 may generally have a MOI about the X axis (MOI-X) that is greater than about 300 kg-mm², more preferably greater than about 310 kg-mm², and most preferably greater than about 320 kg-mm²without departing from the scope and content of the present invention. As for MOI about the Y axis (MOI-Y), the present inventive golf club head 200 may generally have a MOI about the Y axis that is greater than about 400 kg-mm², more preferably greater than about 410 kg-mm², and most preferably greater than about 420 kg-mm²all without departing from the scope and content of the present invention.

While the large MOI number about the X and Y axis discussed previously are not necessarily new in the world of golf club head 200 designs, the ability to maintain those number while decreasing the MOI about the Z axis (MOI-Z) and holding the MOI about the Shaft axis (MOI-SA) to a minimum is what makes the present invention. While the majority of the golf industry are focusing their attention so intently on the ability of the golf club head 200 to offer forgiveness on off center hits by trying to increase the MOI-Y to astronomical numbers, they have failed to recognize the ability of the golf club head 200 to offer more club head speed and more ball speed by decreasing the MOI about the Z axis (MOI-Z) in concert with the minimization of MOI about the Shaft axis (MOI-SA). The present invention focuses its attention on that very specific unrecognized characteristic, and has developed a golf club head 200 design to take advantage and maximize the performance of the golf club head 200 by focusing on the MOI about the Z axis. More specifically, a golf club head 200 in accordance with the present invention may generally have a MOI about a Z axis that is less than about 268 kg-mm², more preferably less than about 260 kg-mm², and most preferably less than about 250 kg-mm². Additionally, the golf club head 200 may generally have a MOI about a Shaft axis that is less than about 850 kg-mm².

It should be noted here that the low MOI-Z numbers mentioned above cannot by itself accurately depict and describe the current invention; as old school golf club heads with much smaller footprint may inherently have a low MOI-Z number, combined with a low MOI-X and MOI-Y number. Hence, it is important to recognize here that the present invention is predicated on the interrelationship between the different numbers achieved by the MOI-X and MOI-Y numbers as it relates to MOI-Z and MOI-SA, in combination with the CG location articulated above.

In order to capture the essence of the present invention, a ratio can be created between the MOI-X, MOI-Y, and MOI-Z to help provide one way to quantify this relationship. In one first example, a MOI-X to MOI-Z Ratio can be created to help quantify the current golf club head 200 as illustrated by Eq. (1) below. In one exemplary embodiment of the present invention, the MOI-X to MOI-Z Ratio is greater than about 1.10, more preferably greater than about 1.20, and most preferably greater than about 1.28.

$\begin{matrix} MOI - X to MOI - Z Ratio = \frac{MOI - X}{MOI - Z} & Eq . (1) \end{matrix}$

Similarly, a comparable ratio can be established called a MOI-Y to MOI-Z Ratio to quantify the current golf club head 200 as illustrate by Eq. (2) below. In one exemplary embodiment of the present invention, the MOI-Y to MOI-Z ratio is greater than about 1.50, more preferably greater than about 1.57, and most preferably greater than about 1.68.

$\begin{matrix} MOI - Y to MOI - Z Ratio = \frac{MOI - Y}{MOI - Z} & Eq . (2) \end{matrix}$

As it can be seen from the relationship established by the Eqs (1) and (2) above, the present invention relates to a specific relationship between the MOI of the golf club head 200 with an extra focus on minimizing the MOI-Z about the Z axis while maintaining a high MOI-Y. In order to further illustrate this, a graphical representation of the relationship is provided as FIG. 4.

FIG. 4 of the accompanying drawings shows a plot of various data points of various golf club head and their respective MOI-Z numbers as well as their MOI-Y number. In FIG. 4 the X-axis represents the MOI-Y while the Y-axis represents the MOI-Z. The data points shown in FIG. 4 have been separated into circular dots and asterisks. The circular dots are representative of the data of “prior art” golf club heads, whereas the asterisk data points represent the current invention.

A closer examination of the prior art data points will show that none of the golf club heads in the prior art are capable of achieving a MOI-Z number of lower than 268 kg-mm², for all modern day golf club heads that have a MOI-Y of greater than 420 kg-mm². However, an even closer examination of the graph of FIG. 4 will show that as the MOI-Y numbers of the golf club heads exceeds 500 kg-mm², an additional relationship can be established to quantify the ability of the present invention to achieve the optimal MOI-Z to MOI-Y relationship. In fact, that relationship is shown in FIG. 4 as Y≤0.47x+33. Combining the two conditions articulated above can result in another unique way to quantify the present invention whereas, for golf club heads having a MOI-Y of between 420 kg-mm²and 500 kg-mm², the golf club head generally has a MOI-Z of less than about 268 kg-mm²; however, for golf club heads having a MOI-Y of greater than 500 kg-mm², the golf club head may have a MOI-Z that satisfies Eq. (3) below:

$\begin{matrix} MOI - Z \leq (0.47 * MOI - Y) + 33 & Eq . (3) \end{matrix}$

Alternatively speaking, it can be said that in one embodiment of the present invention, the golf club head 200 may have a MOI-Z that satisfies the relationship MOI-Z≤(0.47*MOI-Y)+33 if the MOI-Y number is greater than 500 kg-mm², and a MOI-Z that is less than 268 kg-mm²if the MOI-Y number is between 420 kg-mm²and 500 kg-mm².

FIG. 5 of the accompanying drawing introduces another MOI value relating to a golf club head not previously discussed named MOI-Shaft Axis (MOI-SA). The MOI of a golf club head as it relates to the shaft axis is defined as the ability of the golf club head to resist twisting upon impact with a golf ball at a location that is not aligned with the shaft axis. A golf club head in accordance with the present invention may generally have a MOI-SA of less than about 850 kg-mm², more preferably less than about 800 kg-mm², and most preferably less than about 750 kg-mm². The relationship between the MOI-SA and MOI-Z is highlighted in FIG. 5 and is important to the present invention. FIG. 5 of the accompanying drawings shows that irrespective of the MOI-SA numbers, all of the prior art golf club heads have a MOI-Z of greater than about 268 kg-mm², while all of the current inventive golf club heads have a MOI-Z of less than about 268 kg-mm².

FIG. 6 of the accompanying drawings establishes a graphical relationship between the MOI-Y of the golf club head with the newly introduced MOI-SA. As a closer examination of the graph shown in FIG. 6 will show, the current invention is capable of achieving a higher than average MOI-Y, all while keeping a relatively small MOI-SA. Similar to previous plots, the circular points on the plot will refer to prior art golf club heads, while the asterisks will refer to the current invention. Hence, it can be seen that the present invention occupies a previously unachieved space delineated by an equation Y≥0.52x+147, which when put into context with the variables used in this plot, yields Eq. (4) below:

$\begin{matrix} MOI - Y \geq (0.52 * MOI - SA) + 147 & Eq . (4) \end{matrix}$

FIG. 7 of the accompanying drawings establishes a graphical relationship between the MOI-X of the golf club head with now a familiar MOI-SA. As a closer examination of the graph shown in FIG. 7 will show, the current invention is capable of achieving a higher than average MOI-X, all while keeping a relatively small MOI-SA. Hence, it can be seen that the present invention occupies a previously unachieved space delineated by an equation Y≥0.40x+50, which when put into context with the variables used in this plot, yields Eq. (5) below:

$\begin{matrix} MOI - X \geq (0.4 * MOI - SA) + 50 & Eq . (5) \end{matrix}$

FIG. 8 of the accompanying drawings establishes a graphical relationship between the MOI-Z of the golf club head with a ratio of CG-B/Face Width. Both the measurement for CG-B and Face Width can be found in FIG. 3 of the accompanying drawings as well as the accompanying discussion in paragraphs [0022] and [0023]. The CG-B measurement is explicitly shown in FIG. 3, while the Face Width referred to by the chart in FIG. 8 is shown as W2. A closer examination of the graph shown in FIG. 8 will show that the current invention is capable of achieving a lower MOI-Z, while keeping the CG-B/Face Width number fairly consistent above 0.4. CG-B/Face Width is indicative of the location of the center of gravity while keeping a moderately sized face golf club head.

In the chart shown in FIG. 8, it can be seen that the present invention occupies a previously unachieved space delineated by an equation Y≤1000x−150, which when put into context with the variable used in this plot, yields Eq. (6) below:

$\begin{matrix} MOI - Z \leq (1000 * \frac{CG - B}{Face Width}) - 150 & Eq . (6) \end{matrix}$

FIG. 9 of the accompanying drawings establishes a graphical relationship between the MOI-Z of the golf club head with a ratio of CG-B/Head Width. Both the measurement for CG-B and Head Width can be found in FIG. 3 of the accompanying drawings as well as the accompanying discussion above in paragraph [0022] and [0023]. The CG-B measurement is explicitly shown in FIG. 3, while the Head Width referred to by the chart in FIG. 9 is shown as W1. A closer examination of the graph shown in FIG. 9 will show that the current invention is capable of achieving a lower MOI-Z, while keeping the CG-B/Head Width number fairly consistent above 0.34. CG-B/Head Width is indicative of the location of the center of gravity while keeping a moderately sized head width of the golf club head.

In the chart shown in FIG. 9, it can be seen that the present invention occupies a previously unachieved space delineated by a MOI-Z number that is lower than 320 kg-mm²combined with a CG-B/Head Width number that is greater than about 0.34.

FIG. 10 of the accompanying drawings establishes another graphical relationship of the performance of a golf club in accordance with an embodiment of the present invention. More specifically, FIG. 10 of the accompanying drawings shows a relationship between MOI-X/MOI-Z and CG-Z. (MOI-X is used interchangeably with Ixx, MOI-Y is used interchangeably with Iyy, and finally MOI-Z is used interchangeably with Izz) The definition and measurement for CG-Z of a golf club head can be found in the earlier discussion relating to FIG. 2 of the accompanying drawings, while the background information establishing MOI-X and MOI-Z have already been discussed previously. Although the selection of the plot for the X and Y axis may appear random initially to a person not versed in golf club design, but a closer examination will reveal that the relationship created here is absolutely critical to the proper performance of the present invention. On the Y axis of the plot shown in FIG. 10, a ratio between MOI-X and MOI-Z is created here. This ratio created illustrates the ability of the current inventive golf club head to maximize the value of one variable (MOI-X) while minimizing the value of another variable (MOI-Z); which resonates with the theme of the present invention. The CG-Z used in the X axis of the plot shown in FIG. 10 is indicative of the CG location of the golf club head rearward from the front of the golf club head, and it is desirable to maintain that in the range described above.

A further examination of the plot shown in FIG. 10 will show that the present invention occupies a portion of the graph that was previously unachieved. This portion of the graph is delineated from other prior art data points by an equation Y≥6.7501x−99.30, which when put into context with the variable used in this plot, yields Eq. (7) below:

$\begin{matrix} \frac{MOI - X}{MOI - Z} \geq (6.7501 * CG - Z) - 99.3 & Eq . (7) \end{matrix}$

FIG. 11 of the accompanying drawings establishes another graphical relationship of a golf club in accordance with an embodiment of the present invention by creating a relationship between the MOI-Y/MOI-Z and CG-Z. The definition and measurement for CG-Z of a golf club head can be found in the earlier discussion relating to FIG. 2 of the accompanying drawings, while the background information establishing MOI-Y and MOI-Z have already been discussed previously. Similar to the previous discussion, the relationship between MOI-Y and MOI-Z is indicative of the ability of a golf club to achieve great forgiveness along the MOI-Y axis, while minimizing the MOI-Z of a golf club head to achieve a higher ball speed, as previously discussed. Similar to previous discussion, FIG. 11 of the accompanying drawings shows that the present invention is capable of achieving performance characteristics that was previously unachieved. This portion of the graph is delineated from other prior art data points by an equation Y≥11.349 x−175.76, which when put into context with the variable used in this plot, yields Eq. (8) below:

$\begin{matrix} \frac{MOI - Y}{MOI - Z} \geq (11.349 * CG - Z) - 175.76 & Eq . (8) \end{matrix}$

FIG. 12 of the accompanying drawings establishes another graphical relationship of a golf club in accordance with an embodiment of the present invention by creating a relationship between the (MOI-X+MOI-Y)/MOI-Z and CG-Z. The definition and measurement for CG-Z of a golf club head can be found in the earlier discussion relating to FIG. 2 of the accompanying drawings, while the background information establishing MOI-X, MOI-Y, and MOI-Z have already been discussed previously. Similar to the previous discussion, the relationship between MOI-X, MOI-Y, and MOI-Z is indicative of the ability of a golf club to achieve great forgiveness along both the MOI-X and MOI-Y axes, while minimizing the MOI-Z of a golf club head to achieve a higher ball speed, as previously discussed. Similar to previous discussion, FIG. 12 of the accompanying drawings shows that the present invention is capable of achieving performance characteristics that was previously unachieved. This portion of the graph is delineated from other prior art data points by an equation Y≥18.67 x−296.63, which when put into context with the variable used in this plot, yields Eq. (9) below:

$\begin{matrix} \frac{(MOI - X + MOI - Y)}{MOI - Z} \geq (18.67 * CG - Z) - 296.63 & Eq . (9) \end{matrix}$

FIGS. 13 through 15 show different exploded and cross-sectional view of golf club heads and their internal components that are used to achieve the performance characteristics described above. FIG. 13 shows an exploded perspective view of an exemplary design of a golf club head 1300 in capable of achieving the performance characteristics previously discussed. The golf club head 1300 is made out of the essential components previously discussed in FIG. 1 in terms of a frontal portion 1304 and a rear portion 1306. However, this exploded view of golf club head 1300 allows additional components to be shown in more detail. More specifically, FIG. 13 illustrates that, as often the case in a golf club head construction, the frontal portion 1304 may further be comprised out of a separate component called the striking face insert 1320 to form the striking portion of the golf club head 1300. The rear portion 1306 of the golf club head 1300 is where it gets more interesting. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, a significant amount of mass is re-allocated towards the center of the golf club head away from the perimeter. In order to achieve this, the present invention utilizes four weighting members that are all comprised out of a high density material that have a higher density than the frontal portion 1304 or the rear portion 1306. The four weighting members can be separated into a frontal sole weight 1322, frontal internal weight 1324, rear internal weight 1326, and rear sole weight 1328, and these weighting members may all generally have a material density of greater than 13 g/cc, more preferably greater than about 15 g/cc, and most preferably greater than or about 17 g/cc.

It should be noted that in this exemplary embodiment of the present invention, all of the weighting members 1322, 1324, 1326, and 1328 are all made out of the same material having the same heavy density discussed previously. However, in alternative embodiments of the present invention, different densities of tungsten may be used for different weighting members depending on the design criteria and desired CG location all without departing from the scope and content of the present invention.

FIG. 14 of the accompanying drawings shows a cross-sectional view of a golf club head 1400 in accordance with an exemplary embodiment of the present invention. The cross-sectional view of the golf club head taken across a horizontal plane across the face of the golf club head 1400 to allow some of the relationship between the golf club head 1400 and the various weighting member 1422, 1424, 1426, and 1428 to be shown more clearly. In addition to the weighting members, the cross-sectional view of the golf club head 1400 shown in FIG. 14 also allows the face center 1402 and the CG location 1410 to be re-introduced as it relates to the weighting members. It can be seen from this view that at least one weighting member is located near a central portion of the golf club head in a heel to toc direction, and substantially in line with and behind said face center.

FIG. 15 of the accompanying drawings shows a cross-sectional view of a golf club head 1500 in accordance with an exemplary embodiment of the present invention taken along a vertical plane that passes through the center of the face. This cross-sectional view of the golf club head 1500 shown in FIG. 15 provides a little more information on the interworking relationship between the components. More specifically, FIG. 15 shows a striking face insert 1520 being located in the frontal portion 1504 of the golf club head 1500. In addition to the above, FIG. 15 also shows that the frontal sole weight 1522 is located in a receptacle that is created within the frontal portion 1504. Although not shown in this cross-sectional view in FIG. 15, the frontal internal weight is also located in the frontal portion 1504. Attached to the rear of the frontal portion 1504 is the rear portion 1506. The rear portion 1506 forms the aft body portion of the golf club head 1500, and contains the rear internal weight 1526 and the rear sole weight 1528. These weighting members, combined with the unique materials used to form the frontal portion 1504 and the rear portion 1506, allow the golf club head 1500 to achieve the unique performance characteristics outlined previously.

FIGS. 16 through 20 show various perspective and cross-sectional views of a golf club head 1600 in accordance with an alternative embodiment of the present invention that is capable of achieving the performance goals previously mentioned. Similar to the previous embodiment illustrated by FIGS. 1-3 and 13-15, a lot of weighting member is located near the center of the golf club head 1600 in a heel to toe orientation along the x-axis behind the face center 1602 to help minimize the MOI-Z of the golf club head 1600.

More specifically, FIG. 16 of the accompanying drawings shows a perspective view of a golf club head 1600 in accordance with this alternative embodiment of the present invention. Although not much can be gleamed from this perspective view of the golf club head 1600, it does lay the ground work for the subsequent discussion relating to this particular embodiment of the present invention. Finally, FIG. 16, similar to previous figures that illustrate a golf club head, provides a coordinate system 1601 to guide the subsequent discussions.

FIG. 17 of the accompanying drawings shows a top view of a golf club head 1600 in accordance with this alternative embodiment of the present invention. In this top view, a couple of familiar dimensions are reintroduced here. First and foremost, the top view of the golf club head 1600 shown in FIG. 17 allows the relationship between the face center 1602 and the CG 1610 to be shown in more detail. When measured along the Z-axis, the measurement CG-Z is shown as 1612. The location of the CG, when referenced against the shaft axis 1615 yields another way to measure the CG location along the Z-axis called CG-C 1614. The number ranges for the CG-Z 1612 and CG-C 1614 measurements are not much different from previous discussions, but this embodiment of the present invention provides an alternative way to achieve those targets with a slightly different construction without the need for a multi-material chassis.

FIG. 18 of the accompanying drawings shows a frontal view of a golf club head 1600 in accordance with this alternative embodiment of the present invention. In this frontal view, we can see another feature utilized by the present embodiment to help achieve the performance criteria of the current invention. More specifically, FIG. 18 shows that in this embodiment of the present invention, in order to minimize the MOI-Z of the golf club head 1600, weight is removed from the extremities of the golf club head 1600 via a reshaping of the contour at the toe portion of the golf club head 1600. This reshaping of the contour at the toe portion of the golf club head 1600 not only removes weight from the extremities, but also tightens up the face profile of the golf club head 1600 to create a unique performing golf club head 1600.

In addition to illustrating this toe contour profiling, FIG. 18 also shows a CG-B 1616 measurement relating to the shaft axis 1615 similar to the previous discussion. Once again, the CG-B 1616 measurement range is in line as the previous discussion have mentioned, and does not deviate much from the design intent of the present invention.

FIG. 19 of the accompanying drawings shows a cut open cross-sectional view of a golf club head 1600 in accordance with this alternative embodiment of the present invention taken along a horizontal plane. In this embodiment of the present invention, the overarching theme of placing the weights along the central portion of the golf club head 1600 reemerges again. More specifically, the golf club head 1600 further comprises of a frontal internal weight 1624 and a rear internal weight 1626. These weights, however, different from prior embodiments of the present invention in that they can be made out of the same material as the body portion of the golf club head 1600 such as titanium and be directly cast into the body without departing from the scope and content of the present invention. These weighting members 1624 and 1626 may also be made out of a tungsten type material having a total weight of 20-23 grams to further improve the performance of the golf club head 1600 without departing from the scope and content of the present invention.

FIG. 20 of the accompanying drawings provides another cross-sectional cut open view of the golf club head 1600 in accordance with an alternative embodiment of the present invention taken along a vertical plane. Once again, the measurements here are very similar to the discussion previously relating to prior embodiments and the CG-Z 1612 number remain within the same range as the prior discussion. This cross-sectional cut open view of the golf club head 1600 taken along this line allows the profile and geometry of the frontal internal weight 1624 and the rear internal weight 1626 to be shown more clearly and their relationship together with the body portion of the golf club head 1600.

Referring to FIGS. 21-25 the golf club head 2000 has all of the mass and inertial properties discussed above. Further, the golf club head 2000 comprises frontal portion comprising a striking face 2001 having a face center FC, a crown on the upper portion of the golf club head 2000 and a sole on the bottom portion of the golf club head 2000. The golf club head 2000 further comprises a crown return 2002 and a sole return 2003 as part of the frontal portion and a central body member 2004 that are all formed of metal. The central body member 2004 is located near the central portion of the golf club head 2000 in a heel-to-toc orientation, substantially in line along the z-axis as set forth above, and extends from the crown return 2002 and the sole return 2003 to a back edge 2005 of the golf club head. The golf club head 2000 is further comprised of a heel body member 2006 made of a non-metallic material and coupled to a heel side of the central body member 2004 and the crown return 2002 and the sole return 2003. The golf club head 2000 also includes a toe body member 2007 made of a non-metallic material and coupled to a toe side of the central body member 2004 and the crown return 2002 and the sole return 2003. The heel body member 2006 and the toc body member 2007 are essentially taco shell shaped, taco-shaped, in that they form a portion of the crown and a portion of the sole such that they have a c-shaped cross section. Preferably, as set forth above, the metal portions can be formed of a standard titanium materials such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a specific gravity of about 4 g/cc to 5 g/cc.

Alternatively, the metal portions can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc The heel body member 2006 and the toe body member 2007 are preferably formed of a standard composite fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the heel body member 2006 and the toc body member 2007 are preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. application Ser. No. 16/528,210, filed on Jul. 31, 2019, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The heel body member 2006 and the toc body member 2007 are preferably formed by compression molding, injection molding or 3D printing.

The golf club head 2000 further has a center of gravity CG that is located a distance back from the face center, CG-z, a vertical distance up from the ground plane, CG-y, a perpendicular distance from the shaft axis, GC-SA, a horizontal distance from the face center toward the heel side, CG-x and a distance back, parallel to the z-axis, from the shaft axis, CG-C. As stated above, in the current invention, the CG-z is generally between about 25 mm to about 40 mm, more preferably between about 26 mm and about 38 mm, and most preferably between about 27 mm and about 36 mm, all measured rearward from the face center FC along the z-axis shown by the coordinate system above. In addition to the CG-z numbers, an alternative measurement method is provided to measure how far back the CG is located within the club head 2000. In this alternative method, the CG is measured from the shaft axis SA, and this measurement is illustrated as CG-C is generally measured to be between about 10 mm to about 30 mm, preferably 10 mm to 25 mm, more preferably between about 12 mm to about 28 mm, and more preferably 12 mm to 23 mm and most preferably between about 14 mm to about 21 mm, all measured rearward from the shaft axis SA along the z-axis direction shown by the coordinate system above.

As stated above, it is important that the strategic location of the CG rearward along the z-axis be correct, irrespective of whether it is measured from the face center FC or the shaft axis SA, for the proper functionality of the current inventive golf club head 2000. If the CG location is too far forward, the golf club head 2000 can have a low MOI-X and MOI-Y and low backspin when contacting a golf ball. However, in the alternative, if the CG location is too far rearward, the golf club head 2000 can produce too much spin to yield desirable results. Hence, the CG location rearward along the z-axis is important for the performance of the golf club head 2000.

FIG. 22 of the accompanying drawings shows another important CG measurement that is important to the proper functionality of the current invention. More specifically, FIG. 22, in addition to illustrating all of the components of the golf club head 2000 as previously discussed, shows another measurement of the CG location from the shaft axis SA along an x-y plane. More specifically, FIG. 22 shows a CG measurement that is perpendicular to the shaft axis SA along this x-y plane, called CG-B for the purpose of this application. The CG-B of the golf club head 2000 may generally be between about 32 mm and about 39 mm, more preferably between about 33 mm and about 38 mm, and most preferably about 35 mm.

As shown in FIG. 22, the golf club head 2000 can further include a central support member 2010 such as wall member 2010 that is coupled to a crown portion of the central body member 2004 and a sole portion of the central body member 2004. The wall member 2010 preferably has a thickness t that is between 0.2 mm and 5 mm, and more preferably, between about 0.4 mm and 2 mm.

As shown in FIG. 23, the central body member 2004 preferably has a heel side circumferential attachment edge 2011 and a toe side circumferential attachment edge 2012 for coupling the heel body member 2006 and the toe body member 2007, respectively, to the central body member 2004 and the crown return 2002 and the sole return 2003. The heel side circumferential attachment edge 2011 and the toe side circumferential attachment edge 2012 preferably extend from approximate the crown return 2002 and the sole return 2003 to a back edge 2005 of the golf club head 2000.

As shown in FIG. 24, the golf club head 2000 can further include at least one weight member 2008 or 2009, and more preferably, includes two weight members 2008 and 2009. The first weight member 2008 is located on the sole portion of the club head, forward near the striking face 2001 and the second weight member 2009 is located on the sole portion of the club head, aft near the back edge 2005. At least one of the weight members 2008 and 2009 may generally have a material density of greater than 13 g/cc, and more preferably greater than about 15 g/cc. The weight members 2008 and 2009 preferably have a mass of between about 0 grams and 50 grams, more preferably between about 3 grams and 35 grams and most preferably between 5 grams and 25 grams. In one embodiment of the invention, the first weight member 2008 has a mass of at least two times the mass of the second weight member 2009. In another embodiment of the invention, the first weight member 2008 has a mass of less than half the mass of the second weight member 2009. More preferably, the weight members 2008 and 2009 are interchangeable so that the CG can be adjusted forward and rearward to control the club head's launch and spin characteristics. Furthermore, the center of the first weight member 2008 is preferably located less than 30 mm from the striking face 2001 along the z-axis and the center of the second weight member 2009 is preferably located less than 20 mm from the back edge 2005 along the z-axis such that the interchangeable weights can have a maximum effect on the spin and launch characteristics of the club head.

In one embodiment of the present invention and as shown in FIG. 25, the central support member or wall member 2010 is coupled to a crown portion of the central body member 2004 and a sole portion of the central body member 2004 and extends between the first and second weight members 2008 and 2009. The central support member 2010 preferably has a maximum height H parallel to the y-axis and a maximum depth D parallel to the z-axis. The depth D is preferably greater than the maximum height H. Also shown in FIG. 25, the heel side circumferential attachment edge 2011 and the toc side circumferential attachment edge 2012 for coupling the heel body member 2006 and the toc body member 2007 to the central body member 2004 can include a plurality of recesses or apertures 2013 that adhesive can enter into and better lock the components together. Alternatively, the heel side circumferential attachment edge 2011 and the toc side circumferential attachment edge 2012 may have a plurality of protrusions on the outer surface to create a gap between the heel body member 2006 and the toc body member 2007 to the central body member 2004 such that an adhesive can fill the gap and create a stronger bond therebetween.

In another embodiment of the present invention, the golf club head's central support member 2010 can be comprised of a plurality of strut members 2014, 2015, 2016, 2017, 2018 and 2019 that extend form the crown to the sole of the central body member 2004 between the two weight members 2008 and 2009. Again, the central support member 2010 preferably has a maximum height H parallel to the y-axis and a maximum depth D parallel to the z-axis. The depth D is preferably greater than the maximum height H. Preferably, a first angled strut member 2014 extends from a crown portion of the central body member 2004 to the sole and a second angled strut member 2015 extends from a sole portion of the central body member 2004 to the crown, and the first and second angled strut members 2014 and 2015 preferably cross each other. Preferably, the first and second angled strut members 2014 and 2015 extend at an angle α of between 15 degrees and 75 degrees from the y-axis and an angle β of between 15 degrees and 75 degrees from the z-axis. More preferably, the first and second angled strut members 2014 and 2015 extend at an angle α of between 15 degrees and 45 degrees from the y-axis and an angle β of between 45 degrees and 75 degrees from the z-axis. The golf club head 2000 can further comprise a third angled strut member 2016 that extends from a crown portion of the central body member 2004 to the sole and a fourth angled strut member 2017 that extends from a sole portion of the central body member 2004 to the crown, and the third and fourth angled strut members cross each other. The third and fourth angled strut members also extend at angles α and β of between 15 degrees and 75 degrees from both the y-axis and the z-axis respectively. Preferably, the third angled strut member 2016 is coupled to the first angled strut member 2014 at the crown and the fourth angled strut member 2017 is coupled to the second angled strut member 2015 at the sole. Furthermore, preferably, the third angled strut member 2016 is substantially parallel to the second angled strut member 2015 and the fourth angled strut member 2017 is substantially parallel to the first angled strut member 2014. The golf club head 2000 can further comprise a vertical strut member 2018 extending vertically, substantially parallel to the y-axis, between the first angled strut member 2014 and the second angled strut member 2015 approximate the first weight member 2008. Even more preferably, the golf club head 2000 can further comprise a second vertical strut member 2019 extending vertically, substantially parallel to the y-axis, between the fourth angled strut member 2017 and the third angled strut member 2016 adjacent to the second weight member 2009.

The advantage of the central support member 2010, either in the form of the wall member 2010 or the angled strut members 2014, 2015, 2016 and 2017 is that it prevents the crown portion of the central body member 2004 from deflecting relative to the sole portion of the central body member 2004 in the y-axis and also prevents the portions from shearing with respect to each other in the z-axis.

The advantage of multiple weight members 2008 and 2009 is that the weight members can have equal mass, for example between 10 and 15 grams each, such that the CG of the club head 2000 is in a neutral position. However, the weight members 2008 and 2009 can also be comprised of a heavy weight, for example greater than 15 grams, and a light weight, for example less than 10 grams, such that the CG can be moved forward or back depending on the placement of the weights. With the heavy weight located in the aft weight member 2009, the MOI-Y is increased and is preferably greater than about 450 kg-mm². Thus, in a preferred golf club head 2000, the MOI-Y is greater than or equal to approximately 2 times the MOI-Z. Conversely, when the heavy weight is in the forward weight member 2008, the CG-C can be significantly decreased. For example, a preferred golf club head 2000 can have a GC-C of between 14 mm to 21 mm.

The advantages of the club head 2000 discussed above can also apply to fairway woods and hybrids. In those embodiments, it is understood that the numerical values for the club properties will be lower and the metal will be generally steels and high strength steels known in the art. However, the construction of the golf club head 2000 can be easily applied to these smaller heads.

Referring to FIGS. 27-29 the golf club head 2000 has all of the mass and inertial properties discussed above. Further, the golf club head 2000 comprises frontal portion comprising a variable thickness striking face 2001 having a maximum thickness at the face center FC, a crown on the upper portion of the golf club head 2000 and a sole on the bottom portion of the golf club head 2000. The golf club head 2000 further comprises a crown return 2002 and a sole return 2003 adjacent the striking face 2001 as discussed above and a central body member 2004 that are all formed of metal. The central body member 2004 is located near the central portion of the golf club head 2000 in a heel-to-toc orientation, substantially in line along the z-axis as set forth above, and extends from the crown return 2002 and the sole return 2003 to a back edge 2005 of the golf club head 2000. As discussed above, the golf club head 2000 is further comprised of a heel body member 2006 made of a non-metallic material and coupled to a heel side of the central body member 2004 along the heel edge 2011 and a toc body member 2007 made of a non-metallic material is coupled to a toe side of the central body member 2004 along the toe edge 2012. The central body member 2004 can include a plurality of protrusions 2013a that create an adhesive filled gap and better lock the components together. The heel body member 2006 and the toe body member 2007 are essentially taco shell shaped, taco-shaped, in that they form a portion of the crown and a portion of the sole such that they have a c-shaped cross section. Preferably, as set forth above, the metal portions can be formed of a standard titanium materials such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a specific gravity of about 4 g/cc to 5 g/cc. The heel body member 2006 and the toe body member 2007 are preferably formed of a standard composite fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the heel body member 2006 and the toe body member 2007 are preferably formed of a thermoplastic material such as those disclosed in U.S. application Ser. No. 16/528,210, filed on Jul. 31, 2019, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The heel body member 2006 and the toe body member 2007 are preferably formed by compression molding, injection molding or 3D printing.

In a most preferred embodiment, the heel body member 2006 and the toe body member 2007 are preferably formed from a high crystallinity PPS, that is a PPS in which the crystallinity is greater than 40%, and more preferably, greater than about 50% as measured using differential scanning calorimetry (DSC) at a heating rate of 20° C./min. The crystallinity percentage can be calculated using the following equation:

$% crystallinity = Δ H_{sample} / Δ H_{reference} \times 100$

where: ΔH_sampleis the sample melting enthalpy with unknown crystallinity percentage and ΔH_referenceis the sample melting enthalpy with the known crystallinity. For PPS, 76.5 J/g may be utilized as the ΔH_reference.

In order to increase the crystallinity level in PPS, it is recommended that the material be injection molded into molds that are at a temperature of greater than 115° C. and more particularly in a mold that is between about 125° C. and 135° C. In the most preferred embodiment, the PPS crystallinity is between about 50% and 70%. The material preferably has a uniform thickness of about 0.5 mm to about 2 mm. However, in one embodiment, the toc body member 2007 has a thickness that is less than the thickness of the heel body member 2006. In another embodiment, the toe body member 2007 and the heel body member 2006 vary such that they are thinnest on the crown portion and thicker on the sole portion. In this embodiment, the crown portions of the toc body member 2007 and the heel body member 2006 have a thickness that is preferably between about 0.5 mm and 1 mm and the sole portions of the toc body member 2007 and the heel body member 2006 are between about 1 mm and 2 mm thick.

The golf club head 2000 further has a center of gravity CG that is located a distance back from the face center, CG-z, a vertical distance up from the ground plane, CG-y, a perpendicular distance from the shaft axis, GC-SA, a horizontal distance from the face center toward the heel side, CG-x and a distance back, parallel to the z-axis, from the shaft axis, CG-C. As stated above, in the current invention, the CG-z is generally between about 25 mm to about 40 mm, more preferably between about 26 mm and about 38 mm, and most preferably between about 27 mm and about 36 mm, all measured rearward from the face center FC along the z-axis shown by the coordinate system above. In addition to the CG-z numbers, an alternative measurement method is provided to measure how far back the CG is located within the club head 2000. In this alternative method, the CG is measured from the shaft axis SA, and this measurement is illustrated as CG-C is generally measured to be between about 10 mm to about 25 mm, more preferably between about 12 mm to about 23 mm, and most preferably between about 14 mm to about 21 mm, all measured rearward from the shaft axis SA along the z-axis shown by the coordinate system above.

As stated above, it is important that the strategic location of the CG location rearward along the z-axis be correct, irrespective of whether it is measured from the face center FC or the shaft axis SA, for the proper functionality of the current inventive golf club head 2000. If the CG location is too far forward, the golf club head 2000 can have a low MOI-X and MOI-Y and low backspin when contacting a golf ball. However, in the alternative, if the CG location is too far rearward, the golf club head 2000 can produce too much spin to yield desirable results. Hence, the CG location rearward along the z-axis is important for the performance of the golf club head 2000.

As shown in FIGS. 29 and 31, the weight member 2008 has less mass than weight member 2009 and is preferably made from steel (or at least a material that has a lower density that the density of weight member 2009). The first weight member 2008 can be located on the forward portion of the sole return 2003, near the striking face 2001 and the second weight member 2009 located on the sole portion of the golf club head 2000, aft near the back edge 2005. At least one of the weight members 2008 and 2009 may generally have a material density of greater than 13 g/cc, more preferably greater than about 15 g/cc, and most preferably about 17 g/cc. Preferably, at least one of the weight members 2008 and 2009 may generally have a material density of greater than 2 g/cc and less than about 9 g/cc, and most preferably between about 4 g/cc and about 8 g/cc. The weight members 2008 and 2009 preferably have a mass of between about 0 grams and 50 grams, and more preferably between about 5 grams and 25 grams. In one embodiment of the invention, the first weight member 2008 has a mass of at least two times the mass of the second weight member 2009. In another embodiment of the invention, the first weight member 2008 has a mass of less than half the mass of the second weight member 2009. More preferably, the weight members 2008 and 2009 are the same shape and volume such that they are interchangeable so that the CG of the golf club head 2000 can be adjusted forward and rearward to control the club head's launch and spin characteristics. Furthermore, the center of the first weight member 2008 is preferably located less than 30 mm from the striking face 2001 along the z-axis direction and the center of the second weight member 2009 is preferably located less than 20 mm from the back edge 2005 along the z-axis direction such that the interchangeable weights can have a maximum effect on the spin and launch characteristics of the club head. More preferably, the center of the first weight member 2008 is preferably located less than 25 mm from the striking face 2001 along the z-axis direction and the center of the second weight member 2009 is preferably located less than 20 mm from the back edge 2005 along the z-axis direction.

As shown in FIG. 32, the first weight member 2008 is preferably releasably coupled to the sole return 2003 portion of the golf club head 2000 by a fastener 2020. The first weight member 2008 may generally have a material density of greater than 4 g/cc, more preferably greater than about 7 g/cc, and most preferably between about 7 g/cc and 8 g/cc. The first weight member preferably has a light side 2021 and a heavy side 2022. The heavy side 2022 is preferably substantially solid and as shown in FIGS. 29 and 31 is the side identified with indicia such as with a dot. In a preferred embodiment, the first weight member 2008 has a hollow portion 2023 that forms the light side 2021 of the weight member 2008.

As shown in FIGS. 33, the second weight member 2009 is also preferably releasably coupled to the sole portion of the central body member 2004 portion of the golf club head 2000 by a fastener 2025. The second weight member 2009 may generally have a material density of greater than 13 g/cc, more preferably greater than about 15 g/cc, and most preferably greater than or equal to about 17 g/cc. The second weight member 2009 preferably has a light side 2026 and a heavy side 2027. The heavy side 2027 is preferably substantially solid and as shown in FIGS. 29 and 31 is the side identified with indicia such as with a dot. In a preferred embodiment, the weight member 2009 has a hollow portion 2028 that forms the light side 2026 of the second weight member 2009.

More preferably, at least one or both of the weight members 2008 or 2009 are comprised of a light side 2021 and 2026 that includes a hollow portion 2023 and 2028 and a heavy side 2022 and 2027 that is substantially solid or is solid enough that the mass on the heavy side is greater than the mass on the light side. Alternatively, at least one or both of the weight members 2008 or 2009 are comprised of a light side 2021 and 2026 that includes a hollow portion 2023 and 2028 that can be filled with a material having a density of less than 4 g/cc and a heavy side 2022 and 2027 that is a hollow portion that is filled with a material having a density of greater than about 7 g/cc and more preferably greater than or equal to about 15 g/cc. As shown in FIGS. 29 and 31, the weight member 2008 has less mass than weight member 2009 and is preferably made from steel (or at least a material that has a lower density that the density of weight member 2009). More preferably, the first weight member 2008 has a mass of about 7 g and 14 g and the second weight member has a mass of between about 15 g and 22 g. Most preferably, the first weight member 2008 and the second weight member 2009 can be interchanged in the front and aft locations as shown in FIGS. 29 and 31 to move the CG-C by approximately 1 mm to 5 mm and most preferably by about 2.5 mm to 3.5 mm. In the most preferred embodiment, the CG-C can be between about 14 mm and 21 mm when the first weight member 2008 is in the aft location adjacent the back edge 2005 and the CG-C can be between about 22 mm and 30 mm when the first weight member 2008 is in the forward position adjacent the striking face 2001. Further, the first weight member 2008 and the second weight member 2009 preferably have approximately the same difference in mass between the light sides 2021 and 2026 and the heavy sides 2022 and 2027. Preferably, the difference in mass between the light sides 2021 and 2026 and the heavy sides 2022 and 2027 is between about 4 g and 8 g. Thus, if one of the weight members has the heavy side toward the heel in the x-axis direction and the other has the heavy side toward the toe in the x-axis direction, the CG of the golf club head 2000 can be neutral in the x-axis direction as shown in FIG. 29. However, if the weight members have both of their heavy sides 2022 and 2027 toward the toe or the heel in in the x-axis direction, the CG can be moved away from the neutral position along the x-axis direction toward the toc or heel, respectively. Preferably, the golf club head CG can be moved at least 0.5 mm toward the toc or the heel from the neutral location and more preferably, between about 0.7 mm and 1.5 mm. As shown in FIG. 31, both the first weight member 2008 and the second weight member 2009 have the heavy sides 2022 and 2027 toward the toc in the x-axis direction such that the golf club head CG is moved toward the toc by about 1 mm from the neutral position GC-n. These weight members can both be rotated about the fastener such that the CG is moved toward the heel by about 1 mm from the neutral position CG-n and 2 mm from the far toc CG position as shown in FIG. 31.

FIGS. 34 through 37 show different perspective and cross-sectional views of golf club heads and their internal components that are used to achieve the performance characteristics described above. FIG. 34 shows a perspective view of an exemplary design of a golf club head 3000 that capable of achieving the performance characteristics previously discussed with respect to the embodiments in FIGS. 1-3 and 13-15 in particular. The golf club head 3000 is comprised of the essential components previously discussed in FIGS. 1 and 13 in terms of a frontal portion having a striking face 3001, a crown return 3002 and a sole return 3003 and a rear portion 3004 comprised of an aft body. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, a significant amount of mass is allocated towards the center of the golf club head away from the perimeter. In order to achieve this, the present invention utilizes two weighting members that are preferably comprised of high density materials that have a higher density than the frontal portion 3001, 3002 and 3003 and the rear portion 3004. Preferably, as set forth above, the frontal portion 3001, 3002 and 3003 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. The rear portion 3004 is preferably formed of a standard composite fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 3004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic materials such as those disclosed in U.S. application Ser. No. 16/528,210, filed on Jul. 31, 2019, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfonc (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 3004 is preferably formed by compression molding, injection molding or 3D printing. Additionally, the golf club head 3000 includes a sole plate member 3006 secured to an outer surface of the rear portion 3004. In a preferred embodiment, the sole plate member 3006 is also formed from standard titanium materials such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. In another preferred embodiment, the sole plate member 3006 is formed from stainless steel or similar material having a density of about 7 g/cc to 8 g/cc.

The golf club head 3000 also includes weight members 3008 and 3009. In a first embodiment, the weight members 3008 and 3009 can have equal mass, for example between 10 and 15 grams each, such that the CG of the club head 3000 is in a neutral position along the z-axis direction. However, the weight members 3008 and 3009 can also be comprised of a heavy weight, for example greater than 15 grams, and a light weight, for example less than 10 grams, such that the CG can be moved forward or back along the z-axis direction depending on the placement of the weights. With the heavy weight located in the aft weight member 3009, the MOI-Y is increased and is preferably greater than about 450 kg-mm². Thus, in a preferred golf club head 3000, the MOI-Y is greater than or equal to approximately 2 times the MOI-Z. Conversely, when the heavy weight is in the forward weight member 3008, the CG-C can be significantly decreased. For example, a preferred golf club head 3000 can have a GC-C of between 14 mm to 21 mm.

Referring to FIG. 35, the golf club head 3000 further includes an internal rib member 3010 that is located in the frontal portion. The rib member 3010 is preferably located near or at the overlapping juncture of the frontal portion and the rear portion 3004. Preferably, the depth DD of the golf club head from the leading edge LE to the back edge 3005 is between 105 mm and 125 mm, and more preferably between about 118 mm and 122 mm. The distance of the crown return DCR from the leading edge to where the crown return 3002 abuts the rear portion 3004 is preferably about 20 mm and 35 mm and more preferably between about 30 mm and 34 mm. The distance of the sole return DSR from the leading edge to where the back end of the sole return 3003 is preferably about 24 mm and 44 mm and more preferably between about 35 mm and 42 mm. The rib member 3010 is therefore preferably located a distance from the leading edge that is between the DCR and the DSR or between 20 mm and 44 mm. Most preferably, the rib member 3010 is angled such that the distance from the leading edge to the crown portion of the rib member 3010 (at the center of the crown in the heel-to-toe direction, back from the face center) DRC is less than the distance from the leading edge to the sole portion of the rib member 3010 (at the center of the sole in the heel-to-toe direction, back from the face center) DRS. More preferably, DRC is preferably between 22 mm and 33 mm and DRS is between 26 mm and 42 mm and is at least 10% greater than DRC. Thus, the rib member 3010 forms an angle α_Rthat is between about 2° and 10° from the vertical plane at the DRC to a point on the sole at the DRS. The rib member 3010 has a rib height RH (the height of the rib member from the inner surface of the frontal portion) that also preferably varies from the crown center to the sole center and at the heel and toc. Most preferably, the rib height RH is between about 2 mm and 8 mm and is greatest at the sole center and shortest at the heel and toc. Most preferably, the rib member 3010 has a rib height RH of about 5 mm at the sole center, 4 mm at the crown center and is 3 mm to 3.5 mm at the heel and toc.

The center of the first weight member 3008 is preferably located a distance DW1 from the leading edge LE of about 15 mm to 25 mm. The center of the second weight member 3009 is preferably located a distance DW2 from the leading edge LE of about 80 mm to 115 mm.

Referring to FIGS. 36 and 37, the second weight member 3009 is shown in a close-up cross-sectional view. The second weight member 3009 is comprised of an internal weight member 3021 and an external weight member 3022 with a fastener 3020 coupling the members together to the rear portion 3004. The first weight member 3008 preferably has a similar construction but would secure about the frontal portion on the sole return 3003. Most preferably, the first weight member 3008 and the second weight member 3009 have similar shaped external weight members 3022 that can be interchanged. In this embodiment, the internal weight member 3021 and the external weight member also secure the sole plate member 3006 to the rear portion 3004 by having the rear portion 3004 and the sole plate member 3006 compressed between the internal weight member 3021 and the external weight member 3022. In the weight embodiment shown in FIG. 37, the sole plate member 3006 and the internal weight member 3021 are also threaded so that they can be coupled to the rear portion 3004 before the external weight member 3022 is couple by the fastener 3020.

Referring to FIGS. 38-41, another embodiment of a rear portion 4004 is shown with a pinch weight member 4009 secured near the back edge 4005 that is used to achieve the performance characteristics described above. The pinch weight member 4009 is similar to the second weight member 3009 discussed above. The pinch weight member 4009 is comprised of an internal weight member 4021 and an external weight member 4022 with a fastener 4020 coupling the members together to compress the rear portion 4004. A first weight member, not shown, preferably has a similar construction, but would secure about a frontal portion, also not shown. In the weight embodiment shown in FIG. 41, the sole portion 4012 is compressed between the internal weight member 4021 and a weight retaining pocket 4023 which are also threaded so that they can be coupled to the rear portion 4004 before the external weight member 4022 is coupled to the weight retaining pocket 4023 by the fastener 4020. The exterior surface of the weight retaining pocket 4023 is cylindrical with treads and the interior surface is preferably hexagonal or other polygon and matches the shape of the exterior weight member 4022 such that the exterior weight member 4022 cannot rotate in the weight retaining pocket 4023.

In a preferred embodiment, the rear portion 4004 is formed from a crown portion 4011 and a sole portion 4012 that can be coupled by a joint connector 4013. The crown portion 4011 and the sole portion 4012 are preferably injection molded separately and then coupled by the joint connector 4013. The materials for the crown portion 4011 and the sole portion 4012 are preferably the same and the material for the joint connector is preferably the same or is at least compatible such that it easily joins to the crown portion 4011 and the sole portion 4012.

In a most preferred embodiment, the rear portion 4004 is preferably formed from a high crystallinity PPS, that is a PPS in which the crystallinity is greater than 40%, and more preferably, greater than about 50% as measured using differential scanning calorimetry (DSC) at a heating rate of 20° C./min. In order to increase the crystallinity level in PPS, it is recommended that the material be injection molded into molds that are at a temperature of greater than 115° C. and more particularly in a mold that is between about 125° C. and 135° C. In the most preferred embodiment, the PPS crystallinity is between about 50% and 70%. Preferably, the PPS can be formed without any filler or can contain a filler such as glass filler. In the glass filler PPS embodiment, the PPS preferably has greater than about 20% glass filler, more preferably between about 20% and 50% and most preferably between about 30% and 50%. The material preferably has a uniform thickness of about 0.5 mm to about 2 mm. However, in one embodiment, the heel side 4007 has a thickness that is less than the thickness of the toe side 4006. In another embodiment, the thickness varies such that it is thinnest on the crown portion 4011 and thicker on the sole portion 4012. In this embodiment, the crown portion 4011 has a thickness that is preferably between about 0.5 mm and 1 mm and the sole portion 4012 thickness is between about 1 mm and 2 mm.

FIGS. 42-64 show different perspective and cross-sectional views of golf club heads according to various exemplary embodiments of the present invention and their internal components that are used to achieve the performance characteristics described above. The golf club heads shown in FIGS. 42-64 share a common feature in that they each include frontal portions and rear portions that may be removably coupled together using a snap fit mechanisms and without the use of adhesive.

Referring to FIGS. 42-47 a golf club head 5000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 5000 includes a crown on the upper portion of the golf club head 5000 and a sole on the bottom portion of the golf club head 5000. The golf club head 5000 has all of the mass and inertial properties discussed above.

FIG. 42 shows an overhead perspective view of golf club head 5000 while FIG. 43 shows a bottom perspective view of golf club head 5000. Not much information about the internal workings of golf club head 5000 can be gleaned from FIGS. 42-43, but the general components of golf club head 5000 are shown. In detail, it can be seen that golf club head 5000 includes a frontal portion 5001 that comprises a striking face 5020, a crown return 5002, and a sole return 5003. As above, the striking face 5020 may be formed along with the other portions of the frontal portion 5001 or may be formed as a separate component and subsequently attached thereto. The golf club head 5000 also includes a rear portion 5004 comprised of an aft body. The frontal portion 5001 and the rear portion 5004 collectively define the exterior of the golf club head 5000. A parting line 5030 shows the delineation between the frontal portion 5001 and the rear portion 5004. A fastener 5050 mechanically locks the frontal portion 5001 to the rear portion 5004, as described in greater detail below. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 5000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toc direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention. Several different configurations of fasteners are shown and described throughout the present disclosure. The present invention is not limited to a particular configuration of fastener. It is within the scope and content for the “fastener” to include one or more fasteners disposed at various positions and orientations above the golf club head 5000, provided that the one or more fasteners are adapted to secure the frontal portion 5001 and the rear portion 5004 and inhibit translational, movement, rotational movement, and deformation between the frontal portion 5001 and the rear portion 5004.

While the frontal portion 5001 may be formed of any suitable material, preferably, as set forth above, the frontal portion 5001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 5001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 5001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. The rear portion 5004 is preferably formed of a material having a density less than or equal to that of the frontal portion 5001. While the rear portion may be formed of any suitable material, according to an exemplary embodiment of the present invention, the rear portion 5004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 5004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Alternatively, the rear portion 5004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 5004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020-0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). When the rear portion 5004 is formed of a composite material, it is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 5000 may include a weight member 5008 positioned within an adjustable weight assembly such as that disclosed in U.S. Pat. No. 10,918,917, which is incorporated by reference in its entirety herein. It is also within the scope and content of the present invention for weight member 5008 to have a fixed location or to be an internal mass fixed within the rear portion 5004 such as shown in golf club head 1600 in FIG. 19.

Manipulation of the mass of the weight member 5008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 5000.

Referring now to FIG. 44 and FIG. 45, several unique features of golf club head 5000 may be seen for the first time. FIG. 44 is a perspective view of the frontal portion 5001 of the golf club head 5000 and FIG. 45 is a perspective view of the rear portion 5004 of the golf club head 5000. FIGS. 44 and 45 begins to illustrate an exemplary manner in which the frontal portion 5001 may joined to the rear portion 5004 to complete the assembly of the golf club head 5000. In detail, the frontal portion 5001 may be joined to the rear portion 5004 by snap fitting by linear movement along the z-axis direction. According to an exemplary embodiment of the present invention, the frontal portion 5001 may be joined to the rear portion 5004 without the use of adhesive, relying only on the snap fit mechanism and one or more mechanical fasteners as described below.

As shown in FIG. 44, one or more frontal cantilevered extensions 5044a extend in a substantially rearward direction from a rear circumferential attachment edge 5011 of the frontal portion 5001. The one or more frontal cantilevered extensions 5044a are distributed about the rear circumferential attachment edge 5011 of the frontal portion 5001 that extends from the rear edge of the crown return 5002 to the rear edge of the sole return 5003. While four frontal cantilevered extensions 5044a are shown in FIG. 44, the present invention is not limited in this regard. It is within the scope and content of the present invention for the rear circumferential attachment edge 5011 of the frontal portion 5001 to include any number of frontal cantilevered extensions 5044a. Preferably there are at least two discontinuous frontal cantilevered extensions 5044a. FIG. 44 also shows one or more locating pin receptacles 5046, a recessed through hole 5043, and a first frontal elongate protrusion 5049a, each of which will be described in greater detail below.

Referring now to FIG. 45, one or more rear elongate protrusions 5049b are disposed along a front circumferential attachment edge 5012 of the rear portion 5004. While four rear elongate protrusions 5049b are distributed around the front circumferential attachment edge 5012 of the rear portion 5004, the present invention is not limited in this regard. It is within the scope and content of the present invention for the front circumferential attachment edge 5012 of the rear portion 5004 to include any number of rear elongate protrusions 5049b. Preferably there are at least two discontinuous rear elongate protrusions 5049b, and most preferably the number of rear elongate protrusions 5049b corresponds to the number of frontal cantilevered extensions 5044a. One or more locating pins 5045 are positioned around the front circumferential attachment edge 5012 of the rear portion 5004 and correspond to the locating pin receptacles 5046. A threaded opening 5047 and a rear cantilevered extension 5044b are also shown in FIG. 45.

It is worth noting at this time that the frontal portion 5001 and the rear portion 5004 as shown in FIGS. 44-45 are in an unlocked configuration. That is, the frontal portion 5001 and the rear portion 5004 may be moved freely relative each other in this unlocked configuration.

Referring now to FIGS. 46-47, the manner in which the frontal portion 5001 is joined to the rear portion 5004 is even more clearly illustrated. FIG. 46 is a heel-side cross-sectional view taken along a vertical plane 46-46′ in FIG. 42 toeward of the center of the striking face 5020 and FIG. 47 is a heel-side cross-sectional view taken along a vertical plane 47-47′ in FIG. 42 passing through about the center of the striking face 5020. FIGS. 46-47 show the frontal portion 5001 and the rear portion 5004 in a locked configuration. That is, the frontal portion 5001 and the rear portion 5004 are fixed relative to each other in this locked configuration. As described below, according to an exemplary embodiment of the present invention, the frontal portion 5001 and the rear portion 5004 may be fixed in the locked configuration by aligning the rear circumferential attachment edge 5011 of the frontal portion 5001 with the front circumferential attachment edge 5012 of the rear portion 5004 and moving the frontal portion 5001 and the rear portion 5004 together along the z-axis direction.

FIG. 46 more clearly illustrates how the frontal portion 5001 is joined to the rear portion 5004 in the locked configuration. First, one of one or more of frontal cantilevered extensions 5044a and one of the one or more rear elongate protrusions 5049b are shown along the sole of the golf club head 5000. When the frontal portion 5001 and the rear portion 5004 are moved from the unlocked configuration to the locked configuration, one or both of the frontal cantilevered extension 5044a and the rear elongate protrusion 5049b are deflected before snapping back into place to secure the frontal portion 5001 and the rear portion 5004 in the locked configuration. In other words, the one or more frontal cantilevered extensions 5044a and the one or more rear elongate protrusions 5049b collectively form a snap joint that secures the frontal portion 5001 and the rear portion 5004 in the locked configuration. The snap joint preferably includes at least one of a cantilevered arm joint or a discontinuous annular snap joint, though the present invention is not limited in this regard. It is noted that the other frontal cantilevered extensions 5044a and rear elongate protrusions 5049b are not clearly shown in FIG. 46; however, these elements may be configured in substantially the same manner as those shown in FIG. 46.

When the frontal portion 5001 is joined to the rear portion 5004 in the locked configuration, the plurality of locating pins 5045 are received within the plurality of locating pin receptacles 5046. Finally, one or more rear cantilevered extensions 5044b mate with one or more frontal elongate protrusions 5049a distributed about the rear circumferential attachment edge 5011 of the frontal portion 5001.

It is worth noting at this time that the one or more rear cantilevered extensions 5044b and the one or more frontal elongate protrusions 5049a have a slightly different configuration than the one or more frontal cantilevered extensions 5044a and the one or more rear elongate protrusions 5049b described above. As shown in FIG. 46 the one or more rear elongate protrusions 5049b have a sectional shape that is generally smooth (e.g., semicircular), while the one or more frontal cantilevered extensions 5044a have a complementary sectional shape that is generally “C” shaped. The respective sectional shapes of the one or more rear elongate protrusions 5049b and the one or more frontal cantilevered extensions 5044a serve several critical functions. First of all, the smooth contours of the respective sectional shapes of the one or more rear of elongate protrusions 5049b and the one or more frontal cantilevered extensions 5044a allow for repeated transitioning between the locked configuration and the unlocked configuration. Second, the respective sectional shapes of the one or more rear elongate protrusions 5049b and the one or more frontal cantilevered extensions 5044a increase rigidity of the golf club head 5000 along the junction between the frontal portion 5001 and the rear portion 5004. It is critical that this portion of the golf club head 5000 be sufficiently structurally sound to withstand the forces and stresses associated with the golf club head 5000 striking a golf ball as the frontal portion 5001 and the rear portion 5004 are joined together without adhesive; thus, this portion of the golf club head 5000 is susceptible to failure.

In contrast, the frontal elongate protrusion 5049a has a sectional shape that is generally an acute angular shape, while the rear cantilevered extension 5044b has a complementary sectional shape. This configuration results in a more permanent connection between the frontal portion 5001 and the rear portion 5004 because the retraction angle is acute. It is worth noting at this time that it is within the scope and content of the present invention for the frontal elongate protrusions 5049a and rear elongate protrusions 5049b and the frontal cantilevered extensions 5044a and the rear cantilevered extensions 5044b to include only a smooth sectional shape, only an acute angular shape, or a combination of the two as shown in FIGS. 46-47.

Referring now to FIG. 47, a heel side sectional view taken along the line 47-47′ in FIG. 42 shows a slightly different view of the internal workings of golf club head 5000. By shifting the sectional view to align with the center of the striking face 5020, the configuration of the fastener 5050 is shown in greater detail. Specifically, the recessed through hole 5043 is defined in the sole return 5003 and includes an abutment surface that is recessed from the external contour of the sole return 5003. A surface of the threaded opening 5047 is configured to contact an interior surface of the recessed through hole 5043. A head of the fastener 5050 is dimensioned such that when the fastener 5050 is fully tightened in place, the head of the fastener 5050 may be received within the recessed through hole 5043 without extending beyond the external contour of the sole return 5003. The threaded shaft of the fastener 5050 passes through the recessed through hole 5043 and is mated with threads defined in the threaded opening 5047. The fastener 5050 further reinforces the mating of the frontal portion 5001 with the rear portion 5004.

According to an exemplary embodiment of the present invention, a number of different frontal portions 5001 having different dimensional and inertial properties may be joined to a number of different rear portions 5004 having different dimensional and inertial properties. Given the snap fit construction of the golf club head 5000, golfers, golf club fitters, and golf club manufacturers alike would all benefit from the ability to fine tune the properties of golf club head 5000 by independently selecting the frontal portion 5001 and the rear portion 5004 from a plurality of different frontal and rear portions. Moreover, as the frontal portion 5001 may be mated to the rear portion 5004 without the use of adhesive, the golf club head 5000 may be transitioned between the locked and unlocked states repeatedly. Therefore, different frontal portions ′01 and rear portions 5004 may be utilized to fine tune dimensional and inertial properties even after the golf club head 5000 is purchased by a golfer.

Referring to FIGS. 48-57 a golf club head 6000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 6000 has all of the mass and inertial properties discussed above. Golf club head 6000 includes a crown on the upper portion of the golf club head 6000 and a sole on the bottom portion of the golf club head 6000. The golf club head 6000 shares many similarities with golf club head 5000, and also has several unique attributes that will be described below.

FIG. 48 shows an overhead view of the golf club head 6000 while FIG. 49 shows a bottom view of the golf club head 6000. Not much information about the internal workings of the golf club head 6000 can be cleaned from FIGS. 48-49, but the general components of the golf club head 6000 are shown. Externally, the golf club head 6000 is very similar to golf club head 5000. The golf club head 6000 includes a frontal portion 6001 that comprises a striking face 6020, a crown return 6002, and a sole return 6003. As above, the striking face 6020 may be formed along with the other portions of the frontal portion 6000 or may be formed as a separate component and subsequently attached thereto. The golf club head 6000 also includes a rear portion 6004 comprised of an aft body. The frontal portion 6001 and the rear portion 6004 collectively define the exterior of the golf club head 6000. A parting line 6030 shows the delineation between the frontal portion 6001 and the rear portion 6004. A fastener 6050 mechanically locks the frontal portion 6001 to the rear portion 6004, as described in greater detail below. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 6000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention. Several different configurations of fasteners are shown and described throughout the present disclosure. The present invention is not limited to a particular configuration of fastener. It is within the scope and content for the “fastener” to include one or more fasteners disposed at various positions and orientations above the golf club head 6000, provided that the one or more fasteners are adapted to secure the frontal portion 6001 and the rear portion 6004 and inhibit translational, movement, rotational movement, and deformation between the frontal portion 6001 and the rear portion 6004.

The frontal portion 6001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 6001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 6001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 6001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. The rear portion 6004 is preferably formed of a material having a density less than that of the frontal portion 6001. The rear portion 6004 may be formed of any suitable material. According to an exemplary embodiment of the present invention, the rear portion 6004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 6004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 6004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 6004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020-0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 6004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 6000 may include a weight member 6008. In the present embodiment the weight member 6008 is an external weight that is fixed in a single location. The weight member 6008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 6008 to be configured as an internal mass fixed within the rear portion 6004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 6008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 6000.

Referring now to FIGS. 50 and 51, several unique features of golf club head 6000 may be seen for the first time. FIG. 50 is a perspective view of the frontal portion 6001 of the golf club head and FIG. 51 is a perspective view of the rear portion 6004 of the golf club head 6000. FIGS. 50 and 51 illustrate an exemplary manner in which the frontal portion 6001 may be joined to the rear portion 6004 to complete the assembly of the golf club head 6000. In detail, the frontal portion 6001 may be joined to the rear portion 6004 by snap fitting by rotational movement about the z-axis. According to an exemplary embodiment of the present invention, the frontal portion 6001 may be joined to the rear portion 6004 without the use of adhesive, relying only on the snap fit mechanism and one or more mechanical fasteners as described below.

As shown in FIG. 50, one or more frontal cantilevered extensions 6044a extend in a substantially rearward direction from a rear circumferential attachment edge 6011 of the frontal portion 6001, while one or more frontal elongate protrusions 6049a extend in a substantially inward direction from the rear circumferential attachment edge 6011 of the frontal portion 6001. The one or more frontal cantilevered extensions 6044a and the one or more frontal elongate protrusions 6049a are distributed about the rear circumferential attachment edge 6011 of the frontal portion 6001 that extends from the rear edge of the crown return 6002 to the rear edge of the sole return 6003. While two frontal cantilevered extensions 6044a and two frontal elongate protrusions 6049a are shown in FIG. 50, the present invention is not limited in this regard. It is within the scope and content of the present invention for the rear circumferential attachment edge 6011 of the frontal portion 6001 to include any number of frontal cantilevered extensions 6044a and frontal elongate protrusions 6049a. Preferably there are two discontinuous frontal cantilevered extensions 6044a and two discontinuous frontal elongate protrusions 6049a distributed in an alternating manner. Finally, threaded opening 6047 is defined proximate the rear circumferential attachment edge 6011 of the frontal portion 6001 and will be discussed in greater detail below.

Referring now to FIG. 51, one or more rear cantilevered extensions 6044b extend in a substantially forward direction from a front circumferential attachment edge 6012 of the rear portion 6004 while one or more of rear elongate protrusions 6049b extend in a substantially inward direction from the front circumferential attachment edge 6012 of the rear portion 6004. The one or more rear cantilevered extensions 6044b and the one or more rear elongate protrusions 6049b are distributed about the front circumferential attachment edge 6012 of the rear portion 6001. While two rear cantilevered extensions 6044b and two rear elongate protrusions 6049b are shown in FIG. 51, the present invention is not limited in this regard. It is within the scope and content of the present invention for the front circumferential attachment edge 6012 of the rear portion 6004 to include any number of rear cantilevered extensions 6044b and rear elongate protrusions 6049b. Preferably there are two discontinuous rear cantilevered extensions 6044b and two discontinuous rear elongate protrusions 6049b distributed in an alternating manner. Finally, a recessed through hole 6043 is disposed along the front circumferential attachment edge 6012 of the rear portion 6004.

Referring now to FIG. 52, a rear perspective view of the rear portion 6004 is provided that better illustrates the configuration of the recessed through hole 6043. As shown in FIGS. 52-53, a through hole wall 60433 defines an external surface of the recessed through hole 6043, while a through opening 60431 provides an opening from the exterior of the rear portion 6004 through to the front of the rear portion 6004 proximate the front circumferential attachment edge 6012 of the rear portion 6004. The recessed through hole 6043 also includes an abutment surface 60432 surrounding the through opening 60431. A head of a fastener (not shown) is dimensioned such that when the fastener is fully tightened in place, the head of the fastener may be received within the recessed through hole 6043 without extending beyond the external contour of rear portion 6004. The threaded shaft of the fastener passes through the through opening 60431 and is mated with threads defined in the threaded opening 6047 formed in the frontal portion 6001 as shown in FIG. 50. The fastener further reinforces the mating of the frontal portion 6001 with the rear portion 6004.

Referring now to FIG. 53, a frontal view of the rear portion 6004 is provided that better illustrates several unique features of the rear cantilevered extensions 6044b. A majority of each of the one or more rear cantilevered extensions 6044b has a first height H1 while an end of each of the one or more rear cantilevered extensions 6044b tapers to a second height H2 that is less than the first height H1. In this context, the height H1/H2 of the one or more rear cantilevered extensions 6044b corresponds to the depth of the one or more rear cantilevered extensions 6044b. The tapered portion of each of the one or more rear cantilevered extensions 6044b tapers at an angle θ of between about 1° to about 60°, preferably between about 3° to about 40°, and most preferably between about 5° to about 30°. Though not shown, the one or more frontal cantilevered extensions 6044a have the same structure as the one or more rear cantilevered extensions 6044b.

The structure of the one or more rear cantilevered extensions 6044b and the one or more frontal cantilevered extensions 6044a is critical to the presently claimed invention. Reference will be made to the one or more rear cantilevered extensions 6044b of the rear portion 6004 shown in FIG. 53, but the description applies equally to the one or more frontal cantilevered extensions 6044a of the frontal portion 6001. First, the one or more rear cantilevered extensions 6044b do not overlap in the z-axis direction. Second, the one or more rear cantilevered extensions 6044b do not extend all the way to the heelmost or toemost extent of the front circumferential attachment edge 6012 of the rear portion 6004. Third, the tapered portions of the rear cantilevered extensions 6044b are located at the crownmost and solemost extent of the front circumferential attachment edge 6012 of the rear portion 6004.

Referring now to FIG. 54 which shows the golf club head in an unlocked configuration, it is clear why the three points above are critical to the functionality of golf club head 6000. As shown in FIG. 54, when the golf club head 6000 is transitioned from the unlocked configuration to the locked configuration, the rear portion 6004 and the frontal portion 6001 are pressed together along the z-axis direction while being rotationally offset from each other by the angle θ of between about 1° to about 60°, preferably between about 3° to about 40°, and most preferably between about 5° to about 30°. The three points above are critical to ensure that the one or more frontal cantilevered extensions 6044a may be inserted into the rear portion 6004 and the one or more rear cantilevered extensions 6044b may be inserted into the frontal portion 6001 without contacting each other, the one or more frontal elongate protrusions 6049a, or the one or more rear elongate protrusions 6049b. Once the one or more frontal cantilevered extensions 6044a are inserted into the rear portion 6004 and the one or more rear cantilevered extensions 6044b are inserted into the frontal portion 6001, the frontal portion 6001 and the rear portion 6004 may be fixed in the locked configuration by rotating the frontal portion 6001 and the rear portion 6004.

It is worth noting at this times that the frontal portion 6001 and the rear portion 6004 as shown in FIGS. 51-54 are in an unlocked configuration. That is, the frontal portion 6001 and the rear portion 6004 may be moved freely relative to each other in this unlocked configuration.

Referring now to FIG. 55-57, FIG. 55 is a frontal view of golf club head 6000 that is provided solely to assist in defining the lines 56′-56′ and 57-57′ that define the sectional views shown in FIGS. 56-57. FIG. 56 is a sole side sectional view taken along the line 56-56′ in FIG. 55 and FIG. 57 is a heel side sectional view taken along the line 57-57′ in FIG. 55.

FIG. 56 illustrates several of the key features identified above. First of all, a frontal protrusion 6049a is shown snap fit within a rear cantilevered extension 6044b. As with golf club head 5000 above, the rear cantilevered extension has a “C” shaped sectional shape and the frontal elongate protrusion 6049a as a complementary shape. Further, a portion where neither a frontal cantilevered extension 6044a nor a rear cantilevered extension 6044b is shown at the heelmost extent of the golf club head 6000. As described above, each of these features is critical to the rotational transition between the unlocked configuration and locked configuration of the golf club head 6000. Finally, the fastener 6050 is shown passing through the recessed through hole 6043 and the threaded opening 6047.

FIG. 57 also illustrates several of the key features identified above. First and foremost, this heel side sectional view clearly shows a frontal cantilevered extension 6044a snap fit with a rear elongate protrusion 6049b and a rear cantilevered extension 6044b snap fit with a frontal elongate protrusion 6049a. Further, a portion where neither a frontal cantilevered extension 6044a nor a rear cantilevered extension 6044b is disposed is again shown at the heelmost extend of the golf club head 6000. Finally, the fastener 6050 is again shown passing through the recessed through hole 6043 and the threaded opening 6047.

When the frontal portion 6001 and the rear portion 6004 are moved from the unlocked configuration to the locked configuration, one or both of the frontal cantilevered extensions 6044a and the rear cantilevered extensions 6044b and one or both of the frontal elongate protrusions 6049a and the rear elongate protrusions 6049b are deflected before snapping back into place to secure the frontal portion 6001 and the rear portion 6004 in the locked configuration. In other words, the cantilevered extensions 6044a, 6044b and the elongate protrusions 6049a, 6049b collectively form a snap joint that secures the frontal portion 6001 and the rear portion 6004 in the locked configuration. Given the rotational snapping mechanism, the snap joint is preferably a rotational cantilevered arm joint, though the present invention is not limited in this regard.

The respective sectional shapes of the frontal elongate protrusions 6049a and the rear elongate protrusions 6049b and the frontal cantilevered extensions 6044a and the rear cantilevered extensions 6044b serve several critical functions. First of all, the smooth contours of the respective sectional shapes of the frontal elongate protrusions 6049a and the rear elongate protrusions 6049b and the frontal cantilevered extensions 6044a and the rear cantilevered extensions 6044b allow for repeated transitioning between the locked configuration and the unlocked configuration. Second, respective sectional shapes of the frontal elongate protrusions 6049a and the rear elongate protrusions 6049b and the frontal cantilevered extensions 6044a and the rear cantilevered extensions 6044b increase rigidity of the golf club head 6000 along the junction between the frontal portion 6001 and the rear portion 6004. It is critical that this portion of the golf club head 6000 be structurally sound as the junction between the frontal portion 6001 and the rear portion 6004 is made without adhesive and is susceptible to failure when the golf club head 6000 is subjected to the stresses and forces associated striking a golf ball.

It is worth noting at this time that it is within the scope and content of the present invention for the frontal elongate protrusions 6049a and the rear elongate protrusions 6049b and the frontal cantilevered extensions 6044a and the rear cantilevered extensions 6044b to include a smooth sectional shape, an acute angular sectional shape, or a combination of the two. Utilization of the acute angular sectional shape is preferred in a case where the mating of the frontal portion 6001 and the rear portion 6004 is permanent.

According to an exemplary embodiment of the present invention, a number of different frontal portions 6001 having different dimensional and inertial properties may be joined to a number of different rear portions 6004 having different dimensional and inertial properties. Given the snap fit construction of the golf club head 6000, golfers, golf club fitters, and golf club manufacturers alike would all benefit from the ability to fine tune the properties of golf club head 6000 by independently selecting the frontal portion 6001 and the rear portion 6004 from a plurality of different frontal and rear portions. Moreover, as the frontal portion 6001 may be mated to the rear portion 6004 without the use of adhesive, the golf club head 6000 may be transitioned between the locked and unlocked states repeatedly. Therefore, different frontal portions 6001 and rear portions 6004 may be utilized to fine tune dimensional and inertial properties even after the golf club head 6000 is purchased by a golfer.

Referring now to FIGS. 58-64, a golf club head 7000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 7000 has all of the mass and inertial properties discussed above. Golf club head 7000 includes a crown on the upper portion of the golf club head 7000 and a sole on the bottom portion of the golf club head 7000. The golf club head 7000 shares many similarities with the golf club heads 5000 and 6000.

FIG. 58 shows an overhead view of the golf club head 7000 while FIG. 69 shows a bottom view of the golf club head 7000. Not much information about the internal workings of the golf club head 7000 can be gleaned from FIGS. 58-59, but the general components of the golf club head 7000 are shown. Externally, the golf club head 7000 is very similar to golf club heads 5000 and 6000. The golf club head 7000 includes a frontal portion 7001 that comprises a striking face 7020, a crown return 7002, and a sole return 7003. As above, the striking face 7020 may be formed along with the other portions of the frontal portion 7001 or may be formed as a separate component and subsequently attached thereto. The golf club head 7000 also includes a rear portion 7004 comprised of an aft body. The frontal portion 7001 and the rear portion 7004 collectively define the exterior of the golf club head 7000. A parting line 7030 shows the delineation between the frontal portion 7001 and the rear portion 7004. A fastener 7050 mechanically locks the frontal portion 7001 to the rear portion 7004, as described in greater detail below. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 7000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention. Several different configurations of fasteners are shown and described throughout the present disclosure. The present invention is not limited to a particular configuration of fastener. It is within the scope and content for the “fastener” to include one or more fasteners disposed at various positions and orientations above the golf club head 7000, provided that the one or more fasteners are adapted to secure the frontal portion 7001 and the rear portion 7004 and inhibit translational, movement, rotational movement, and deformation between the frontal portion 7001 and the rear portion 7004.

The frontal portion 7001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 7001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 7001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 7001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. The rear portion 7004 may be formed of any suitable material. The rear portion 7004 is preferably formed of a material having a density less than that of the frontal portion 7001. According to an exemplary embodiment of the present invention, the rear portion 7004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 7004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 7004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015-0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 7004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020-0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 7004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 7000 may include a weight member 7008. In the present embodiment the weight member 7008 is an external weight that is fixed in a single location. The weight member 7008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 7008 to be configured as an internal mass fixed within the rear portion 7004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 7008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 7000.

Referring now to FIGS. 60-61, several unique features of golf club head 7000 may be seen for the first time. FIG. 60 is a perspective view of the frontal portion 7001 of the golf club head and FIG. 61 is a perspective view of the rear portion 7004 of the golf club head 7000. FIGS. 60-61 begin to illustrate an exemplary manner in which the frontal portion 7001 may be joined to the rear portion 7004 to complete the assembly of the golf club head 7000.

As shown in FIG. 60, a frontal cantilevered extension 7044a extends in a substantially rearward direction from a rear circumferential attachment edge 7011 of the frontal portion 7001 while a frontal elongate protrusion 7049a extends in a substantially inward direction from the rear circumferential attachment edge 7011 of the frontal portion 7001. The frontal cantilevered extension 7044a and the frontal elongate protrusion 7049a are distributed about the rear circumferential attachment edge 7011 of the frontal portion 7001 that extends from the rear edge of the crown return 7002 to the rear edge of the sole return 7003. While one frontal cantilevered extension 7044a and one frontal elongate protrusions 7049a are shown in FIG. 51, the present invention is not limited in this regard. It is within the scope and content of the present invention for the rear circumferential attachment edge 7011 of the frontal portion 7001 to include any number of frontal cantilevered extensions 7044a and frontal elongate protrusions 7049a. Preferably there is one frontal cantilevered extension 7044a and one frontal elongate protrusions 7049a distributed in an alternating manner. Finally, a threaded opening 7047 is defined proximate the rear circumferential attachment edge 7011 of the frontal portion 7001 and will be discussed in greater detail below.

A majority of the frontal cantilevered extension 7044a has a first height H1 while an end of the frontal cantilevered extension 7044a tapers to a second height H2 that is less than the first height H1. In this context, the height H1/H2 of the frontal cantilevered extension 7044a corresponds to the depth of the frontal cantilevered extension 7044a. The tapered portion of the frontal cantilevered extension 7044a tapers at an angle θ of between about 1° to about 60°, preferably between about 3° to about 40°, and most preferably between about 5° to about 30°.

Referring now to FIG. 61, a rear cantilevered extension 7044b extends in a substantially forward direction from a front circumferential attachment edge 7012 of the rear portion 7004 while a rear elongate protrusion 7049b extends in a substantially inward direction from the front circumferential attachment edge 7012 of the rear portion 7004. The rear cantilevered extension 7044b and the rear elongate protrusion 7049b are distributed about the front circumferential attachment edge 7012 of the rear portion 7004. While one rear cantilevered extension 7044b and one rear elongate protrusion 7049b are shown in FIG. 61, the present invention is not limited in this regard. It is within the scope and content of the present invention for the front circumferential attachment edge 7012 of the rear portion 7004 to include any number of rear cantilevered extensions 7044b and rear elongate protrusions 7049b. Preferably there is one rear cantilevered extension 7044b and one rear elongate protrusion 7049b distributed in an alternating manner. A recessed through hole 7043 is disposed along the front circumferential attachment edge 7012 of the rear portion 7004. Though not shown in detail, the recessed through hole 7043 may have substantially the same configuration as recessed through hole 6043 shown above in FIG. 52. The rear cantilevered extension 7044b has substantially the same structure as the frontal cantilevered extension 7044a and further discussion thereof is omitted.

Finally, a plurality of ribs are shown at various positions in the rear portion 7004. A first rib 7051 extends in a substantially vertical orientation at the toemost extent of the rear portion 7004 proximate the front circumferential attachment edge 7012 of the rear portion 7004. A second rib 7052 extends in a substantially vertical orientation at the heelmost extent of the rear portion 7004 proximate the front circumferential attachment edge 7012 of the rear portion 7004. A third rib 7053 extends from the crown to the sole of the rear portion 7004 behind the front circumferential attachment edge 7012 of the rear portion 7004 and substantially centrally located in the x-axis direction. A fourth rib 7054 is disposed on the sole proximate the weight member 7008 and extends substantially in the x-axis direction. The ribs 7051, 7052, 7053, and 7054 collectively stiffen the rear portion 7004 to reduce deformation of the rear portion when the golf club head 7000 strikes a golf ball.

The structure of the rear cantilevered extension 7044b and the frontal cantilevered extension 7044a is critical to the presently claimed invention. Reference will be made to the rear cantilevered extension 7044b of the rear portion 7004 shown in FIG. 61, but the description applies equally to the frontal cantilevered extension 7044a of the frontal portion 7001. First, the rear cantilevered extension 7044b is provided only on one side of the rear portion 7004. In the case of the rear cantilevered extension 7044b, the one side of the rear portion 7044 is the toe portion thereof. Second, the tapered portions of the rear cantilevered extensions 7044b are located at the crownmost and solemost extent of the front circumferential attachment edge 7012 of the rear portion 7004.

Referring now to FIG. 62, it is clear why the two points above are critical to the functionality of golf club head 7000. As shown in FIG. 62, when the golf club head 7000 is transitioned from the unlocked configuration to the locked configuration, the rear portion 7004 and the frontal portion 7001 are pressed together along the z-axis direction offset from each along the x-axis direction. The two points above are critical to ensure that the frontal cantilevered extension 7044a may be inserted into the rear portion 7004 and the rear cantilevered extension 7044b may be inserted into the frontal portion 7001 without contacting each other, the frontal elongate protrusion 7049a, or the rear elongate protrusion 7049b. As described below, once the frontal cantilevered extension 7044a is inserted into the rear portion 7004 and the rear cantilevered extension 7044b is inserted into the frontal portion 7001, the frontal portion 7001 and the rear portion 7004 may be fixed in the locked configuration moving the frontal portion 7001 and the rear portion 7004 horizontally in opposite directions along the x-axis direction.

Referring now to FIG. 63-64, FIG. 63 is a sole side sectional view taken along an equivalent to line 56-56′ in FIG. 55 and FIG. 64 is a heel side sectional view taken along an equivalent to line 57-57′ in FIG. 55.

FIG. 63 illustrates several of the key features identified above. First of all, the frontal protrusion 7049a is shown snap fit within the rear cantilevered extension 7044b. Similarly, the rear elongate protrusion 7049b is shown snap fit within the frontal cantilevered extension 7044a. As with golf club heads 5000 and 6000 above, the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b each have a “C” shaped sectional shape, and the frontal elongate protrusion 7049a and the rear elongate protrusion 7049b have complementary shapes. Second, as described above, in the locked configuration the frontal cantilevered extension 7044a does not overlap with the rear cantilevered extension 7044b in the z-axis direction. As described above, each of these features is critical to the linear transition between the unlocked configuration and locked configuration of the golf club head 7000.

Additionally, a fastener 7050 is shown passing through the recessed through hole 7043 and the threaded opening 7047. Finally, in addition to the first through fourth ribs 7051-7054, a fifth rib 7055 is shown on the sole of the rear portion 7004 extending substantially in the x-axis direction and spanning the recessed through hole 7043. Like the first through fourth ribs 7051-7054, the fifth rib 7055 reinforces the rear portion 7004 to reduce deformation of the rear portion 7004 due to forces and stresses generated when the golf club head 7000 strikes a golf ball.

FIG. 64 also illustrates several of the key features identified above. First and foremost, this heel side sectional view clearly shows the frontal cantilevered extension 7044a snap fit with the rear elongate protrusion 7049b. Further, a portion where neither a frontal cantilevered extension 7044a nor a rear cantilevered extension 7044b are provided is again shown, this time proximate the center of the golf club head in the x-axis direction at both the crownmost and solemost extents of the golf club head 7000. Finally, the fastener 7050 is again shown passing through the recessed through hole 7043 and the threaded opening 7047.

When the frontal portion 7001 and the rear portion 7004 are moved from the unlocked configuration to the locked configuration, one or both of the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b, and one or more of the frontal elongate protrusion 7049a and the rear elongate protrusion 7049b are deflected before snapping back into place to secure the frontal portion 7001 and the rear portion 7004 in the locked configuration. In other words, the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b, and the frontal elongate protrusion 7049a and the rear elongate protrusion 7049b collectively form a snap joint that secures the frontal portion 7001 and the rear portion 7004 in the locked configuration. Given the linear orientation of the snapping mechanism, the snap joint is preferably a cantilevered arm joint, though the present invention is not limited in this regard.

The respective sectional shapes of the frontal elongate protrusion 7049a and the rear elongate protrusion 7049b and the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b serve several critical functions. First of all, the smooth contours of the respective sectional shapes of the frontal elongate protrusion 7049a and the rear elongate protrusions 7049b, and the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b allow for transitioning between the locked configuration and the unlocked configuration. Second, respective sectional shapes of the frontal elongate protrusion 7049a and the rear elongate protrusion 7049b, and the frontal cantilevered extension 7044a and the rear cantilevered extension 7044b increase rigidity of the golf club head 7000 along the junction between the frontal portion 7001 and the rear portion 7004. It is critical that this portion of the golf club head 7000 be structurally sound as the junction between the frontal portion 7001 and the rear portion 7004 is made without adhesive and subjected to substantial stress during impact between the golf club head 7000 and a golf ball.

It is worth noting at this time that it is within the scope and content of the present invention for the frontal elongate protrusions 7049a and the rear elongate protrusions 7049b and the frontal cantilevered extensions 7044a and the rear cantilevered extensions 7044b to include a smooth sectional shape, an acute angular sectional shape, or a combination of the two. Utilization of the acute angular sectional shape is preferred in a case where the mating of the frontal portion 7001 and the rear portion 7004 is permanent.

According to an exemplary embodiment of the present invention, a number of different frontal portions 7001 having different dimensional and inertial properties may be joined to a number of different rear portions 7004 having different dimensional and inertial properties. Given the snap fit construction of the golf club head 7000, golfers, golf club fitters, and golf club manufacturers alike would all benefit from the ability to fine tune the properties of golf club head 7000 by independently selecting the frontal portion 7001 and the rear portion 7004 from a plurality of different frontal and rear portions. Moreover, as the frontal portion 7001 may be mated to the rear portion 7004 without the use of adhesive, the golf club head 7000 may be transitioned between the locked and unlocked states repeatedly. Therefore, different frontal portions 7001 and rear portions 7004 may be utilized to fine tune dimensional and inertial properties even after the golf club head 7000 is purchased by a golfer.

Referring now to FIGS. 65-68, a golf club head 8000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 8000 has all of the mass and inertial properties discussed above. Golf club head 8000 includes a crown on the upper portion of the golf club head 8000 and a sole on the bottom portion of the golf club head 8000. The golf club head 8000 shares many similarities with the golf club heads 5000, 6000, and 7000.

FIG. 65 shows a bottom perspective view of the golf club head 8000. Not much information about the internal workings of the golf club head 8000 can be gleaned from FIG. 65, but the general components of the golf club head 8000 are shown. Externally, the golf club head 8000 is very similar to golf club heads 5000, 6000, and 7000. The golf club head 8000 includes a frontal portion 8001 that comprises a striking face, a crown return, and a sole return. As above, the striking face may be formed along with the other portions of the frontal portion 8001 or may be formed as a separate component and subsequently attached thereto. The golf club head 8000 also includes a rear portion 8004 comprised of an aft body. The frontal portion 8001 and the rear portion 8004 collectively define the exterior of the golf club head 8000. A parting line 8030 shows the delineation between the frontal portion 8001 and the rear portion 8004. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 8000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention.

The frontal portion 8001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 8001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 8001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 8001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. The rear portion 8004 may be formed of any suitable material. The rear portion 8004 is preferably formed of a material having a density less than that of the frontal portion 8001. According to an exemplary embodiment of the present invention, the rear portion 8004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 8004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 8004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 8004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020/0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 8004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 8000 may include a weight member 8008. In the present embodiment the weight member 8008 is an external weight that is fixed in a single location. The weight member 8008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 8008 to be configured as an internal mass fixed within the rear portion 8004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 8008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 8000.

Referring now to FIGS. 66-68, several unique features of golf club head 8000 may be seen for the first time. FIGS. 66-68 are perspective views of the rear portion 8004 of the golf club head 8000. FIGS. 66-68 begin to illustrate an exemplary manner in which the frontal portion 8001 may be joined to the rear portion 8004 to complete the assembly of the golf club head 8000.

As shown in FIG. 66, a frontal attachment mechanism 8061a is provided and is configured to be secured to a rear circumferential attachment edge 8011 of the frontal portion 8001. The frontal attachment mechanism 8061a may be secured to the rear circumferential attachment edge 8011 of the frontal portion 8001 by an adhesive, welding, or any other suitable securing means. Alternatively, the frontal attachment mechanism 8061a may be formed integrally with the frontal portion 8001. The frontal attachment mechanism 8061a may include a central portion 8063a which may include one or more recesses 8066. FIG. 66 also shows a rear attachment mechanism 8061b secured to a front circumferential attachment edge 8012 of the rear portion 8004. The rear attachment mechanism 8061b may be secured to the front circumferential attachment edge 8012 of the rear portion 8004 by an adhesive, welding, or any other suitable securing means. Alternatively, the rear attachment mechanism 8061b may be formed integrally with the rear portion 8004. The rear attachment mechanism 8061b may include a central portion 8063b which may include one or more protrusions 8064. The one or more protrusions 8064 of the rear attachment mechanism 8061b have a complementary shape to the one or more recesses 8066 of the frontal attachment mechanism 8061a such that the one or more protrusions 8064 may pass through the one or more recesses 8066. FIG. 66 shows the golf club head 8000 in an unlocked configuration. It should be noted that the frontal portion 8001 is not shown in FIGS. 66-68 simply to better illustrate the interaction between the frontal attachment mechanism 8061a and the rear attachment mechanism 8061b.

FIG. 67 shows an initial engagement position between the frontal attachment mechanism 8061a and the rear attachment mechanism 8061b where the one or more protrusions 8064 pass through the one or more recesses 8066 when the frontal portion 8001 and the rear portion 8004 are pressed together along the z-axis direction while being rotationally offset from each other by an angle θ of between about 1° to about 90°. After the one or more protrusions 8064 pass through the one or more recesses 8066, the frontal attachment mechanism 8061a and the rear attachment mechanism 8061b may be rotated relative to each other such that the one or more protrusions 8064 engage the central portion 8063a of the frontal attachment mechanism 8061a to achieve a locked configuration. FIG. 68 shows the locked configuration with the frontal attachment mechanism 8061a and the rear attachment mechanism 8061b aligned and secured to each other such that the rear portion 8004 is secured, without having to use adhesive, to the frontal portion 8001 to make the assembled golf club head 8000.

Referring now to FIGS. 69-72, a golf club head 9000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 9000 has all of the mass and inertial properties discussed above. Golf club head 9000 includes a crown on the upper portion of the golf club head 9000 and a sole on the bottom portion of the golf club head 9000. The golf club head 9000 shares many similarities with the golf club heads 5000, 6000, and 7000.

FIG. 69 shows a bottom perspective view of the golf club head 9000. Not much information about the internal workings of the golf club head 9000 can be gleaned from FIG. 69, but the general components of the golf club head 9000 are shown. Externally, the golf club head 9000 is very similar to golf club heads 5000, 6000, 7000, and 8000. The golf club head 9000 includes a frontal portion 9001 that comprises a striking face, a crown return, and a sole return. As above, the striking face may be formed along with the other portions of the frontal portion 9001 or may be formed as a separate component and subsequently attached thereto. The golf club head 9000 also includes a rear portion 9004 comprised of an aft body. The frontal portion 9001 and the rear portion 9004 collectively define the exterior of the golf club head 9000. A parting line 9030 shows the delineation between the frontal portion 9001 and the rear portion 9004. A fastener 9050 mechanically locks the frontal portion 9001 and the rear portion 9004 from relative rotational movement, as described in greater detail below. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 9000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention.

The frontal portion 9001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 9001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 9001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 9001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. The rear portion 9004 may be formed of any suitable material. The rear portion 9004 is preferably formed of a material having a density less than that of the frontal portion 9001. According to an exemplary embodiment of the present invention, the rear portion 9004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 9004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 9004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 9004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020/0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 9004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 9000 may include a weight member 9008. In the present embodiment the weight member 9008 is an external weight that is fixed in a single location. The weight member 9008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 9008 to be configured as an internal mass fixed within the rear portion 9004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 9008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 9000.

Referring now to FIGS. 70-72, several unique features of golf club head 9000 may be seen for the first time. FIG. 70 is a perspective view of the rear portion 9004 and a cutaway of the frontal portion 9001 of the golf club head 9000. FIGS. 71-72 are rear views of the frontal portion 9001 and cutaways of the rear portion 9004 of the golf club head 9000. FIGS. 70-72 begin to illustrate an exemplary manner in which the frontal portion 9001 may be joined to the rear portion 9004 to complete the assembly of the golf club head 9000.

As shown in FIG. 70, a frontal attachment mechanism 9061a is provided and is configured to be secured to a rear circumferential attachment edge 9011 of the frontal portion 9001. The frontal attachment mechanism 9061a may be secured to the rear circumferential attachment edge 9011 of the frontal portion 9001 by an adhesive, welding, or any other suitable securing means. Alternatively, the frontal attachment mechanism 9061a may be formed integrally with the frontal portion 9001. The frontal attachment mechanism 9061a may include one or more protrusions 9064. The one or more protrusions 9064 may include an outer portion 9064a having a first diameter and a neck portion 9064b having a second diameter less than the first diameter of the outer portion 9064a. The frontal attachment mechanism 9061a may further include a threaded opening 9047 configured to receive the fastener 9050. FIG. 70 also shows a rear attachment mechanism 9061b secured to a front circumferential attachment edge 9012 of the rear portion 9004. The rear attachment mechanism 9061b may be secured to the front circumferential attachment edge 9012 of the rear portion 9004 by an adhesive, welding, or any other suitable securing means. Alternatively, the rear attachment mechanism 9061b may be formed integrally with the rear portion 9004. The rear attachment mechanism 9061b may include one or more recesses 9066. The one or more recesses 9066 may include a first portion 9066a having a first diameter and a second portion 9066b having a second diameter less than the first diameter of the first portion 9066a. The one or more recesses 9066 of the rear attachment mechanism 9061b are sized such that the outer portion 9064a of the one or more protrusions 9064 may pass completely through the first portion 9066a of the one or more recesses 9066 but not through the second portion 9066b of the one of more recesses 9066. Furthermore, the neck portion 9064b of the one or more protrusions 9064 is sized to be able to fit within the second portion 9066b of the one or more recesses 9066. The rear attachment mechanism 9061b may further include a through hole 9043 configured to receive the fastener 9050. FIG. 70 shows the golf club head 9000 in an unlocked configuration. It should be noted that only a cutaway of the frontal portion 9001 is shown in FIG. 70 simply to better illustrate the interaction between the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b.

FIG. 71 shows an initial engagement position between the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b where the one or more protrusions 9064 pass through the first portion 9066a of the one or more recesses 9066 when the frontal portion 9001 and the rear portion 9004 are pressed together along the z-axis direction while being rotationally offset from each other by an angle θ of between about 1° to about 60°, preferably between about 3° to about 40°, and most preferably between about 5° to about 30°. After the one or more protrusions 9064 pass through the one or more recesses 9066, the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b may be rotated relative to each other such that the neck portion 9064b of the one or more protrusions 9064 slides within the second portion 9066b of the one or more recesses 9066 to achieve a locked configuration as shown in FIG. 72. In the locked configuration, the outer portion 9064a of the one or more protrusions 9064 engages with a surface of the rear attachment mechanism 9061b to prevent relative movement between the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b along the z-axis direction. In the locked configuration shown in FIG. 72, the threaded opening 9047 of the frontal attachment mechanism 9061a aligns with the through hole 9043 of the rear attachment mechanism 9061b allowing fastener 9050 to be inserted through the through hole 9043 and threaded into the threaded opening 9047 to further prevent relative movement between the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b along the z-axis direction and to prevent relative rotational movement between the frontal attachment mechanism 9061a and the rear attachment mechanism 9061b. In a preferred embodiment, the rear attachment mechanism 9061b has four recesses 9066, and the frontal attachment mechanism 9061a has four protrusions 9064. FIG. 72 shows the rear portion 9004 secured, without having to use adhesive, to the frontal portion 9001 to make the assembled golf club head 9000.

Referring now to FIGS. 73-78, a golf club head 10000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 10000 has all of the mass and inertial properties discussed above. Golf club head 10000 includes a crown on the upper portion of the golf club head 10000 and a sole on the bottom portion of the golf club head 10000. The golf club head 10000 shares many similarities with the golf club heads 5000, 6000, and 7000.

FIG. 73 shows a bottom perspective view of the golf club head 10000. Not much information about the internal workings of the golf club head 10000 can be gleaned from FIG. 73, but the general components of the golf club head 10000 are shown. Externally, the golf club head 10000 is very similar to golf club heads 5000, 6000, 7000, 8000, and 9000. The golf club head 10000 includes a frontal portion 10001 that comprises a striking face, a crown return, and a sole return. As above, the striking face may be formed along with the other portions of the frontal portion 10001 or may be formed as a separate component and subsequently attached thereto. The golf club head 10000 also includes a rear portion 10004 comprised of an aft body. The frontal portion 10001 and the rear portion 10004 collectively define the exterior of the golf club head 10000. A parting line 10030 shows the delineation between the frontal portion 10001 and the rear portion 10004. The sole of golf club head 10000 may have an aperture 10077a which may provide access to an internal tightening mechanism 10075. The golf club head may also include a cap 10077b sized to cover the aperture 10077a in order to prevent debris from entering the aperture 10077a. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 10000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention.

The frontal portion 10001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 10001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 10001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 10001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. The rear portion 10004 may be formed of any suitable material. The rear portion 10004 is preferably formed of a material having a density less than that of the frontal portion 10001. According to an exemplary embodiment of the present invention, the rear portion 10004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 10004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 10004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 10004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020/0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 10004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 10000 may include a weight member 10008. In the present embodiment the weight member 10008 is an external weight that is fixed in a single location. The weight member 10008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 10008 to be configured as an internal mass fixed within the rear portion 10004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 10008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 10000.

Referring now to FIGS. 74-78, several unique features of golf club head 10000 may be seen for the first time. FIG. 74 is an exploded perspective view of the golf club head 10000. FIGS. 75-76 are side cutaway views showing the golf club head 10000. FIGS. 77-78 are closeup side cutaway views at a perimeter portion the golf club head 10000. FIGS. 74-78 begin to illustrate an exemplary manner in which the frontal portion 10001 may be joined to the rear portion 10004 to complete the assembly of the golf club head 10000.

As shown in FIG. 74, a frontal attachment mechanism 10061a is provided and is configured to be secured to a rear circumferential attachment edge 10011 of the frontal portion 10001. The frontal attachment mechanism 10061a may be secured to the rear circumferential attachment edge 10011 of the frontal portion 10001 by an adhesive, welding, or any other suitable securing means. Alternatively, the frontal attachment mechanism 10061a may be formed integrally with the frontal portion 10001. The frontal attachment mechanism 10061a may include a central portion 10063a which may include a through hole 10043. FIG. 74 also shows a rear attachment mechanism 10061b secured to a front circumferential attachment edge 10012 of the rear portion 10004. The rear attachment mechanism 10061b may be secured to the front circumferential attachment edge 10012 of the rear portion 10004 by an adhesive, welding, or any other suitable securing means. Alternatively, the rear attachment mechanism 10061b may be formed integrally with the rear portion 10004. The rear attachment mechanism 10061b may include a central portion 10063b which may include a threaded bore 10047. The golf club head 10000 may further include an internal tightening mechanism 10075. The internal tightening mechanism 10075 may include a first end having one or more apertures 10075a and a second end having an externally threaded portion 10075b. The externally threaded portion 10075b of the internal tightening mechanism 10075 is configured to pass through the through hole 10043 of the frontal attachment mechanism 10061a and engage with the threaded bore 10047 of the rear attachment mechanism 10061b. The internal tightening mechanism 10075 may be rotated by inserting a tool in the one or more apertures 10075a and imparting a rotational force to the internal tightening mechanism 10075. The tool may access the one or more apertures 10075a through the aperture 10077a in the sole of the golf club head 10000. Rotation of the internal tightening mechanism 10075 in one direction urges the rear attachment mechanism 10061b and the frontal attachment mechanism 10061a together to thus secure the rear portion 10004 to the frontal portion 10001. Rotation of the internal tightening mechanism 10075 in an opposite direction urges the rear attachment mechanism 10061b and the frontal attachment mechanism 10061a apart to disassemble the rear portion 10004 from the frontal portion 10001.

FIG. 75 shows a side cutaway view of golf club head 10000 prior to securing the frontal portion 10001 to the rear portion 10004 in an unlocked configuration. In this configuration, the internal tightening mechanism 10075 has been inserted through the through hole 10043 and is in alignment with the rear attachment mechanism 10061b so that the externally threaded portion 10075b can engage the threaded bore 10047. The rear attachment mechanism 10061b may further include a peripheral lip 10081b which may fit within a peripheral groove 10081a of the frontal attachment mechanism 10061a to further help with alignment and prevent relative rotational movement about the z-axis between the rear attachment mechanism 10061b and the frontal attachment mechanism 10061a. FIG. 77 shows a closeup cutaway view of the internal tightening mechanism 10075 partially engaged with the threaded bore 10047 of the rear attachment mechanism 10061b in an initial engagement position. FIG. 78 shows a closeup cutaway view of the internal tightening mechanism 10075 further engaged with the threaded bore 10047 of the rear attachment mechanism 10061b in a locked configuration. FIG. 78 also shows the peripheral lip 10081b of the rear attachment mechanism 10061b secured within the peripheral groove 10081a of the frontal attachment mechanism 10061a. Referring back to FIG. 75, the one or more apertures 10075a of the internal tightening mechanism 10075 may be aligned with the aperture 10077a in the sole of the golf club head 10000 so that a tool may access the one or more apertures 10075a to rotate the internal tightening mechanism 10075 and bring the rear attachment mechanism 10061b and the frontal attachment mechanism 10061a together.

FIG. 76 shows a side cutaway of golf club head 10000 in the locked configuration with the frontal attachment mechanism 10061a and the rear attachment mechanism 10061b aligned and secured to each other such that the rear portion 10004 is secured, without having to use adhesive, to the frontal portion 10001 to make the assembled golf club head 10000. A cap 10077b may be placed over the aperture 10077a in the sole of the golf club head 10000 once the internal tightening mechanism 10075 has been fully tightened. The cap 10077b may be secured over the aperture 10077a by adhesive, welding, friction fit, or any other suitable securing means.

Referring now to FIGS. 79-82, a golf club head 11000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 11000 has all of the mass and inertial properties discussed above. Golf club head 11000 includes a crown on the upper portion of the golf club head 11000 and a sole on the bottom portion of the golf club head 11000. The golf club head 11000 shares many similarities with the golf club heads 5000, 6000, and 7000.

FIG. 79 shows a bottom perspective view of the golf club head 11000. Not much information about the internal workings of the golf club head 11000 can be gleaned from FIG. 79, but the general components of the golf club head 11000 are shown. Externally, the golf club head 11000 is very similar to golf club heads 5000, 6000, 7000, 8000, 9000, and 10000. The golf club head 11000 includes a frontal portion 11001 that comprises a striking face, a crown return, and a sole return. As above, the striking face may be formed along with the other portions of the frontal portion 11001 or may be formed as a separate component and subsequently attached thereto. The golf club head 11000 also includes a rear portion 11004 comprised of an aft body. The frontal portion 11001 and the rear portion 11004 collectively define the exterior of the golf club head 11000. A parting line 11030 shows the delineation between the frontal portion 11001 and the rear portion 11004. A fastener 11050 mechanically locks the frontal portion 11001 and the rear portion 11004 from relative rotational movement, as described in greater detail below. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 11000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toc direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention.

The frontal portion 11001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 11001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 11001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 11001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. The rear portion 11004 may be formed of any suitable material. The rear portion 11004 is preferably formed of a material having a density less than that of the frontal portion 11001. According to an exemplary embodiment of the present invention, the rear portion 11004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 11004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 11004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 11004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020/0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 11004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 11000 may include a weight member 11008. In the present embodiment the weight member 11008 is an external weight that is fixed in a single location. The weight member 11008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 11008 to be configured as an internal mass fixed within the rear portion 11004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 11008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 11000.

Referring now to FIGS. 80-82, several unique features of golf club head 11000 may be seen for the first time. FIG. 80 is a perspective view of the golf club head 11000 in a disassembled configuration. FIG. 81 is a perspective cutaway view of the golf club head 11000 in a disassembled configuration. FIG. 82 is a side cutaway view of the golf club head 11000 in an assembled configuration. FIGS. 80-82 begin to illustrate an exemplary manner in which the frontal portion 11001 may be joined to the rear portion 11004 to complete the assembly of the golf club head 11000.

As shown in FIG. 80, a frontal attachment mechanism 11061a is provided and is configured to be secured to a rear circumferential attachment edge 11011 of the frontal portion 11001. The frontal attachment mechanism 11061a may be secured to the rear circumferential attachment edge 11011 of the frontal portion 11001 by an adhesive, welding, or any other suitable securing means. Alternatively, the frontal attachment mechanism 11061a may be formed integrally with the frontal portion 11001. The frontal attachment mechanism 11061a may include a central portion 11063a which may include a threaded bore 11047. The frontal attachment mechanism 11061a may further include a through hole 11043 configured to receive the fastener 11050. FIG. 80 shows the golf club head 11000 in an unlocked configuration.

FIG. 81 shows a cutaway view showing a rear attachment mechanism 11061b secured to a front circumferential attachment edge 11012 of the rear portion 11004. The rear attachment mechanism 11061b may be secured to the front circumferential attachment edge 11012 of the rear portion 11004 by an adhesive, welding, or any other suitable securing means. Alternatively, the rear attachment mechanism 11061b may be formed integrally with the rear portion 11004. The rear attachment mechanism 11061b may include a central portion 11063b which may include an externally threaded portion 11075b. The externally threaded portion 11075b of the rear attachment mechanism 11061b is configured to engage with the threaded bore 11047 of the frontal attachment mechanism 11061a such that rotation of the rear attachment mechanism 11061b in one direction urges the rear attachment mechanism 11061b and the frontal attachment mechanism 11061a together to thus secure the rear portion 11004 to the frontal portion 11001. Rotation of the rear attachment mechanism 11061b in an opposite direction urges the rear attachment mechanism 11061b and the frontal attachment mechanism 11061a apart to disassemble the rear portion 11004 from the frontal portion 11001. It should be noted that the threaded bore 11047 and the externally threaded portion 11075b may be switched such that the threaded bore 11047 is located on the central portion 11063b of the rear attachment mechanism 11061b and the externally threaded portion 11075b is located on the central portion 11063a of the frontal attachment mechanism 11061a without departing from the scope of the present invention. FIG. 81 also shows an internally threaded section 11045 on the central portion 11063b of the rear attachment mechanism 11061b. The internally threaded section 11045 is configured to receive the fastener 11050.

FIG. 82 shows a side cutaway view of the golf club head 11000 in a locked configuration. The frontal attachment mechanism 11061a and the rear attachment mechanism 11061b are aligned and secured to each other after having been rotated relative to each other to thread the externally threaded portion 11075b into the threaded bore 11047. Additionally, the through hole 11043 of the frontal attachment mechanism 11061a aligns with the internally threaded section 11045 of the rear attachment mechanism 11061b allowing fastener 11050 to be inserted through the through hole 11043 and threaded into the internally threaded section 11045 to further prevent relative movement between the frontal attachment mechanism 11061a and the rear attachment mechanism 11061b along the z-axis direction and to prevent relative rotational movement between the frontal attachment mechanism 11061a and the rear attachment mechanism 11061b. The rear attachment mechanism 11061b may include a peripheral gasket 11081 made of an elastomeric material to provide a sealed fitting between the rear attachment mechanism 11061b and the frontal attachment mechanism 11061a. In the locked configuration, the rear portion 11004 is secured, without having to use adhesive, to the frontal portion 11001 to make the assembled golf club head 11000.

Referring now to FIGS. 83-90, a golf club head 12000 according to another exemplary embodiment of the present invention is disclosed. Golf club head 12000 has all of the mass and inertial properties discussed above. Golf club head 12000 includes a crown on the upper portion of the golf club head 12000 and a sole on the bottom portion of the golf club head 12000. The golf club head 12000 shares many similarities with the golf club heads 5000, 6000, and 7000.

FIG. 83 shows a bottom perspective view of the golf club head 12000. Not much information about the internal workings of the golf club head 12000 can be gleaned from FIG. 83, but the general components of the golf club head 12000 are shown. Externally, the golf club head 12000 is very similar to golf club heads 5000, 6000, 7000, 8000, 9000, 10000, and 11000. The golf club head 12000 includes a frontal portion 12001 that comprises a striking face, a crown return, and a sole return. As above, the striking face may be formed along with the other portions of the frontal portion 12001 or may be formed as a separate component and subsequently attached thereto. The golf club head 12000 also includes a rear portion 12004 comprised of an aft body. The frontal portion 12001 and the rear portion 12004 collectively define the exterior of the golf club head 12000. A parting line 12030 shows the delineation between the frontal portion 12001 and the rear portion 12004. The sole of golf club head 12000 may have an aperture 12077a which may provide access to an internal tightening mechanism 12075. The golf club head may also include a cap (not shown) sized to cover the aperture 12077a in order to prevent debris from entering the aperture 12077a. In order to achieve the performance numbers above of a higher MOI-Y, a higher MOI-X, and a lower MOI-Z, the golf club head 12000 may include a significant amount of mass allocated towards the center of the golf club in a heel-to-toe direction away from the perimeter either as weighting members or internal weights as described in detail with reference to previous embodiments of the present invention.

The frontal portion 12001 may be formed of any suitable material. Preferably, as set forth above, the frontal portion 12001 can be formed of a standard titanium material such as TI-6-4, Ti-8-1-1, beta-titanium, and others that have a density of about 4 g/cc to 5 g/cc. Alternatively, the frontal portion 12001 can be formed of a standard steel materials that have a specific gravity of about 7 g/cc to 9 g/cc. Alternatively, the frontal portion 12001 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. The rear portion 12004 may be formed of any suitable material. The rear portion 12004 is preferably formed of a material having a density less than that of the frontal portion 12001. According to an exemplary embodiment of the present invention, the rear portion 12004 may be formed of a lightweight metal or metal alloy, for example, the rear portion 12004 may be formed of titanium, aluminum, an alloy of titanium or aluminum, or the like. Preferably, the rear portion 12004 may be formed of a standard composite material, for example a fiber composite laminate, chopped fiber composite generally referred to as fiber-reinforced plastic (FRP), or a composite material such as those disclosed in U.S. Publication No. 2015/0360094, which is incorporated by reference in its entirety herein. Alternatively, the rear portion 12004 is preferably formed of structural material having a density of less than 3.0 g/cc such as a thermoplastic material such as those disclosed in U.S. Publication No. 2020/0023247, which is incorporated by reference in its entirety herein, polyetherimide (PEI), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polysulfone (PSU), polyacryletherketone (PEAK), polyetherketoneketone (PEKK) and polyvinyl chloride (PVC). The rear portion 12004 is preferably formed by compression molding, injection molding, or 3D printing.

According to an exemplary embodiment of the present invention, the golf club head 12000 may include a weight member 12008. In the present embodiment the weight member 12008 is an external weight that is fixed in a single location. The weight member 12008 may be configured in any suitable manner, for example as shown in any of FIGS. 24, 31, 34-37, and 40-41 above. It is also within the scope and content of the present invention for weight member 12008 to be configured as an internal mass fixed within the rear portion 12004 such as shown in golf club head 1600 in FIG. 19.

Manipulation the mass of the weight member 12008 and any additional external or internal weight members as described above ensure that the relationship between MOI-Y and MOI-Z, as well as the CG-C values, of golf club heads 3000 and 4000 may be maintained by the golf club head 12000.

Referring now to FIGS. 84-90, several unique features of golf club head 12000 may be seen for the first time. FIGS. 84-85 are perspective views of the golf club head 12000 in a disassembled configuration. FIGS. 86-87 are perspective views of the golf club head 12000 with cutaways of the frontal portion 12001. FIG. 88 is a side view of the internal tightening mechanism 12075 of the golf club head 12000. FIGS. 89-90 are closeup perspective cutaway views showing the golf club head 12000 in initial engagement and locked configurations. FIGS. 84-90 begin to illustrate an exemplary manner in which the frontal portion 12001 may be joined to the rear portion 12004 to complete the assembly of the golf club head 12000.

As shown in FIG. 84, a frontal attachment mechanism 12061a is provided and is configured to be secured to a rear circumferential attachment edge 12011 of the frontal portion 12001. The frontal attachment mechanism 12061a may be secured to the rear circumferential attachment edge 12011 of the frontal portion 12001 by an adhesive, welding, or any other suitable securing means. Alternatively, the frontal attachment mechanism 12061a may be formed integrally with the frontal portion 12001. The frontal attachment mechanism 12061a may include a central portion 12063a which may include a frontal receiving portion 12043a. The central portion 12063a of the frontal attachment mechanism 12061a may also include an upper frontal ledge 12045a and a lower frontal ledge 12049a. FIG. 84 shows the golf club head 12000 in an unlocked configuration.

FIG. 85 shows a rear attachment mechanism 12061b secured to a front circumferential attachment edge 12012 of the rear portion 12004. The rear attachment mechanism 12061b may be secured to the front circumferential attachment edge 12012 of the rear portion 12004 by an adhesive, welding, or any other suitable securing means. Alternatively, the rear attachment mechanism 12061b may be formed integrally with the rear portion 12004. The rear attachment mechanism 12061b may include a central portion 12063b which may include a rear receiving portion 12043b. The central portion 12063b of the rear attachment mechanism 12061b may also include an upper rear ledge 12045b and a lower rear ledge 12049b. The golf club head 12000 may further include an internal tightening mechanism 12075 configured to fit within the frontal receiving portion 12043a and the rear receiving portion 12043b when the frontal attachment mechanism 12061a and the rear attachment mechanism 12061b are brought together in alignment. The internal tightening mechanism 12075 may include one or more apertures 12075a on an outer circumference. The internal tightening mechanism 12075 may further include a first frontal protrusion 12085a, a second frontal protrusion 12089a, a first rear protrusion 12085b, and a second rear protrusion 12089b. The internal tightening mechanism 12075 may be placed within the rear receiving portion 12043b when the first rear protrusion 12085b and the second rear protrusion 12089b are oriented such that they do not contact the upper rear ledge 12045b or the lower rear ledge 12049b. Additionally, the internal tightening mechanism 12075 may be placed within the frontal receiving portion 12043a when the first frontal protrusion 12085a and the second frontal protrusion 12089a are oriented such that they do not contact the upper frontal ledge 12045a or the lower frontal ledge 12049a. In an initial engagement position, the frontal attachment mechanism 12061a and the rear attachment mechanism 12061b are brought together in alignment with the internal tightening mechanism 12075 placed within both the frontal receiving portion 12043a and the rear receiving portion 12043b. Once in the initial engagement position, the internal tightening mechanism 12075 may be rotated by inserting a tool in the one or more apertures 12075a and imparting a rotational force to the internal tightening mechanism 12075. The tool may access the one or more apertures 12075a through the aperture 12077a in the sole of the golf club head 12000. Rotation of the internal tightening mechanism 12075 in one direction causes the first frontal protrusion 12085a to engage the upper frontal ledge 12045a, the second frontal protrusion 12089a to engage the lower frontal ledge 12049a, the first rear protrusion 12085b to engage the upper rear ledge 12045b, and the second rear protrusion 12089b to engage the lower rear ledge 12049b urging the rear attachment mechanism 12061b and the frontal attachment mechanism 12061a together to thus secure the rear portion 12004 to the frontal portion 12001.

FIG. 86 shows a perspective view of golf club head 12000 in the initial engagement position with the frontal portion 12001 partially cut away to better show the details inside the golf club head 12000. In this configuration, the internal tightening mechanism 12075 has been placed within both the frontal receiving portion 12043a and the rear receiving portion 12043b.

FIG. 87 shows a perspective view of golf club head 12000 in the locked configuration with the frontal portion 12001 partially cut away to better show the details inside the golf club head 12000. In this configuration, the internal tightening mechanism 12075 has been rotated such the first frontal protrusion 12085a engages the upper frontal ledge 12045a, the second frontal protrusion 12089a engages the lower frontal ledge 12049a, the first rear protrusion 12085b engages the upper rear ledge 12045b, and the second rear protrusion 12089b engages the lower rear ledge 12049b.

FIG. 88 shows a side view of the internal tightening mechanism 12075 with the second frontal protrusion 12089a and the second rear protrusion 12089b visible. The second frontal protrusion 12089a and the second rear protrusion 12089b may be slightly angled toward each other as shown in FIG. 88 such that the wider span between the two protrusions first encompasses the lower frontal ledge 12049a and the lower rear ledge 12049b when the internal tightening mechanism 12075 is rotated so that the lower frontal ledge 12049a and the lower rear ledge 12049b are progressively urged closer together as the internal tightening mechanism 12075 is rotated into the locked configuration. Likewise, the first frontal protrusion 12085a and the first rear protrusion 12085b may also be slightly angled toward each other on the opposite side of the internal tightening mechanism 12075 such that the wider span between the two protrusions first encompasses the upper frontal ledge 12045a and the upper rear ledge 12045b when the internal tightening mechanism 12075 is rotated so that the upper frontal ledge 12045a and the upper rear ledge 12045b are progressively urged closer together as the internal tightening mechanism 12075 is rotated into the locked configuration.

FIG. 89 shows a closeup cutaway view of the internal tightening mechanism 12075 in the initial engagement position. The one or more apertures 12075a of the internal tightening mechanism 12075 may be aligned with the aperture 12077a in the sole of the golf club head 12000 so that a tool may access the one or more apertures 12075a to rotate the internal tightening mechanism 12075 and urge the rear attachment mechanism 12061b and the frontal attachment mechanism 12061a together. The rear attachment mechanism 12061b may further include a peripheral lip 12081b which may fit within a peripheral groove 12081a of the frontal attachment mechanism 12061a to further help with alignment and prevent relative rotational movement about the z-axis between the rear attachment mechanism 12061b and the frontal attachment mechanism 12061a.

FIG. 90 shows a closeup cutaway view of the internal tightening mechanism 12075 in the locked configuration with the frontal attachment mechanism 12061a and the rear attachment mechanism 12061b aligned and secured to each other such that the rear portion 12004 is secured, without having to use adhesive, to the frontal portion 12001 to make the assembled golf club head 12000. A cap (not shown) may be placed over the aperture 12077a in the sole of the golf club head 12000 once the internal tightening mechanism 12075 has been fully tightened. The cap may be secured over the aperture 12077b by adhesive, welding, friction fit, or any other suitable securing means.

FIGS. 91-101 of the accompanying drawings show an aft body 13001 of a golf club head and method of manufacturing the aft body 13001 in accordance with an exemplary embodiment of the present invention.

FIG. 91 shows a unitary shell portion 13003 of the aft body 13001. The unitary shell portion 13003 may initially be cut out of a substantially flat sheet of material. The unitary shell portion 13003 comprises a crown portion 13011, a sole portion 13012 opposite the crown portion 13011, and a bridge portion 13013 which connects the crown portion 13011 to the sole portion 13012. The bridge portion 13013 may include at least one aperture 13014. In one embodiment, the unitary shell portion 13003 is cut from a composite material having a uniform thickness between 0.3 mm and 1.0 mm, more preferably between 0.5 mm and 0.8 mm. In another embodiment, the crown portion 13011 may have a different thickness than the sole portion 13012. The crown portion 13011 may have a thickness between 0.4 mm and 0.8 mm while the sole portion 13012 has a thickness between 0.8 mm and 1.2 mm. Having a thicker sole portion 13012 than crown portion 13011 allows the aft body 13001 to be stronger while positioning the additional weight lower on the aft body 13001 where it is more desired for club performance. The composite material of the unitary shell portion 13003 may be thermoplastic or thermoset material.

FIGS. 92-93 shows a step of manufacturing the aft body 13001 including placing the unitary shell portion 13003 over a mold base 14001. The mold base 14001 includes a crown shape mold 14011 and a sole shape mold 14012. The unitary shell portion 13003 is thermoformed over the mold base 14001 to take on the shape of the crown shape mold 14011 and the sole shape mold 14012. FIG. 93 shows the unitary shell portion 13003 after the thermoforming step. The thermoforming step also creates a shoulder 13015 on an outer perimeter of the crown portion 13011 and a shoulder 13016 on an outer perimeter of the sole portion 13012. After the thermoforming step, the mold base 14001 may be separated from the unitary shell portion 13003 such that the unitary shell portion 13003 is supported at the bridge portion 13013.

FIG. 94 shows a step of manufacturing the aft body 13001 subsequent to the thermoforming step which includes folding the crown portion 13011 and the sole portion 13012 with respect to the bridge portion 13013. In this folding step, the crown portion 13011 and the sole portion 13012 are folded toward each other while the bridge portion 13013 is supported which allows the crown portion 13011 and the sole portion 13012 to hingedly rotate about the bridge portion 13013. FIG. 94 shows the unitary shell portion 13003 in its final desired orientation after the thermoforming step and the folding step have been completed.

FIG. 95 shows a step of manufacturing the aft body 13001 which includes installing a weight housing 13020 on the bridge portion 13013 of the unitary shell portion 13003. A portion of the weight housing 13020 is positioned within the at least one aperture 13014 of the bridge portion 13013 to achieve proper orientation of the weight housing 13020 with respect to the unitary shell portion 13003. The weight housing 13020 may include a recessed portion 13021 configured to receive a weight member (not shown). The weight housing 13020 may also include a threaded bore 13022 configured to receive a threaded fastener (not shown) to secure the weight member to the weight housing 13020.

FIGS. 96-101 show a step of manufacturing the aft body 13001 which includes overmolding a skirt portion 13030 between the crown portion 13011 and the sole portion 13012. The overmolding step includes injection molding a polymer between the outer perimeters of the crown portion 13011 and the sole portion 13012 while the unitary shell portion 13003 is held in its desired final orientation and the weight housing 13020 is secured to the bridge portion 13013. During the injection molding, the polymer flows around the weight housing 13020 and the bridge portion 13013 to further secure the weight housing 13020 to the unitary shell portion 13003. During the injection molding, the polymer also flows around at least a portion of the shoulder 13015 at the outer perimeter of the crown portion 13011 and at least a portion of the shoulder 13016 at the outer perimeter of the sole portion 13012 to secure a positioning of the crown portion 13011 relative to the sole portion 13012. The polymer used for the injection molding may include polycarbonate (PC), polysulfone (PSU), polyethersulfone (PESU), polyphenylsulfone (PPSU), polyethylenimine (PEI), or polyether ether ketone (PEEK). In the overmolding step the injected polymer may fuse with the composite material of the unitary shell portion 13003 to create a secure bond. As seen in FIGS. 97-98, the shoulder 13015 at the outer perimeter of the crown portion 13011 and the shoulder 13016 at the outer perimeter of the sole portion 13012 are embedded within the polymer that forms the skirt portion 13030 to allow a secure attachment between the crown portion 13011 and the sole portion 13012 while also allowing a smooth and continuous transition from the crown portion 13011 to the sole portion 13012 on an external surface of the aft body 13001.

FIGS. 97 and 99-101 show the polymer material forming the skirt portion 13030 may also integrally form a plurality of ribs 13032 within the aft body 13001 to provide additional support for the weight housing 13020 and also achieve desired acoustic properties. In a preferred embodiment, the plurality of ribs 13032 include at least two vertical ribs 13033 extending between the crown portion 13011 and the sole portion 13012. Additionally, the plurality of ribs 13032 may include at least one rib 13034 connecting adjacent vertical ribs 13033. As shown in FIG. 99, excess polymer used during the overmolding step may form a temporary handle 14031 at a rear end of the aft body 13001 which is used to move the aft body 13001 after the overmolding step. A dummy block 14032 may be placed within the recessed portion 13021 of the weight housing 13020 during the overmolding step to prevent injection molded polymer from filling the recessed portion 13021 or the threaded bore 13022 in the weight housing 13020.

FIG. 101 shows a core component 14041 used during the overmolding step. The core component 14041 is positioned within the unitary shell portion 13003 while the injection molded polymer forms the skirt portion 13030. The core component 14041 may include a plurality of bosses 14042 to help support the bridge portion 13013 and the weight housing 13020 during the injection molding. The plurality of bosses 14042 result in a plurality of dimples 13036 being formed on an interior of the skirt portion 13030 proximate the bridge portion 13013. The core component 14041 may also include a plurality of ribs 14043 which support the crown portion 13011 and the sole portion 13012 to maintain the proper spacing during the injection molding. The plurality of ribs 14043 result in a plurality of slots 13035 being formed on an interior of the skirt portion 13030 proximate the crown portion 13011 and the sole portion 13012.

After the overmolding step, the aft body 13001 undergoes a machining step to remove excess polymer from the skirt portion 13030. The temporary handle 14031 is removed along with polymer adjacent the weight housing 13020 to expose the recessed portion 13021 of the weight housing 13020. The dummy block 14032 is also removed from the recessed portion 13021 to allow a weight member to be secured to the weight housing 13020. Referring back to FIG. 96, the aft body 13001 is shown after completion of the thermoforming step, the folding step, the weight housing installation step, the overmolding step, and the machining step.

Other than in the operating example, or unless otherwise expressly specified, all of the numerical ranges, amounts, values and percentages such as those for amounts of materials, moment of inertias, center of gravity locations, loft, draft angles, various performance ratios, and others in the aforementioned portions of the specification may be read as if prefaced by the word “about” even though the term “about” may not expressly appear in the value, amount, or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the above specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.

Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Furthermore, when numerical ranges of varying scope are set forth herein, it is contemplated that any combination of these values inclusive of the recited values may be used.

It should be understood, of course, that the foregoing relates to exemplary embodiments of the present invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims.

	Number	Date	Country
Parent	18501959	Nov 2023	US
Child	18772987		US

	Number	Date	Country
Parent	17945882	Sep 2022	US
Child	18501959		US
Parent	17200439	Mar 2021	US
Child	17945882		US
Parent	16780040	Feb 2020	US
Child	17200439		US
Parent	16539622	Aug 2019	US
Child	16780040		US
Parent	16219651	Dec 2018	US
Child	16539622		US

GOLF CLUB HEAD AFT BODY CONSTRUCTION

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