Patent Application
20240416188
The present invention relates generally to a golf club head having an improved striking face. More specifically, the golf club head in accordance with the present invention is comprised of a striking face portion having a plurality of regions. Each of the regions has a different thickness profile for improved COR.
Modern day golf club design has evolved since the early days of golf. The good news of all the technological advancements in golf club technology is that it makes the game of golf easier for golfers of all skill levels. However, all these advancements come with tremendous challenges for the golf club engineer.
A very important area in golf club design is the striking surface. The striking face is the portion of the golf club head that interacts with the golf ball at impact and influences the balls trajectory, speed and spin. All of these parameters are important to the golfer as they influence the ball's travel distance and flight shape. Thus, designing a striking face that provides improved performance is highly desired.
U.S. Pat. No. 6,605,007 to Bissonnette et al. defines a golf club having a variable face thickness. The face is comprised of a center zone being between 15% and 60% of the striking face's total area. The center zone is surrounded by a perimeter zone and the center zone has a substantially greater flexural stiffness than the perimeter zone.
Similarly, U.S. Pat. No. 6,904,663 to Willett et al. defines a golf club with substantial thickness variation. The thickness variation is achieved by machining a striking face such that there is a small central recess having a thickness similar to the upper recess and heel and toe thicknesses that are minimum thicknesses. The thickest portion of the face surrounds the small central recess.
One aspect of the present invention is a golf club comprising a golf club head, a grip and a shaft therebetween, wherein the golf club head has improved COR and feel. The golf club head is preferably comprised of a striking face portion located at a frontal portion and a body portion attached to the striking face portion to form a cavity therebetween. The striking face is comprised of a thin center zone and multiple, variable-thickness zones surrounding the center zone.
Another embodiment of the present invention comprises an iron type golf club with a club head, a grip and a shaft therebetween. The golf club head is comprised of a striking face portion located at a frontal portion of the club head and a body portion comprising a hosel for receiving the shaft, and a club head perimeter comprised of a topline extending across an upper portion of the club head, a toe portion, a heel portion and a sole portion at a bottom portion of the club head. The striking face portion has a striking face area and comprises a center zone that surrounds a face center of the striking face portion. The center zone has a substantially uniform thickness and has a center zone area that is between about 15% and 30% of the striking face area. A plurality of surrounding zones extend between the center zone and club head perimeter and have a minimum thickness adjacent the center zone and continuously increase in thickness to maximum thicknesses adjacent the club head perimeter. Preferably, the thickness of the surrounding zones increase linearly at a slope of between about 1° and 5°. Preferably, the center zone thickness is less than 2 mm and the striking face portion has a mass of greater than 54 grams.
One aspect of the present invention is an iron type golf club comprising a golf club head, a grip and a shaft therebetween, wherein the golf club head has improved COR and feel. The golf club head is preferably comprised of a striking face portion located at a frontal portion and a body portion attached to the striking face portion to form a cavity therebetween. The golf club head has a topline, a sole, a toe portion, a heel portion and a hosel. In the invention, the striking face portion preferably has nine zones, including a center zone, an upper center zone, a lower center zone, a heel upper zone, a heel center zone, a heel lower zone, a toe upper zone, a toe center zone and a toe lower zone. The center zone includes the face center and preferably has a minimum thickness of the striking face.
Another preferred embodiment of the present invention is an iron type golf club comprising a golf club head, a grip and a shaft therebetween, wherein the golf club head comprises an improved striking face having a center zone, an upper center zone, a lower center zone, a heel upper zone, a heel center zone, a heel lower zone, a toe upper zone, a toe center zone and a toe lower zone. The center zone includes the face center, has a minimum face thickness and comprises between about 10% and 40% of the total striking face area. Moreover, the center zone is preferably a constant thickness and forms a quadrilateral shape. Even more preferably, the center zone is a parallelogram and, most preferably, a rectangle.
Another preferred embodiment of the present invention is an iron type golf club comprising a club head, a grip and a shaft therebetween. The golf club head is comprised of a striking face portion located at a frontal portion of the club head and a body portion comprising a hosel for receiving the shaft, a topline extending across an upper portion of the club head, a toe portion, a heel portion and a sole portion at a bottom portion of the club head. The improved striking face portion has a striking face area and comprises nine zones, including a center zone that surrounds a face center of the striking face portion, an upper center zone located between the center zone and the topline, a lower center zone located between the center zone and the sole, a heel center zone located between the center zone and the heel portion, a heel upper zone located between the heel center zone and the topline, a heel lower zone located between the heel center zone and the sole, a toe center zone located between the center zone and the toe portion, a toe upper zone located between the toe center zone and the topline, and a toe lower zone located between the toe center zone and the sole. The center zone has a substantially uniform thickness t1 and has a center zone area A1 that is between about 15% and 35% of the striking face area. Preferably, the center zone area is the largest of all nine zones. The upper center zone preferably has a variable thickness that increases from a minimum thickness t1 adjacent to the center zone to a maximum thickness t2 adjacent the topline. The lower center zone preferably has a variable thickness that increases from minimum thickness t1 adjacent to the center zone to a maximum thickness t3 adjacent the sole. The heel center zone preferably has a variable thickness that increases from minimum thickness t1 adjacent to the center zone to a maximum thickness t4 adjacent the heel portion. The lower heel zone preferably has a variable thickness that increases from minimum thickness t1 at a point adjacent to the center zone and heel center zone to a maximum thickness t6 adjacent the sole. The toe center zone preferably has a variable thickness that increases from minimum thickness t1 adjacent to the center zone to a maximum thickness t7 adjacent the toe portion. The upper toe zone preferably has a variable thickness that increases from minimum thickness t1 at a point adjacent to the center zone and toe center zone to a maximum thickness t8 approximate the topline and the lower toe zone has a variable thickness that increases from minimum thickness t1 at a point adjacent to the center zone and toe center zone to a maximum thickness t9 adjacent the sole. Preferably, the toe upper zone maximum thickness t8 is the greatest thickness on the striking face.
In a preferred embodiment, the center thickness t1 is less than 2.2 mm, and more preferably, the center thickness t1 is between about 1.5 mm and 2.0 mm and the center zone has a substantially quadrilateral perimeter. More preferably, the center zone has a substantially rectangular perimeter. Preferably, the striking face minimum thickness t1 is less than 60% of the striking face maximum thickness t8. Further, it is preferred that the striking face minimum thickness t1 is less than 80% of the striking face thickness at the heel portion t4. Further still, the striking face thickness at the top line t2 is preferably at least 25% greater than the striking face minimum thickness t1.
In a preferred embodiment of the present inventions the center zone has a substantially constant thickness and all of the other zones have variable thicknesses that constantly increase from the center zone. For example, the thickness across the lower center zone continuously increases from t1 to t3 and t3 is at least 10% greater than t1, the thickness across the heel center zone continuously increases from t1 to t4. Similarly, the thickness across the heel upper zone continuously increases from t1 to t5 and the thickness across the heel lower zone continuously increases from t1 to t6. The thickness across the toe center zone also continuously increases from minimum thickness t1 to the maximum thickness t7. The thickness across the toe upper zone continuously increases from t1 to t8, while the thickness across the toe lower zone continuously increases from t1 to t9.
In an embodiment of the present invention, the center zone has a center zone area A1 that is between about 15% and 35% of the striking face area. Preferably, the center zone has a center zone area A1 that is greater than the toe upper zone area A8 and the toe upper area A8 is between about 10% to 30% of the striking face area. Moreover, the center zone has a center zone area A1 that is greater than the toe center zone area A7 and the toe center area A7 is between about 10% to 30% of the striking face area.
Another preferred embodiment of the present invention is an iron type golf club comprising a club head, a grip and a shaft therebetween. The golf club head is comprised of a striking face portion located at a frontal portion of the club head and a body portion comprising a hosel for receiving the shaft, a topline extending across an upper portion of the club head, a toe portion, a heel portion and a sole portion at a bottom portion of the club head. The striking face portion has a striking face area and comprises nine zones, including a center zone that surrounds a face center of the striking face portion, an upper center zone located between the center zone and the topline, a lower center zone located between the center zone and the sole, a heel center zone located between the center zone and the heel portion, a heel upper zone located between the heel center zone and the topline, a heel lower zone located between the heel center zone and the sole, a toe center zone located between the center zone and the toe portion, a toe upper zone located between the toe center zone and the topline, and a toe lower zone located between the toe center zone and the sole. The center zone has a substantially uniform thickness t1 and has a center zone area A1 that is between about 15% and 35% of the striking face area. The upper center zone has a variable thickness that increases from a minimum thickness t1 adjacent to the center zone to a maximum thickness t2 adjacent the topline and has an upper center zone area A2 that is between 5% and 15% of the striking face area. The upper center zone maximum thickness t2 is preferably at least 25% greater than the center zone thickness t1. The lower center zone has a variable thickness that increases from a minimum thickness t1 adjacent to the center zone to a maximum thickness t3 adjacent the sole. The heel center zone has a variable thickness that increases from the minimum thickness t1 adjacent to the center zone to a maximum thickness t4 adjacent the heel portion, and the toe center zone has a variable thickness that increases from the minimum thickness t1 adjacent to the center zone to a maximum thickness t7 adjacent the toe portion and has a toe center zone area that is between 10% and 30% of the striking face area, the center zone minimum thickness t1 is less than 65% of the toe center zone maximum thickness t7.
The foregoing and other features and advantages of the invention will be apparent from the following description of the invention as illustrated in the accompanying drawings. The accompanying drawings, which are incorporated herein and form a part of the specification, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
The following detailed description describes the best currently contemplated modes of carrying out the invention. The description is not to be taken as limiting the invention and is provided for the sole purpose of illustrating the general principles of the invention. The scope of the invention is best defined by the appended claims. Various inventive features are described below, and each can be used independently of one another or in combination with other features.
The striking face portion 102 shown in
As shown in
The center zone 132 includes the face center FC and preferably has a minimum thickness t1 of the striking face. Preferably, the center zone 132 has a substantially uniform thickness t1 and has a center zone area A1 that is between about 15% and 35% of the striking face portion area, the planar area shown inside the periphery of the striking face portion 102 in
Preferably, as shown in
Preferably, the center zone 132 circumscribes the face center FC projection to allow the face center FC of the external frontal face portion 124 to deflect at impact to improve the overall striking face COR. In a preferred embodiment, the thickness t1 is between about 1.5 mm and 2.0 mm, t2 is between 2.2 mm and 2.9 mm, t3 is between 2.0 mm and 2.5 mm, t4 is between 2.3 mm and 3.0 mm, t5 is between 2.1 mm and 2.5 mm, t6 is between 2.7 mm and 3.2 mm, t7 is between 3.0 mm and 3.5 mm, t8 is between 3.0 mm and 3.6 mm and t9 is between 2.8 mm and 3.2 mm. Preferably, t8>t7>t9>t6>t4>t5>t2>t3>t1. Moreover, t8 is preferably at least 50% greater than t1, t7 is at least 40% greater than t1, t2 is at least 25% greater than t1 and t3 is at least 10% greater than t1. Similarly, t1 is less than 60% t8, less than 65% of t7, and less than 80% t4.
The external frontal face portion 124 is preferably formed of steel and located at an external frontal portion of the striking face portion 102. The external frontal face portion 124 is a substantially-planar, outer surface that includes a plurality of grooves 128. More preferably, the external frontal face portion 124 is formed of a high strength steel having an Ultimate Tensile Strength of greater than 2000 MPa and more preferably greater than 2300 MPa. Most preferably, the external frontal face portion 124 is formed from AerMet 340 or the like. This thin, external frontal face portion 124 and its high strength assist in creating the high COR of the golf club head 100.
In a preferred high COR embodiment of the present invention, the center zone has a center zone area A1 that is between about 15% and 35% of the striking face area, i.e., the planar area shown inside the periphery of the striking face portion 102 in
Preferably, the area of the horizontal central portion of the face (A1+A7+A4) is greater than 50% of the striking face area.
Other than in the operating example, or unless otherwise expressly specified, all of the numerical ranges, amounts, values and percentages such as those for amounts of materials, moment of inertias, center of gravity locations, loft, draft angles, various performance ratios, and others in the aforementioned portions of the specification may be read as if prefaced by the word “about” even though the term “about” may not expressly appear in the value, amount, or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the above specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Furthermore, when numerical ranges of varying scope are set forth herein, it is contemplated that any combination of these values inclusive of the recited values may be used.
It should be understood, of course, that the foregoing relates to exemplary embodiments of the present invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims. For example, the example of the invention described above refers to a substantially quadrilateral-shaped center zone 132, but it is clear that the shape of the center zone 132 can be modified to a different polygonal-shape zone or elliptical-shaped zone and still meet many of the objectives of the present invention.
