Patent Application
20130165252
Not Applicable
1. Field of the Invention
The present invention relates to a golf club head having a flexible face designed to improve golf ball launch conditions. The flexibility of the face is enhanced through the inclusion of an elongated recess in the sole of the golf club head.
2. Description of the Related Art
Traditionally, wood-type and hybrid-type golf club heads are manufactured by welding a face plate or a formed or cast face cup to a body made of one or more pieces. The face causes a golf ball striking the face to launch away from the golf club head. Golf clubs that are currently available on the market, however, do not provide optimized flexibility for impact with golf balls without impacting other factors involved in hitting a golf ball,
For example, several golf clubs currently on the market include sole features proximate the face that are intended to improve golf ball launch conditions. These sole features are slots or grooves having parallel side walls, as shown in
Another fundamental problem with these groove structures is the fact that the groove opening (x2) drives the design of the groove. If a larger inner surface (x1) is required to improve launch performance, then the groove opening (x2) must also increase, thus impacting the visual appearance of the sole and increasing the likelihood of unwanted turf interaction during play. Therefore, there is a need for a golf club construction that provides improved golf ball launch conditions without also creating unwanted turf interactions.
The present invention is directed to golf club body features that optimize launch conditions of a golf ball impacted on the face of a golf club head while simultaneously reducing interference created by other factors, including turf interaction.
One aspect of the present invention is a golf club head comprising a face component, a body, and a sole plate, wherein the sole plate is affixed to the face component with a lap joint, and wherein the sole plate is bonded to the body. The lap joint may comprise a compliant adhesive or a compliant sealant, and the component, body, and sole plate may each be composed of a metal material, which can be 17-4 steel. The golf club head may be a fairway-wood head or a hybrid head. The face component may be integrally formed with the body, or it may be welded to the body after formation. The face component may further comprise variable face thickness for hitting optimization. In one alternative embodiment, the face component may be a metal face cup, the body and sole plate may both be made of metal, and the sole plate may be affixed to the face cup with a compliant adhesive and attached to the body via welding,
Another aspect of the present invention is a golf club head comprising a face component composed of 17-4 steel, a body comprising a crown portion, a side portion, and a sole portion, the body composed of 17-4 steel, and a sole plate composed of 17-4 steel, the sole plate comprising a front ledge and a back ledge, wherein the front ledge is affixed to the face component with a bonded lap joint, wherein the back ledge is welded to the sole portion of the body, and wherein the front ledge overlaps the face component. The front ledge may be disposed on an interior surface of the face component. The golf club head may have a volume of 150 to 300 cubic centimeters, and it may be selected from the group consisting of a driver head, a fairway wood head, and a hybrid head.
Yet another aspect of the present invention is a golf club head comprising a face component and a sole comprising an elongated recess disposed proximate the face component, wherein the recess comprises an innermost surface and an opening, wherein the opening comprises a first width, wherein the innermost surface of the recess comprises a second width, and wherein the first width is less than the second width. In some embodiments, the recess may extend from a heel side of the golf club head to a toe side of the golf club head. In some embodiments, the recess may comprise two overlapping prongs, and the opening may comprise an axis that forms a non-ninety degree angle with a ground plane. In some alternative embodiments, the opening may comprise an axis that is approximately perpendicular to a ground plane. In other embodiments, the opening may comprise an axis that forms a non-ninety degree angle with a ground plane.
In some embodiments of this aspect of the present invention, the recess may be tube shaped. In other embodiments, the recess may comprises two side walls, wherein the innermost surface may be planar and may be parallel with a ground plane, and at least one of the side walls may have an axis that forms a non-ninety degree angle with the ground plane. In some further embodiments, both side walls may have axes that form non-ninety degree angles with the ground plane. In some embodiments, the golf club head may further comprise a cover, which may be affixed to the sole so that it partially covers the opening. In these embodiments, the sole may comprise a shallow recess sized to receive the cover such that the cover is flush with the sole when the cover is disposed within the shallow recess. The cover may be removably affixed to the sole, and in some embodiments the cover may be composed of a high density material.
In some embodiments of this aspect of the present invention, the golf club head may be selected from the group consisting of a driver head, a fairway wood head, and a hybrid head. In other embodiments, the golf club head may have a volume of no less than 50 cubic centimeters and no more than 250 cubic centimeters. In some embodiments, the face and the sole of the golf club head may be integrally cast from a metal alloy.
Another aspect of the present invention is a wood-type golf club head comprising a metal body comprising a crown, a face, a sole, a heel side, and a toe side, and a tube shaped recess disposed in the sole proximate the face, wherein the tube shaped recess extends from the heel side to the toe side, wherein the tube shaped recess comprises a curved inner surface and an opening, wherein the width of the opening is less than or equal to half of a width of the curved inner surface, and wherein the opening comprises an axis that is perpendicular to a ground plane. In some embodiments of this aspect of the present invention, the golf club head may further comprise a junction between the face and the sole, and the tube shaped recess may be disposed no more than 0.01 inch from the junction. In some further embodiments, the tube shaped recess may have a volume of no less than 0.150 cubic inch and no more than 0.400 cubic inch.
Yet another aspect of the present invention is a golf club head comprising a metal face component and a metal sole comprising a heel side, a toe side, and a tube shaped recess extending from the heel side to the toe side, wherein the recess comprises two overlapping prongs, an internal diameter, and an opening, wherein the recess is disposed no more than 0.500 inch from an inner surface of the face component, wherein the opening comprises a width and an axis that forms a non-ninety degree angle with a ground plane, wherein the width of the opening is less than the internal diameter of the recess, and wherein the golf club head has a volume of no less than 50 cubic centimeters and no more than 300 cubic centimeters. In some further embodiments of this aspect of the present invention, the recess may comprise a wall with a thickness of no less than 0.020 inch and no more than 0.075 inch.
Having briefly described the present invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
The present invention is generally directed to a golf club head with an improved structure designed to reduce energy loss during impact of a golf club head with a golf ball, optimize and balance ball speed robustness, launch angle, and backspin, and reduce turf interaction by minimizing sole discontinuity.
Sole Lap Joint
A first embodiment of the present invention, shown in
The face component 20 of the golf club head 10 of the first embodiment preferably is integrally formed with the body 30 for the sake of efficiency during manufacturing, such that a hole is left in the sole of the head 10. This hole is then covered with the sole plate 40, which can be cast, formed, rolled or cut from a metal material. This configuration lowers the overall center of gravity (CG) of the club head 10, particularly if the sole plate 40 is formed of a high density material, prevents the CG from moving forward as far as it would if there were a slot or gap between the face 20 and the sole plate 40, and permits the use of cast 17-4 steel in construction of the head 10, which reduces the manufacturing cost of the head 10 when compared to the use of expensive metals like titanium alloy. The head 10 shown in the first embodiment also does not have an exposed cavity in its sole, which prevents the club head 10 from collecting debris or dirt during use.
Modified Groove
Other embodiments of the present invention are directed to elongated recesses, also referred to herein as grooves, that optimize launch conditions without creating unwanted turf interactions. This is accomplished by de-coupling the groove's shape from its exit geometry size and shape, while at the same time allowing for ease of manufacture, visually appealing aesthetics, and increased performance metrics. As shown in each of the following embodiments, unwanted sole discontinuity, and the resulting turf interaction, is minimized by narrowing the surface opening of the groove. These grooves are also designed to increase the resulting ball speed of a golf ball struck by a head incorporating the grooves without negatively impacting other factors that affect striking distance, including launch angle and backspin.
For example, the sole grooves 110, 120 included in the second and third embodiments of the present invention, illustrated in
Novel manufacturing techniques can be utilized to further optimize the surface opening of a groove, thus improving the interaction between the golf club and the turf. As shown in
A fifth, preferred embodiment of the present invention, shown in
Sixth and seventh embodiments of the present invention are shown in
The size, thickness, and material composition of the cover 200 preferably is selected by the manufacturer to affect the location of the club head's 10 center of gravity, the thickness of the sole 15, and the overall weight of the golf club head 10. The cover 200 may be small, as shown in
The cover 200 may also have a thickened portion 210, shown in
The grooves 150, 160 shown in
The embodiments shown in
The grooves 130, 140, 150, 160 preferably have diameters (x1, y1) of between 0.030 and 1 inch, more preferably between 0.100 and 0.500 inch, and most preferably of 0.310 inch, and a volume of between 0.100 and 1 cubic inch, more preferably between 0.200 and 0.500 cubic inch, and most preferably 0.245 cubic inch. The grooves 130, 140, 150, 160 preferably are located proximate an inner surface 22 of the golf club face 20, preferably between 0.005 and 1 inch, more preferably between 0.010 and 0.050 inch, and most preferably approximately 0.030 inch, and are preferably located between 0.010 and 1 inch from a front surface 21 of the face 20, more preferably between 0.100 and 0.500 inch from the front surface 21, and most preferably approximately 0.150 inch from the front surface 21.
The grooves 130, 140, 150, 160 also preferably have a depth (d) from the innermost point of the groove 130, 140, 150, 160 to the ground plane 100 of between 0.010 inch and 1 inch, more preferably between 0.100 and 0.500 inch, and most preferably 0.410 inch. In some embodiments, the depth (d) of the groove 130, 140, 150, 160 may change as the groove extends across the sole 15 of the club head 10. For example, in the embodiment shown in Figures 23A and 23B, the depth of the groove 170 varies as it extends from the heel side 12 of the club head 10 to the toe side 14. In this embodiment, the greatest depth d1 is preferably disposed at a central point between the heel 12 and the toe 14 and the smallest depth d2 is preferably disposed proximate the toe 14, though the location of the greatest and smallest depths may be adjusted as needed to achieve optimized hitting characteristics. If this embodiment is combined with the cover 200 shown in
A golf club head incorporating one or more grooves 130, 140, 150, 160 of the present invention preferably has a sole 15 thickness of 0.030 to 0.50 inch, more preferably 0.040 to 0.100 inch, and most preferably 0.060 inch. The sole grooves described herein can be used with any type of golf club head, but are preferably used with wood and hybrid-type clubs, and most preferably with fairway woods. Each of the grooves described herein may extend partially or completely across the golf club sole, and preferably extend in a toe-heel direction proximate the face. In alternative embodiments, the grooves described herein may be disposed on regions of the golf club head 10 other than the sole. For example, the grooves may extend along the heel and toe sides of the golf club head, or across the crown, as disclosed in U.S. Patent Application Publication Number 2011/0218053, the disclosure of which is hereby incorporated by reference in its entirety herein. In some embodiments, the grooves described herein may be partially or completely filled with a soft, low density material that closes off the ends of the grooves to prevent debris from entering them and reduces unwanted vibration during play.
The golf club heads disclosed herein may have any volume, shape, or proportions and can be formed from one or more materials, including those material compositions disclosed in U.S. Pat. Nos. 6,244,976, 6,332,847, 6,386,990, 6,406,378, 6,440,008, 6,471, 604, 6,491,592, 6,527,650, 6,565,452, 6,575,845, 6,478,692, 6,582,323, 6,508,978, 6,592,466, 6,602,149, 6,607,452, 6,612,398, 6,663,504, 6,669,578, 6,739,982, 6,758,763, 6,860,824, 6,994,637, 7,025,692, 7,070,517, 7,112,148, 7,118,493, 7,121,957, 7,125,344, 7,128,661, 7,163,470, 7,226,366, 7,252,600, 7,258,631, 7,314,418, 7,320,646, 7,387,577, 7,396,296, 7,402,112, 7,407,448, 7,413,520, 7,431,667, 7,438,647, 7,455,598, 7,476,161, 7,491,134, 7,497,787, 7,549,935, 7,578,751, 7,717,807, 7,749,096, and 7,749,097, the disclosure of each of which is hereby incorporated in its entirety herein.
From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.
The present application is a continuation-in-part of U.S. patent application Ser. No. 13/555,406, filed on Jul. 23, 2012, which claims priority to U.S. Provisional Patent Application No. 61/578,789, filed on Dec. 21, 2011, the disclosure of each of which is hereby incorporated by reference in its entirety herein.
| Number | Date | Country | |
|---|---|---|---|
| 61578789 | Dec 2011 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 13555406 | Jul 2012 | US |
| Child | 13591111 | US |
