Patent Application
20080020859
The embodiments of the present invention will be described hereinafter with reference to the accompanying drawings.
Each of the golf club heads 1, 1A, and 1B has a hosel portion 2 on its heel side. A shaft is inserted in the hosel portion 2 and fixed with an adhesive to constitute a golf club.
A face 3 of each of the golf club heads 1, 1A, and 1B comprises a plurality of corrugations 4 and a plurality of traces 5, 5A, or 5B formed by milling. The corrugations 4 extend in the toe-and-heel direction and are parallel to each other. A pitch a (the distance between two adjacent corrugations 4) of the corrugations 4 is between 2.8 mm and 3.6 mm. The corrugations 4 may have any sectional shape in the direction of depth, for example, a U shape, semicircular shape, V shape, square, or polygonal shape.
The traces 5 form an S shape, and both the traces 5A and 5B form arcuate curves.
The traces 5A in
The traces 5B in
In the embodiments shown in
In the golf club head 1 of
In
A pitch b (the distance between the adjacent two traces) of the traces 5, 5A, or 5B is between 0.1 mm and 1 mm, The pitch b is preferably between 0.1 mm and 0.5 mm.
On the surface that has undergone milling, the traces extend in the form of sharp ridge-like convex streaks, and the portions among the traces extend in the form of arcuate concave streaks. The depths of the concave streaks (the differences in height between the vertexes of the convex streaks and the deepest portions of the concave streaks) are preferably between 15 μm and 30 μm.
In the golf club heads 1, 1A, and 1B formed in this manner, as the traces 5, 5A, and 5B are dense, the amount of spin increases.
In particular, in the golf club head 1 in
In contrast to the golf club head 1 in
In the golf club head 1, the corrugations 4 may be formed on the face 3, and thereafter the face 3 may undergo milling to form the arcs 5, 5A, or 5B. Preferably, the face 3 undergoes milling first to form the arcs 5, 5A, 5B, and thereafter the corrugations 4 are formed by cutting.
In this manner, in the manufacture of the golf club head, when forming the corrugations 4 after milling, the edges of the corrugations 4 become sharp to increase the amount of spin.
Preferably, no plating film is formed on the face 3 but an oxide film is formed, and the surface hardness is set to 300 Hv, preferably 250 Hv to 180 Hv. The plating film rounds the edges of the corrugations 4 and decreases steps in the traces. Surface treatment can harden the surface, thus preventing wear.
Preferably, the base material of the face 3 is carbon steel containing 0.1 wt % to 0.5 wt % of carbon, and the oxide film is a Fe3O4 film whose thickness is about 1 μm to 5 μm.
Such a film can prevent light reflection and glare. The low surface hardness as described above can provide a soft hitting feel, particularly a good hitting feel in the approach shot.
As the method of forming the Fe3O4 film, a method called a blackening treatment is preferable, in a 110° C. to 150° C., preferably 120° C. to 140° C. solution of caustic soda, sodium nitrate, sodium nitrite, or the like, and is picked from the solution after the lapse of an appropriate time by checking the degree of discoloration. The dipping time may be about 5 min to 30 min depending on the concentration of the solution. Thus, an oxide film can be formed very easily.
After forming the oxide film, preferably, a corrosion inhibitor oil may be applied to the golf club head to prevent corrosion. Particularly, if putting an oxidized head in a vessel such as a pot containing a corrosion inhibitor oil and boiling the head, the corrosion inhibiting effect can be enhanced.
In each of the golf club heads 1, 1A, and 1B, the entire golf club head may be formed of one material by forging or casting monolithically.
Alternatively, the face 3 may be formed of a face plate. The head main body portion other than the face plate may be formed of a material different from that of the face plate. The face plate may be fixed to the head main body by caulking, screw fitting, shrink fitting, expansion fit, welding (e.g., laser welding or electron beam welding), or the like. Forming the face plate separately of the main body of the head can facilitate machining of the face 3. Also, the degrees of freedom in selecting the material of the face 3 increase.
The main body of the head is preferably made of steel, particularly stainless steel. The face 3 is preferably made of soft iron (carbon steel S15C to S35C), stainless steel, pure titanium, a titanium alloy, a copper alloy such as a beryllium-copper alloy, or the like.
The suitable manufacturing conditions and the like for the golf club heads 1, 1A, and 1B will be described in detail.
First, a round bar made of carbon steel S15C to S35C (a steel stock containing 0.15% to 0.35% of carbon) is cut into a necessary size and forged. For forging, the steel stock (carbon steel) heated to 1,000° C. or more is set in two, upper and lower, molds and forged. This forging is repeated several times to form the shape of an iron golf club head. After that, burrs are removed, and an oxide film is removed using a grinder such as a belt sander. Rough finish polishing and semi-finish polishing are performed. During the polishing, the face 3 is machined flat using the belt sander.
Subsequently, the steel stock is fixed in a lower mold that conforms to the shape of the iron golf club head, and undergoes milling by an NC (numerical controlled) milling machine. At this time, the NC milling machine performs fine milling once for polishing. Then, the NC milling machine forms a circular cutting pattern using a slightly rough blade. The suitable diameter of the blade is about 60 mm to 180 mm. If the diameter is small, the blade must reciprocate many times to form the cutting pattern on the face 3, requiring a long period of time.
Milling forms the highly accurate face 3. The NC milling machine or an engraving machine forms the corrugations 4 with reference to the face 3. The diameter of the blade used for forming the corrugations 4 is approximately 0.7 mm (0.0275 inch) (inclusive) to 0.9 mm (0.035 inch) (exclusive). Thus, the blade forms the grooves with accurate depths and widths.
When forming the golf club head with this process, the edges of the corrugations 4 are not rounded at the intersections with the face 3, so that a golf club head that can easily hit the ball with backspin can be obtained. The amount of backspin can also be increased by leaving the traces formed by milling on the face 3.
Casting may be performed in place of forging. In the case of casting, a golf club head is manufactured with almost the same process. In casting, stainless steel is employed.
If the golf club head is formed of stainless steel by casting, it is also fixed in a lower mold that conforms to the shape of the iron golf club head, and undergoes milling by the NC milling machine. Preferably, a circular cutting pattern which is obtained at this time may be left, and the corrugations 4 (slightly narrow and shallow) which are formed in advance are utilized to form the corrugations 4 by the NC milling machine, as described above. Generally, stainless steel (17-4 PH or the like) is harder than carbon steel (soft iron) used to form the iron golf club head. If forming preliminary grooves in advance to facilitate machining, the service life of the milling blade can be extended.
Then, the following treatment may be performed so that the effect of increasing the amount of spin lasts sufficiently long or corrosion is prevented. For example, an oxide film is formed as described above on the iron surface.
When the face 3 is made of titanium, stainless steel, or the like, the oxide film treatment can also be performed positively. If the face 3 is made of titanium, heat treatment at about 600° C. can form a TiO2 film on the face 3. If the face 3 is made of stainless steel or the like, for example, a method of dipping the golf club head in a nitrate-based oxidizing agent can be employed. If treating the golf club head under high temperature, the plate may deform. Therefore, the oxidization treatment of dipping the golf club head in an oxidizing solution is preferable.
The surface of the face 3 may be hardened to prevent wear of the face 3, so that the effect described above lasts. As the hardening method, carburizing treatment, nitriding treatment, Tufftride treatment, or the like is preferable. Any one of these treatments hardens the surface itself, in the same manner as the oxidizing treatment described above. Accordingly, unlike in plating, no extra layer is formed on the face 3. Therefore, the traces 5, 5A, or 5B and the edges formed by the corrugations 4 and face 3 become sharp to enhance the backspin effect. As the carburizing treatment is generally performed at 800° C. to 1,000° C., the nitriding treatment with heat of approximately 500° C. is preferable. The Tufftride (salt-bath soft nitriding) treatment is also preferable as it performs treatment with heat of approximately 6000° C. Ion nitriding treatment or soft nitriding treatment as the nitriding treatment is preferable as it takes a shorter period of time than gas nitriding treatment. Ion nitriding treatment is particularly preferable as it can be performed at 5000° C. or lower.
A soft iron material S20C was forged to manufacture a golf club head element with a loft angle of 58°. The element was milled to form 0.2-mm pitch S-shaped traces. After that, the engraving machine formed corrugations on the element. The corrugations had a groove width of 0.85 mm, groove depth of 0.45 mm, and pitch of 3.6 mm. Subsequently, blackening treatment was performed to form a 178-Hv hardness Fe3O4 film. After that, a corrosion inhibitor oil was applied to the element. No strain was observed on the face, and the milling marks were left clearly.
A shaft was attached to the golf club head to form a golf club (club length: 35 inches). This golf club underwent actual hitting evaluation assuming a case of aiming at a pin about 40 yards ahead. The results are as follows. The evaluation was performed by measuring the amount of backspinfor 10 hits.
As Comparative Example 1, a material S20C was forged, and the obtained element was polished by a belt sander. Corrugations were engraved on the element using a roll press. The element underwent nickel plating, chrome plating, and sandblasting to fabricate a golf club head. This golf club head was evaluated in the same manner.
As Comparative Example 2, corrugations were engraved again on the head of Comparative Example 1 using an engraving machine to fabricate a golf club head. This golf club head was evaluated in the same manner. Table 1 shows the results.
As shown in Table 1, in Comparative Example 1, backspins were few, and variations in the amount of backspin were large. In Comparative Example 2, although backspins were few, the amount of backspin was stable and variations were small. In contrast to this, in Example 1, the amount of backspin increased, and variations in the amount of backspin were small and stable.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-200836, filed Jul. 24, 2006 which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-200836 | Jul 2006 | JP | national |
