Patent Grant
9808681
This application claims priorities under 35 USC 119 to Japanese Patent Application No. 2015-105628 filed on May 25, 2015 and to Japanese Patent Application No. 2015-105629 filed on May 25, 2015, the entire contents which are incorporated herein by reference.
The present invention relates to a golf club head and, more specifically, to a hollow golf club head.
The head of a wood-type golf club such as a driver or a fairway wood is often hollow and made of metal. A hollow wood-type golf club head has a face part for striking the ball, a crown part comprising the upper surface part of the golf club head, a sole part comprising the bottom surface part of the golf club head, a side part comprising the side surface part on the back side and the heel side, and a hosel part. A shaft is inserted into the hosel part and secured using an adhesive. Recently, a golf club known as a utility club has become widely available. One type of utility golf club that has become widely available is a golf club with a hollow head resembling that of a wood-type golf club head (that is, having a face part, a sole part, a side part, a crown part, and a hosel part).
Aluminum alloys, stainless steel, and titanium alloys are used as the metal constituting the hollow golf club head, but titanium alloys have become more widely used in recent years.
As described in Patent Documents 1 and 2, the thickness of the central portion of the face part is known to be greater than that of the peripheral portion.
Patent Document 3 describes a golf club head having a plurality of cells in the face plate.
Patent Documents 4 and 5 describe a simulation analysis of stress on a golf club head using the finite element method.
As described in Patent Documents 6 through 8, reducing the rigidity of the crown part increases the rigidity of the sole part of a hollow golf club head, the relative deflection of the crown part when a golf ball is struck, and the launch angle of the golf ball.
In order to reduce the rigidity of the crown portion, a thin, low-rigidity region and a thick, high-rigidity region are provided in the crown part of a hollow golf club head as described in Patent Document 6. A hollow golf club head in which a first thin portion and a second thin portion have been provided in the crown part is described in Patent Document 7. A hollow golf club head in which rigidity is reduced by providing a thin portion closer to the rear portion than to the front portion of the crown part is described in Patent Document 8.
[Patent Document 1] JP2002-45445A
[Patent Document 2] JP2013-234A
[Patent Document 3] JP2014-526366A
[Patent Document 4] JP2006-181189A
[Patent Document 5] U.S. Pat. No. 5,009,525
[Patent Document 6] JP2007-151758A
[Patent Document 7] JP2013-240404A
[Patent Document 8] JP2005-137788A
A first object of the present invention is to provide a golf club head in which a low-rigidity portion can be provided at the desired location in the face part.
A second object of the present invention is to provide a golf club head enabling the entire face part to have the same rigidity and the coefficient of restitution to be constant over the entire face part.
A third object of the present invention is to provide a golf club head in which a low-rigidity portion can be provided in the crown part to increase the relative deflection of the crown part when a golf ball is struck and to increase the launch angle of the golf ball.
A fourth object of the present invention is to provide a golf club head in which the minimum required strength can be imparted to the crown part.
A hollow golf club head of the invention comprises a face part, a sole part, a side part, a crown part, and a hosel part, wherein at least one of the face part and the crown part has portions of two different rigidities that are first and second rigid portions, the first rigid portion has a first rigidity, the second rigid portion is made of the same material as the first rigid portion, and the second rigid portion has the same thickness as the first rigid portion but has a lower rigidity than the first rigidity of the first rigid portion.
In one embodiment of the invention, the one of the face part and the crown part having the first and second rigid portions is press-worked.
In one embodiment of the invention, the one of the face part and the crown part having the first and second rigid portions is formed with a single seamless member.
In one embodiment of the invention, the golf club head is formed with a single seamless member.
In one embodiment of the invention, the second rigid portion has a porous form.
In one embodiment of the invention, the second rigid portion has a hollow form.
In one embodiment of the invention, the second rigid portion has a rigidity that is ranged from 60% to 90% of the first rigid portion.
In another invention, a hollow golf club head comprises a face part, a sole part, a side part, a crown part, and a hosel part, wherein at least one of the face part and the crown part has portions of two different thicknesses that are first and second thickness portions, the first thickness portion having a first thickness, and the second thickness portion having a second thickness that is different from the first thickness, and a rigidity of the first thickness portion is the same as a rigidity of the second thickness portion.
In one embodiment of the another invention, the one of the face part and the crown part having the first and second thickness portions has a uniform rigidity through the entirety thereof.
In the invention, the same rigidities mean that they are substantially the same. They do not necessarily mean exactly the same value. For example, where one portion has rigidity K1 and another portion has rigidity K2 and a rigidity differential value, which is (K1−K2), is 10% or less than an average rigidity value, which is (K1+K2)/2, rigidities K1 and K2 are regarded as the same. With respect to the thickness, the same thickness is regarded in the same fashion. For example, where one portion has thickness T1 and another portion has thickness T2 and a thickness differential value, which is (T1−T2), is 10% or less than an average thickness value, which is (T1+T2)/2, thicknesses K1 and K2 are regarded as the same.
In a golf club head according to a first aspect of the present invention, a second rigid portion of the face part is identical to a first rigid portion in terms of material and thickness but has a lower rigidity. As a result, the low-rigidity portion can be arranged at the desired location in the design process.
In a golf club head according to a second aspect of the present invention, a first thickness portion and a second thickness portion of the face part have the same rigidity. As a result, the entire face part has the same rigidity and the coefficient of restitution is constant over the entire face part.
In a golf club head according to a third aspect of the present invention, a second rigid portion of the crown part is identical to a first rigid portion in terms of material and thickness but has a lower rigidity. As a result, the relative deflection of the crown part is increased when a golf ball is struck, and the launch angle of the golf ball is increased.
In a golf club head according to a fourth aspect of the present invention, a first thickness portion and a second thickness portion of the crown part have the same rigidity. As a result, the minimum required strength can be imparted to the first thickness portion and the second thickness portion.
The following is an explanation of a golf club head in an embodiment of the present invention with reference to the drawings. In the present invention, high-rigidity portions are denoted by Hx and low-rigidity portions are denoted by Lx (where x is an arbitrary number).
The golf club head 1 shown in
The face part 2 is the surface which strikes the ball. The sole part 3 comprises the bottom surface part of the golf club head, and the crown part 5 comprises the upper surface part of the golf club head. The side part 4 comes into contact with the sole part 3 and the crown part 5, and extends from the toe side to the heel side via the back side. The shaft is secured to the hosel part 6.
In the present embodiment, low-rigidity portions (second rigidity portions) L11-L14 and L15-L18 are provided, respectively, on the toe side 2t and the heel side 2h of the face part 2. A high-rigidity portion (first rigidity portion) H19 is provided in addition to the low-rigidity portions L11-L18.
The thickness tf of the face part 2 is the same in the low-rigidity portions L11-L18 and the high-rigidity portion H19. The central portion 2m of the face part 2 also has a thickness equal to that of the toe side 2t and the heel side 2h.
The entire face part 2 is made of the same material (for example, a titanium alloy). The thickness of the low-rigidity portions L11-L18 and the high-rigidity portion H19 is the same, but the rigidity is reduced relative to the high-rigidity portion H19 by the presence of hollow chamber parts 10f. Preferably, the rigidity of the low-rigidity portions L11-L18 is from 60 to 90%, particularly from 65 to 85%, of the rigidity of the high-rigidity portion H19.
In the present embodiment, the hollow chamber parts 10f have a flat disk-like shape. Preferably, the diameter of the hollow chamber parts 10f when the face part 2 is viewed from the front is 0.5 mm or more, particularly 1 mm or more, and 10 mm or less, particularly 5 mm or less. Preferably, the thickness of the hollow chamber parts 10f, that is, the dimension in the thickness tf direction of the face part 2 is 10% or more, particularly 20% or more, and 50% or less, particularly 30% or less of the thickness tf of the face part 2.
The low-rigidity portions L11-L18 are formed by arranging a plurality of hollow chamber parts 10f at intervals in the toe-heel direction. Preferably, the arrangement pitch of between hollow chamber parts 10f, 10f in the toe-heel direction is 0.5 mm or more, particularly 1 mm or more, and 30 mm or less, particularly 10 mm or less.
In the present embodiment, low-rigidity portions L11-L14 and L15-L18 are each arranged in four rows. However, they may be arranged in three or fewer rows or in five or more rows. When the low-rigidity portions are provided in a plurality of rows, the preferred arrangement pitch bf between low-rigidity portions in the crown-sole direction is 1 mm or more, particularly 3 mm or more, and 20 mm or less, particularly 30 mm or less. Low-rigidity portions may be similarly provided in the crown part as well.
Preferably, the length of the low-rigidity portions L11-L18 in the toe-heel direction is 3 mm or more, particularly 5 mm or more, and 30 mm or less, particularly 20 mm or less.
As shown in
In a golf club head 1 with this configuration, the entire face part 2 has a uniform thickness, and low-rigidity portions L11-L18 are provided in the toe side 2t and the heel side 2h of the face part 2. As a result, deflection of the toe side 2t and the heel side 2h of the face part 2 is increased when a golf ball is struck. When a golf ball is struck with this golf club head 1, the initial velocity of the golf ball is increased and the flight distance of the ball is lengthened.
In the present embodiment, the shape, size, and distribution of hollow chamber parts 10f can be established by forming holes 9f, 9f′ of a certain shape and size in the face plates 2P, 2P′. As a result, golf club heads with the desired degree of deflection on the toe side 2t and heel side 2h of the face part 2 can be readily manufactured.
In the present embodiment, all of the low-rigidity portions L11-L18 extend in the toe-heel direction, but they may extend in another direction. Examples are shown in
In the golf club head 1A in
In the golf club head 1B in
The configuration of the golf club heads 1A, 1B with the exception of the face part 2 is the same as that of golf club head 1 and identical components are denoted by the same reference numbers.
This golf club head 1C also has a face part 2, a sole part 3, a side part 4, a crown part 5, and a hosel part 6, and the entire head is integrally made of metal.
The face part 2 has a first thickness portion H31 with a greater thickness tf1 and a second thickness portion L32 with a lesser thickness tf2. In the present embodiment, the first thickness portion H31 occupies the center portion 2m of the face part 2. The second thickness portion L32 surrounds the first thickness portion H31 and extends over the toe side 2t, the crown side 2c, the heel side 2h, and the sole side 2s.
The first thickness portion H31 is provided so that the hollow chamber parts 10f have a substantially uniform distribution. In this way, the rigidities of the first thickness portion H31 and the second thickness portion H32 are substantially equal. The thickness tf2 of the second thickness portion L32 is preferably from 50 to 80% of the thickness tf1 of the first thickness portion H31.
The golf club head 1C can be designed so that the face part 2 has the minimum required strength. The minimum required strength of the golf club head 1C, particularly the face part 2, can be determined using the finite element method (FEM) disclosed in Patent Documents 4 and 5. In other words, FEM analysis can be used to design the head so that the portions subjected to low stress have low rigidity. In this way, the minimum required rigidity can be realized.
For example, in a model of the golf club head 1C without a hollow chamber part, the thickness is determined by FEM analysis and the difference in rigidity between the first thickness portion and the second thickness portion is determined from the shape (curve) of the face part. The hollow chamber parts 10f are then arranged in the first thickness portion H31 with the greater thickness so as to eliminate the difference in rigidity.
When the entire face part 2 has the same rigidity, the coefficient of restitution is constant over the entire face part 2. Also, the stress from striking a ball is simulated, and the hollow chamber parts 10f are arranged so that the face part 2 has the minimum required rigidity to withstand this stress.
At the very least, the face part 2 of the golf club heads 1-1C can be obtained by press-working a face plate 2P, 2P′. However, press-working may be omitted.
The face plate 2P, 2P′ (or the face part 2 when no press working is performed) is preferably manufactured as a single seamless component using the metal powder molding method. In the metal powder molding method, metal powder is exposed to a high-energy beam such as an electron beam or laser beam to sinter the metal powder and create the desired three-dimensional shape.
In the present explanation, the hollow chamber parts 10f have a flat disk-like shape. However, the hollow chamber parts are not limited to this shape. A face plate or a face part can be molded with any number of hollow chamber parts of any shape or size using the metal powder molding method. Parts other than the face part can also be molded using the metal powder molding method. When press-working is not performed, the entire golf club head can be molded as an integrated unit using the metal powder molding method. In this way, a golf club head can be molded as a single seamless component.
The molded product obtained in a molding step using the metal powder molding method can then be subjected to heat treatment, surface grinding and polishing, painting, and plating to obtain the final golf club head.
One example of the present invention was explained above, but the present invention can have other configurations.
In the present invention, such as in golf club heads 1-1C, a plurality of very small hollow chamber parts 10f can be provided to partially reduce the rigidity of the face part. One or more large hollow chamber parts may also be provided to partially reduce the rigidity of the face part.
The present invention can also be applied to the head of a fairway wood other than a driver or to the head of a utility club.
The following is an explanation of a golf club head in another embodiment of the present invention with reference to the drawings.
The golf club head 1E shown in
The face part 2 is the surface which strikes the ball. The sole part 3 comprises the bottom surface part of the golf club head, and the crown part 5 comprises the upper surface part of the golf club head. The side part 4 comes into contact with the sole part 3 and the crown part 5, and extends from the toe side to the heel side via the back side. The shaft is secured to the hosel part 6.
In the present embodiment, the crown part 5 has a crown front portion 5f on the face side of the middle and a crown rear portion 5r on the back side of the middle in the face-back direction. Low-rigidity portions (second rigidity portions) L51, L52, and L53 are provided in the crown front portion 5f. The crown front portion 5f outside of the low-rigidity portions L51-L53 has a high-rigidity portion (first rigidity portion) H15.
The thickness tc of the crown front portion 5f is the same in the low-rigidity portions L51-L53 and the high-rigidity portion H15. The thickness of the rear crown portion 5r is the same as the thickness of the front crown portion 5f in the present embodiment, and the thickness tc of the entire crown portion is the same. However, at least some of the rear crown portion 5r has a different thickness from the front crown portion 5f. Also, the peripheral portion 5c of the crown part 5 on the toe side, back side, and heel side are different in thickness from the front crown portion 5f. For example, it can be thicker than the front crown portion 5f.
The entire crown part 5 is made of the same material (for example, a titanium alloy). The thickness of the low-rigidity portions L51-L53 is the same as the thickness of the high-rigidity portion H15, but the presence of hollow chamber parts 10c reduces their rigidity relative to the high-rigidity portion H15. Preferably, the rigidity of the low-rigidity portions L51-L53 is from 60 to 90%, particularly from 65 to 85%, of the rigidity of the high-rigidity portion H15.
In the present embodiment, the hollow chamber parts 10c have a flat disk-like shape. Preferably, the diameter of the hollow chamber parts 10c when the crown part 5 is viewed from the top (or crown-sole direction like in
The low-rigidity portions L51-L53 are formed by arranging a plurality of hollow chamber parts 10c at intervals in the toe-heel direction. Preferably, the arrangement pitch ac between hollow chamber parts 10c, 10c in the toe-heel direction is 1 mm or more, particularly 3 mm or more, and 20 mm or less, particularly 10 mm or less.
In the present embodiment, low-rigidity portions L51-L53 are arranged in a total of three rows. However, they may be arranged in one row, two rows, or four or more rows. When the low-rigidity portions are arranged in a plurality of rows, the preferred arrangement pitch be between low-rigidity portions in the face-back direction is 3 mm or more, particularly 5 mm or more, and 30 mm or less, particularly 20 mm or less. Low-rigidity portions may also be provided in the rear crown portion 5r.
The preferred interval between the low-rigidity portion L51 farthest on the face side and the edge portion of the crown part 5 on the face part 2 side is 1 mm or more, particularly 5 mm or more, and 30 mm or less, particularly 20 mm or less.
As shown in
In a golf club head 1E with this configuration, low-rigidity portions L51-L53 are provided in the crown part 5. As a result, deflection of the crown part 5 is increased when a golf ball is struck. When a golf ball is struck with this golf club head 1E, the launch angle of the golf ball is increased and the flight distance of the ball is lengthened.
In the present embodiment, the shape, size, and distribution of hollow chamber parts 10c can be established by forming holes 9c, 9c′ of a certain shape and size in the crown plates 5P, 5P′. As a result, golf club heads with the desired degree of deflection in the crown part 5 can be readily manufactured.
In the present embodiment, all of the low-rigidity portions L51-L53 extend in the toe-heel direction, but they may extend in another direction. Examples are shown in
In the golf club head 1F in
In the golf club head 1G in
In the golf club head 1H in
In the golf club head 1J in
The rest of the configuration of the golf club heads 1E-1J is identical to golf club head 1E and identical components are denoted by the same reference numbers.
This golf club head 1K also has a face part 2, a sole part 3, a side part 4, a crown part 5, and a hosel part 6, and the entire head is integrally made of metal.
The crown part 5 has a first thickness portion H91 with a greater thickness tc1 and a second thickness portion L92 with a lesser thickness tc2. In the present embodiment, the first thickness portion H91 occupies the face side of the crown part 5. However, it may also occupy the tow side, heel side, back side, or center of the crown part 5. A plurality of first thickness portions H91 may also be provided.
The first thickness portion H91 is provided so that the hollow chamber parts 10c have a substantially uniform distribution. In this way, the rigidity of the first thickness portion H91 and the second thickness portion L92 is substantially equal. The thickness of the second thickness portion L92 is preferably from 60 to 80% of the thickness of the first thickness portion H91.
The golf club head 1K can be designed so that the crown part 5 has the minimum required strength. The minimum required strength of the golf club head 1E, particularly the crown part 5, can be determined using the finite element method (FEM) disclosed in Patent Documents 9 and 10. In other words, FEM analysis can be used to design the head so that the portions subjected to low stress have low rigidity. In this way, the minimum required rigidity can be realized.
For example, in a model of the golf club head 1K without a hollow chamber part, the thickness is determined by FEM analysis and the difference in rigidity between the first thickness portion and the second thickness portion is determined from the shape (curve) of the crown part. The hollow chamber parts 10c are then arranged in the first thickness portion H91 with the greater thickness so as to eliminate the difference in rigidity.
When the entire crown part has the same rigidity, the crown part experiences increased deflection. Also, the stress from striking a ball is simulated, and the hollow chamber parts 10c are arranged so that the crown part has the minimum required rigidity to withstand this stress.
At the very least, the crown part 5 of the golf club heads 1E-1K can be obtained by press-working a crown plate 5P, 5P′. However, press-working may be omitted.
The crown plate 5P, 5P′ (or the crown part 5 when no press working is performed) is preferably manufactured as a single seamless component using the metal powder molding method. In the metal powder molding method, metal powder is exposed to a high-energy beam such as an electron beam or laser beam to sinter the metal powder and create the desired three-dimensional shape.
In the present explanation, the hollow chamber parts 10c have a flat disk-like shape. However, the hollow chamber parts are not limited to this shape. A crown plate or a crown part can be molded with any number of hollow chamber parts of any shape or size using the metal powder molding method. Parts other than the crown part can also be molded using the metal powder molding method. When press-working is not performed, the entire golf club head can be molded as an integrated unit using the metal powder molding method. In this way, a golf club head can be molded as a single seamless component.
The molded product obtained in a molding step using the metal powder molding method can then be subjected to heat treatment, surface grinding and polishing, painting, and plating to obtain the final golf club head.
One example of the present invention was explained above, but the present invention can have other configurations.
In the present invention, such as in golf club heads 1E-1K, a plurality of very small hollow chamber parts 10 can be provided to partially reduce the rigidity of the crown part. One or more large hollow chamber parts may also be provided to partially reduce the rigidity of the crown part.
The present invention can also be applied to the head of a fairway wood other than a driver or to the head of a utility club. In the examples of the present invention, ‘first thickness t1’ was embodied as tf1 and tc1, and ‘second thickness t2’ was embodied as tf2 and tc2.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-105628 | May 2015 | JP | national |
| 2015-105629 | May 2015 | JP | national |
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| Number | Date | Country |
|---|---|---|
| 2002-045445 | Feb 2002 | JP |
| 2005-137788 | Jun 2005 | JP |
| 2006-181189 | Jul 2006 | JP |
| 2007-151758 | Jun 2007 | JP |
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| 2013-240404 | Dec 2013 | JP |
| 2014-526366 | Oct 2014 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20160346645 A1 | Dec 2016 | US |
