1. Field of the Invention
The present invention relates to a golf club head which can improve a rebound performance of the head.
2. Description of the Related Art
In order to improve the rebound performance of such a club head b, it is desirable to enlarge a non-supported area g with a flexibility of the face plate c.
In the conventional club head b, however, if a length Wi of a non-supported part g of the face plate c becomes large, a joint strength between the face plate c and the face mount f becomes low according to a decrease of a mount width Wc of the head main body d.
It is therefore, an object of the present invention to provide a golf club head which can improve the rebound performance without decreasing the joint strength between the face plate and head main body.
According to the present invention, a golf club head comprises a face plate having a base portion comprising a front surface forming a club face for hitting a ball and a circumferential surface comprising a front zone of a circumference of the club head, and a rib protruding from a back surface of the base portion backwardly and extending along the circumferential surface of the base portion so as to define a first region surrounded thereby on the back surface, and a head main body being provided with a face mount comprising a recess holding the rib without contacting the first region.
Embodiment of the present invention will now be described in detail in conjunction with the accompanying drawings.
The club head 1 comprises an iron-type golf club head including a club head base body 1A and a hosel 1B.
The club head base body 1A includes a club face F for hitting a ball, a back face Bf in an opposite side of the club face, and a circumference P of the club head extending therebetween. The circumference P of the club head includes: a top surface Tb extending to a rear side of the club head from an upper edge of the club face F and forming an upper surface of the club head; a sole surface (So) extending to the rear side from a lower edge of the club face F and forming a lower surface of the head; and a toe surface (To) connecting between the top surface Tb and the sole surface (So).
Further, the hosel 1B is provided in a heel side of the club head base body 1A. The hosel 1B has a shaft insertion hole h to which a shaft (not shown) is installed, and an axial center line CL thereof is substantially equal to a shaft axis.
In this embodiment, the club head 1 comprises two components including a face plate 2 forming at least a part (a major part in this embodiment) of the club face F, and a head main body 3 to which the face plate 2 is attached.
Both of the face plate 2 and the head main body 3 are made of a metal material. Especially, in order to provide the head 1 in which a moment of inertia and a sweet area are large, a metal material having a specific gravity smaller than the head main body 3 is preferably used in the face plate 2.
The face plate 2 is preferably used, for example, a pure titanium, a titanium alloy, an aluminum alloy, a maraging steel, an amorphous alloy or the like. Further, the head main body 3 is preferably used, for example, a stainless steel such as SUS630, SUS255, SUS450 and the like, the maraging steel, an Ni alloy or a soft iron. A resin, a fiber reinforced resin or the like can be used in a part of the club head 1.
The face plate 2 comprises a base portion 4, and a rib 5 protruding to a rear side from a back surface 4b of the base portion 4, as shown in
The base portion 4 including: a front surface 4a forming the club face F; the back surface 4b in an opposite side thereto; and a circumferential surface 4c joining between the back surface 4b and the front surface 4a and forming at least a part of front zone of the circumference P of the club head 1.
The base portion 4 is formed substantially at a fixed thickness tf except a face line 14 on the club face F and the like. In this embodiment, the thickness tf of the base portion 4 is not particularly limited, however, in order to improve a durability and a rebound performance, it is desirable that the thickness tf is preferably set not less than 1.0 mm, more preferably not less than 1.5 mm and further preferably not less than 2.0 mm, but it is further desirable that the thickness tf is preferably set not more than 4.0 mm, more preferably not more than 3.5 mm and further preferably not more than 3.0 mm. Further, the base portion 4 may be formed in such a manner as to have a thin peripheral portion and a thick center portion.
Further, the circumferential surface 4c of the base portion 4 includes: a top side surface 4c1 forming the front zone of the top surface Tb; a sole side surface 4c2 forming the front zone of the sole surface (So); a toe side surface 4c3 forming the front zone of the toe surface (To); and a heel side surface 4c4 joining between the top side surface 4c1 and the sole side surface 4c3 in the heel side. The face plate 2 mentioned above can form a major part (approximately entire region) of the face F. The heel side surface 4c4 is disconnected short of the hosel 1B, and is covered with the head main body 3.
The rib 5 protrudes backwardly of the club head 1 from the back surface 4b of the base portion 4, as shown in
The rib 5 is structured such that a cross section thereof is formed approximately in a rectangular shape, and a notch 7 is provided in a root side thereof. The notch 7 is formed approximately in a triangular cross sectional shape reducing a thickness of the rib 5, and extends along the outer peripheral surface 4c. Accordingly, the rib 5 has a maximum thickness Wa in a rear side, and has a portion with a thickness Wb smaller than the thickness Wa in a root side. Further, the cross sectional shape of the notch 7 is not limited to the illustrated aspect. An operation and the like of the notch portion 7 will be described later.
The head main body 3 comprises: one opening (O) penetrating in a front-back direction of the club head; a face mount 6 formed around the opening (O) and having an circumferential surface 6P forming a back zone of the circumference P of the club head 1; and the hosel 1B continuously provided in the heed side, as shown in
The face mount 6 includes: a top side rim 6a having a top side surface 6Pa forming a back zone of the top surface Tb and extending in a toe-heel direction of the club head; a sole side rim 6b having a sole side surface 6Pb forming a back zone of the sole surface (So); a toe side rim 6c having a toe side surface 6Pc forming a back zone of the toe surface (To) and joining the top side rim 6a and the sole side rim 6b; and a neck portion 6d joining the top side rim 6a and the sole side rim 6b in the heel side.
The opening (O) provides a space in which the face plate 2 can freely bend backwardly at a time of hitting the ball. Accordingly, a great bending of the face plate 2 is secured. In this case, the head main body 3 may be structured by a hollow type that a back wall portion (not shown) which is not brought into contact with the base portion 4 of the face plate 2 is provided in place of the penetrating opening portion O.
Further, the face mount 6 is provided with a recess 8 holding the rib 5 without being in contact with the first region 4bi of the face plate 2.
As shown in
The outer wall portion 8A continuously extends annularly while being in contact with an outer surface 5o of the rib 5, as shown in
The engagement portion 9 is formed, for example, in accordance with the following steps.
First, as shown in
Next, the rib 5 of the face plate 2 is inserted to the recess 8, and both the components are temporarily assembled. At this time, the protrusion 11 increases a length of the outer wall portion 8A, and serves for securely holding the rib 5.
Next, both the components 2 and 3 are pressed to each other in accordance with a press or the like. Accordingly, the protrusion 11 is strongly pressed to the second region 4bo of the base portion 4 so as to be plastically deformed. At this time, the protrusion 11 enters into the notch 7 provided in the outer surface 5o of the rib 5 on the basis of an operation of the taper surface 11a. Accordingly, the engagement portion 9 is formed in the outer wall portion 8A. At a time of the pressing mentioned above, an adhesive agent may be used together. An outer appearance of the plastically deformed portion is not generally good, however, since the engagement portion 9 does not appear in an outer portion of the club head 1, the beauty of the head is maintained.
In order to securely form the engagement portion as mentioned above, it is desirable that the protruding length Lh of the protrusion 11 is preferably not less than 0.3 mm, and more preferably not less than 0.5 mm, and it is desirable that an upper limit thereof is preferably not more than 1.5 mm, and more preferably not more than 1.0 mm.
Further, in order to further smoothen the temporary assembly, as shown in
The inner wall portion 8B continuously extends annularly while being in contact with the inner surface 5i of the rib 5. Further, a gap 10 is provided between the front end 8Bt of the inner wall portion 8B and the first region 4bi of the base portion 4. In this embodiment, the front end 8Bt of the inner wall portion 8B is formed by a plane which is approximately in parallel to the surface of the first region 4bi.
The gap 10 provides a space in which the first region 4bi of the base portion 4 can freely bending backwardly at a time of hitting the ball. Accordingly, the large first region 4bi which is not brought into contact with the head main body 3 is formed in the large face plate 2. Therefore, in the club head 1 in accordance with the present embodiment, the face plate 2 can bend largely at a time of hitting the ball, and it is possible to obtain an improvement of a rebound performance and a long carry.
In order to securely prevent the contact between the first region 4bi and the front end 8Bt of the inner wall portion 8B and improve a bonding strength, it is desirable that a length Ls of the gap 10 (measured in the perpendicular direction to the club face F) is preferably not less than 50 micron, more preferably not less than 0.7 mm, and further preferably not less than 1.0 mm, but it is preferably not more than 3.0 mm, more preferably not more than 2.0 mm, and further preferably not more than 1.5 mm.
Further, in order to obtain a sufficient engagement effect with the rib 5 and achieve a weight saving, it is desirable that a contact length Lc between the inner wall portion 8B and the inner surface 5i of the rib 5 is preferably set not less than 0.5 mm, more preferably not less than 1.0 mm, and further preferably not less than 1.5 mm, but it is preferably set not more than 4.0 mm, more preferably not more than 3.0 mm, and further preferably not more than 2.5 mm.
Further, in order to obtain a larger bonding strength between the face plate 2 and the head main body 3, it is desirable that a height Lt of the rib 5 measured in the perpendicular direction to the face F (corresponding to a contact length with the club face F between the outer wall portion 8A and the outer peripheral surface 5o of the rib 5 in this embodiment) is preferably set not less than 1.0 mm, more preferably not less than 1.5 mm, and further preferably not less than 2.0 mm, but it is preferably set not more than 5.0 mm, more preferably not more than 4.0 mm, and further preferably not more than 3.0 mm.
Further, if a distance W1 from the circumferential surface 4c of the base portion 4 to the rib 5 is too small, there is a risk that the outer wall portion 8A of the recess 8 becomes thin and a strength of the engagement portion 9 is lowered. Accordingly, it is desirable that the distance W1 is preferably set not less than 1.0 mm, and more preferably not less than 2.0 mm. On the other hand, if the distance W1 is too large, there is a risk that an area of the first region 4bi of the base portion 4 is lowered so as to deteriorate the rebound performance. Accordingly, it is desirable that the distance W1 is preferably set not more than 4.0 mm, and more preferably not more than 3.5 mm.
Further, it is desirable that the maximum thickness Wa of the rib 5 is preferably set not less than 1.0 mm, more preferably not less than 1.5 mm, and further preferably not less than 2.0 mm, but it is preferably set not more than 4.0 mm, more preferably not more than 3.5 mm, and further preferably not more than 3.0 mm.
Further, after press inserting both the components 2 and 3, the front end 8At of the outer wall portion 8A is brought into close contact with the second region 4bo of the base portion 4, and the rear end surface 5t of the rib 5 is brought into contact with the bottom 8C of the recess 8. accordingly, the backward force applied to the face plate 2 at a time of hitting the ball is sufficiently held by the head main body 3 via the front end 8At of the outer wall portion 8A and the bottom 8C, whereby a durability of the recess 8 can be maintained.
Further, the club head shown in
Further, in order to securely improve the rebound performance and the durability, in a vertical cross section in
Further, it is desirable that a ratio (Wi/WH) between the length Wi and a maximum length WH of the head parallel to the face F in the cross section mentioned above is preferably not less than 0.70, and more preferably not less than 0.80, and it is desirable that an upper limit thereof is preferably not more than 0.95, and more preferably not more than 0.90.
Further, the face mount 6 is provided with a return portion 12 extending toward an inner side from the recess 8. The return portion 12 is not brought into contact with the first region 4bi of the face plate 2 both at a time of standstill and at a time of hitting the ball. The return portion 12 is effective for concentrating much weight to the circumference P side, increasing the sweet area and the moment of inertia and regulating the club head gravity point G lower.
In the club head 1 in accordance with the embodiment, the recess 8 is continuously provided annularly, however, the club head 1 is not limited to the aspect mentioned above. A contributing ratio relating to the improvement of the rebound performance is comparatively small particularly in the heel side. Accordingly, for example, as shown in
Accordingly, the recess 8 may be provided in a part or an entire of the top side rim 6a, the sole side rim 6b and/or the toe side rim 6c of the face mount 6. In this case, as shown in
In accordance with an aspect in
In accordance with an aspect in
In accordance with an aspect in
Further, in accordance with an aspect in
In accordance with an aspect in
The description will be given above of the embodiments in accordance with the present invention, however, the present invention is not limited to the embodiments mentioned above, but can be modified by being changed in various aspects. For example, the face plate 2 and the head main body 3 can employ a pressure insertion mainly utilizing an elastic deformation, an adhesive bonding, a screw fastening and the like, in addition to a so-called caulking joint method utilizing one and/or the other plastic deformation.
Comparison Test:
In order to confirm the effect of the present invention, plural kinds of iron-type golf heads (5-iron, real loft angle 24 degrees) were manufactured on the basis of the specification in Table 1, and a rebound performance and a durability were tested.
Each of the head main bodies was used a precision casting product of lost wax of SUS630, and each of the face plates was used a plate material of Ti-6Al-4V. Then, the iron-type golf club head was manufactured by pressure inserting the face plate to the head main body. A thickness of the base portion of the face plate is unified to 3.0 mm. Further, in each of the aspects, as shown in
Rebound Performance Test
The rebound performance of the club head is obtained by calculating the repulsion coefficient on the basis of Procedure for Measuring the velocity Ratio of a Club Head for Conformance to Rule 4-1e, Revision 2 (Feb. 8, 1999) in USGA.
Durability Test
An iron type golf club having an entire length of 38 inch was manufactured by way of trial by fitting a shaft made of the fiber reinforcing resin (MP-300, Flex R manufactured by SRI sports Ltd.) to each of the test heads. Next, each of the test clubs was attached to a swing robot (manufactured by Miyamae company), and was regulated such that a head speed becomes 40 m/s, and 3000 of golf balls (“everio” manufactured by SRI sports company) are hit by each of the test clubs. Further, a state of the joint portion between the face plate and the head main body is visually checked per 100 balls.
Results of the test and the like are shown in Table 1.
Number | Date | Country | Kind |
---|---|---|---|
2005-051454 | Feb 2005 | JP | national |
2005-237772 | Aug 2005 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6506129 | Chen | Jan 2003 | B2 |
6676536 | Jacobson | Jan 2004 | B1 |
6709345 | Iwata et al. | Mar 2004 | B2 |
6971961 | Chen | Dec 2005 | B2 |
20040185960 | Chen | Sep 2004 | A1 |
20060073912 | Hsieh et al. | Apr 2006 | A1 |
Number | Date | Country |
---|---|---|
2004-242952 | Sep 2004 | JP |
Number | Date | Country | |
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20060194645 A1 | Aug 2006 | US |