1. Field of the Invention
The present invention relates to a hollow golf club head.
2. Description of the Related Art
The volume of a hollow golf club head increases every year, making the crown portion and sole portion thinner but larger in area. Therefore, a low-pitched impact sound is more likely to be generated at the time of striking a golf ball. Under the circumstances, golfers who prefer high-pitched impact sounds want golf club heads that generate higher-pitched impact sounds.
As a method for improving an impact sound, Japanese Patent Laid-Open No. 2009-233266 discloses a golf club head including a rib which traverses the sole portion, side portion, and crown portion. Also, Japanese Patent Laid-Open No. 2010-35915 discloses a golf club head including a recessed portion formed in the crown portion.
The recent golf club head often has a sole portion having a shape as its design feature. Therefore, a structure for improving an impact sound has a level of freedom higher in the crown portion than in the sole portion.
However, the crown portion generally has a shape which bulges out upward, and therefore has a relatively large curvature. Therefore, an impact sound with poor resonance is more likely to be generated.
It is an object of the present invention to provide a golf club head which generates a higher-pitched impact sound with better resonance.
According to the present invention, there is provided a hollow golf club head including a face portion, a crown portion having a shape which bulges out upward, and a sole portion, wherein the crown portion includes a vibration promotion region and a surrounding region which surrounds the vibration promotion region, and the vibration promotion region has one of a circular shape and an elliptical shape, and is flatter than the surrounding region.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The golf club head 10 takes the form of a hollow body, and its peripheral wall forms the face portion 11, a crown portion 12, a sole portion 13, and a side portion 14. The face portion 11 forms a face surface (striking surface). The crown portion 12 forms the top portion of the golf club head 10. The sole portion 13 forms the bottom portion of the golf club head 10. The side portion 14 forms the side portion of the golf club head 10. The side portion 14 includes toe-, back-, and heel-side portions. The golf club head 10 also includes a hosel portion 15 to which a shaft is to be attached.
The golf club head 10 is a driver golf club head. However, the present invention is applicable to wood type golf club heads including not only a driver golf club head but also, for example, a fairway wood type golf club head, utility (hybrid) type golf club heads, and other hollow golf club heads. The golf club head 10 can be made of a metal material such as a titanium-based metal (for example, 6Al-4V-Ti titanium alloy), stainless steel, or a copper alloy such as beryllium copper.
The entire crown portion 12 has a shape which bulges out upward. In this embodiment, the crown portion 12 includes a vibration promotion region S1 and a surrounding region S2 which surrounds the vibration promotion region S1. Again in this embodiment, the entire region of the crown portion 12, other than the vibration promotion region S1, is the surrounding region S2.
In this embodiment, the vibration promotion region S1 is a flat region having a surface flush with a virtual plane L3 which passes through the boundary between the vibration promotion region S1 and the surrounding region S2. However, the vibration promotion region S1 need not always be flat, and need only be flatter than the surrounding region S2. That is, the vibration promotion region S1 need only have a curvature smaller than that of the surrounding region S2. Therefore, the vibration promotion region S1 may bulge out more to the top than the virtual plane L3, like that shown in, for example,
In this embodiment, the vibration promotion region S1 has a circular shape. However, the vibration promotion region S1 may have an elliptical shape. The vibration promotion region S1 can be formed at an arbitrary position in the crown portion 12, but is preferably formed at the central portion of the crown portion 12 in terms of ease in generating vibration with a large amplitude at the time of impact. In this embodiment, the vibration promotion region S1 has a circular shape using the intersection point between lines L1 and L2 shown in
In general, as the head volume increases, it is necessary to reduce the thickness of the peripheral wall of the head while a required strength is ensured. The thickness of the crown portion 12 is preferably, for example, 0.3 mm (inclusive) to 1.0 mm (inclusive). Note that when the thickness of the crown portion 12 is to be set relatively large, it is preferably 1.2 mm (inclusive) to 2.5 mm (inclusive).
As the head volume increases, the area of each portion, in turn, increases, so the eigenvalue of the entire head decreases, and the eigenvalue (natural frequency) of the first-order vibration mode of the crown portion 12, in turn, decreases. In this case, therefore, a low-pitched impact sound is more likely to be generated at the time of striking a golf ball.
In this embodiment, the curvature of the vibration promotion region S1 rapidly increases on its peripheral edge. With this arrangement, the entire crown portion 12 is constrained, so the eigenvalue of its first-order vibration mode increases. The vibration promotion region S1 has a curvature smaller than that of the surrounding region S2, and therefore can more easily vibrate.
Note that the vibration promotion region S1 preferably includes the position of an antinode of the first-order vibration mode of the crown portion 12. This increases the vibration amplitude of the vibration promotion region S1, thereby further improving the resonance of an impact sound. The position of an antinode of the first-order vibration mode of the crown portion 12 can be obtained by modal analysis using a computer or eigenvalue analysis using the FEM.
Also, the vibration promotion region S1 may be thinner than the surrounding region S2. With this arrangement, the vibration promotion region S1 can more easily vibrate.
As the area of the vibration promotion region S1 reduces, an impact sound may have a higher pitch but have poorer resonance. Hence, the area of the vibration promotion region S1 is preferably, for example, 700 to 8,000 mm2.
A rib may be formed in a crown portion 12 in a region other than a vibration promotion region S1. Forming a rib makes it possible to further increase the eigenvalue of the first-order vibration mode of the crown portion 12, thereby increasing the pitch of an impact sound.
A rib is preferably formed on the inner peripheral surface of the crown portion 12. This makes it possible to make the rib invisible from the outside. A rib can be formed in the crown portion 12 by welding as a member separate from the parts which constitute the crown portion 12. However, forming a rib integrally with the constituent parts of the crown portion 12 makes it possible to reduce the number of parts, and therefore makes it easy to assemble them. An example in which ribs are formed integrally with the constituent parts of the crown portion 12 will be described below.
The golf club head 100 in this embodiment is formed by connecting a plurality of shell members 1 to 3 to each other. As a method of connecting the shell members 1 to 3 to each other, welding or adhesion, for example, is available, but welding is preferable in terms of connection strength. In this embodiment, the shell member 1 forms part of the crown portion 12. The shell member 2 forms part of the crown portion 12, a sole portion 13, a side portion 14, and a hosel portion 15. The shell member 3 forms a face portion 11.
The crown portion 12 is formed by connecting the shell members 1 and 2 to each other. The shell member 1 includes the entire vibration promotion region S1. Dividing the parts in this way makes it easy to form the vibration promotion region S1 especially when it is formed by forging.
The shell member 1 includes a front edge portion 1a on the side of the face portion 11, toe- and heel-side side edge portions 1b, and a back-side rear edge portion 1c. The front edge portion 1a is connected to the shell member 3 which forms the face portion 11. The side edge portions 1b and rear edge portion 1c are connected to the shell member 2.
Ribs are formed on the edge portion, other than the front edge portion 1a, among the edge portions of the shell member 1. That is, the rear edge portion 1c is provided with a rib RB1, and the side edge portions 1b are provided with ribs RB2. The front edge portion 1a is provided with no rib. This is because the front edge portion 1a is connected to the shell member 3 which forms the face portion 11, so the shell member 3 can ensure a constraint force which acts on the front edge portion 1a. However, the front edge portion 1a can also be provided with a rib. As described above, in this embodiment, the ribs RB1 and RB2 are formed across the entire region of the connection portion between the shell members 1 and 2.
The shell member 1 can be formed by forging a metal plate member. At this time, the ribs RB1 and RB2 can be formed by bending the end portions of the plate member. Hence, a rib can be formed more easily in this case than when the ribs RB1 and RB2 are formed as separate members.
The formation of the shell members 1 to 3 by forging offers a great advantage in easily forming thin shell members 1 to 3. As the head volume increases, it is necessary to reduce the thickness of the peripheral wall of the head. If casting is adopted as a manufacturing method, it is often difficult to reduce the thicknesses of the crown portion 12 and ribs RB1 and RB2 due to factors associated with the molten metal fluidity and the generation of blowholes.
Even if forging is adopted, a method of forming the crown portion 12 and ribs RB1 and RB2 as separate members, and connecting them to each other is troublesome. In this embodiment, a crown portion 12 and ribs RB1 and RB2 with smaller thicknesses can be formed more easily.
In terms of reducing the thickness in this way, the shell members 1 to 3 are preferably all forged members but may be a combination with a forged member. Even if the shell members 1 to 3 are a combination with a forged member, at least the shell member 1 which forms most of the crown portion 12 is preferably a forged member because the formed product is required to attain a given precision.
Although the golf club head 100 is formed by the three shell members 1 to 3 in this embodiment, the number of divided shell members is not limited to this. In this embodiment, the golf club head 100 can also be formed by, for example, a minimum of two shell members. The parts of the head 100 are preferably divided using the ribs RB1 and RB2 as boundaries. Dividing the parts of the head 100 in this way makes it possible to form ribs integrally with the shell members.
In this embodiment, forming the ribs RB1 and RB2 makes it possible to further increase the eigenvalue of the first-order vibration mode of the crown portion 12, thereby increasing the pitch of an impact sound. Especially, since the vibration promotion region S1 is surrounded by the ribs RB1 and RB2 and face portion 11, the region around the vibration promotion region S1 is highly constrained. Hence, the vibration promotion region S1 vibrates at higher frequencies, thereby increasing the pitch of an impact sound.
A height H (
Although the shell member 1 includes the ribs RB1 and RB2 in the above-mentioned second embodiment, the shell member 2 may include at least one of the ribs RB1 and RB2.
However, each of the shell members 1 and 2 may include a portion in which a rib is formed. Referring to
Another example of the arrangement of ribs will be described.
In this embodiment, a vibration promotion region S1 is a flat region having a surface flush with a virtual plane L3 which passes through the boundary between the vibration promotion region S1 and a surrounding region S2. However, the vibration promotion region S1 need not always be flat, and need only be flatter than the surrounding region S2. That is, the vibration promotion region S1 need only have a curvature smaller than that of the surrounding region S2. Therefore, the vibration promotion region S1 may bulge out more to the top than the virtual plane L3, like that shown in, for example,
A crown portion 12 is provided with ribs RB1 to RB5. The ribs RB1 to RB5 extend outwards from the side of the vibration promotion region S1, on the outer side of the vibration promotion region S1. In this embodiment, especially, the ribs RB1 to RB5 extend in a radial pattern having the vibration promotion region S1 as its center. Although the ribs RB1 to RB5 are formed in the surrounding region S2, they may extend to a side portion 14 or a sole portion 13.
In this embodiment, the ribs RB1 to RB5 are formed on the inner peripheral surface of the crown portion 12. This makes it possible to make the ribs RB1 to RB5 invisible from the outside. Again in this embodiment, the levels of the ribs RB1 to RB5 are relatively low on the side of the vibration promotion region S1 and relatively high on its opposite side. However, the levels of the ribs RB1 to RB5 may be uniform throughout their longitudinal directions.
In this embodiment as well, the curvature of the vibration promotion region S1 rapidly increases on its peripheral edge. With this arrangement, the entire crown portion 12 is constrained, so the eigenvalue of its first-order vibration mode increases. The vibration promotion region S1 has a curvature smaller than that of the surrounding region S2, and therefore can more easily vibrate.
Also, since the ribs RB1 to RB5 are formed outside the vibration promotion region S1, it is possible to further increase the eigenvalue of the first-order vibration mode of the crown portion 12, thereby increasing the pitch of an impact sound. Again, since the ribs RB1 to RB5 are formed outside the vibration promotion region S1, the vibration amplitude of the vibration promotion region S1 reduces only slightly.
Moreover, since the levels of the ribs RB1 to RB5 are relatively low on the side of the vibration promotion region S1 and relatively high on its opposite side, the constraint forces of the ribs RB1 to RB5 are stronger at positions farther from the vibration promotion region S1 and weaker at positions closer to the vibration promotion region S1. Hence, the vibration amplitude of the vibration promotion region S1 reduces only slightly.
Again, since the ribs RB1 to RB5 extend in a radial pattern having the vibration promotion region S1 as its center, they more uniformly constrain the surrounding portions. As a result, the entire vibration promotion region S1 can vibrate more uniformly, thereby improving the resonance of an impact sound at the time of impact.
Although the five ribs RB1 to RB5 are used in this embodiment, two or more ribs need only be used. Nevertheless, three or more ribs are preferably used in terms of the degree of constraint. Also, although the face portion 11 is provided with no rib, it can be provided with a rib.
Note that the vibration promotion region S1 preferably includes the position of an antinode of the first-order vibration mode of the crown portion 12. This increases the vibration amplitude of the vibration promotion region S1, thereby further improving the resonance of an impact sound. The position of an antinode of the first-order vibration mode of the crown portion 12 can be obtained by modal analysis using a computer or eigenvalue analysis using the FEM.
Also, the vibration promotion region S1 may be thinner than the surrounding region S2. With this arrangement, the vibration promotion region S1 can more easily vibrate.
As the area of the vibration promotion region S1 reduces, an impact sound may have a higher pitch but have poorer resonance. Hence, the area of the vibration promotion region S1 is preferably, for example, 700 to 8,000 mm2.
An example of how to manufacture a golf club head 10 will be described next. Ribs RB1 to RB5 can be formed in the crown portion 12 by welding as members separate from the parts which constitute the crown portion 12. However, forming ribs RB1 to RB5 integrally with the constituent parts of the crown portion 12 makes it possible to reduce the number of parts, and therefore makes it easy to assemble them. An example in which ribs RB1 to RB5 are formed integrally with the constituent parts of the crown portion 12 will be described below.
The golf club head 10 in this embodiment is formed by connecting a plurality of shell members 1 to 3 to each other. As a method of connecting the shell members 1 to 3 to each other, welding or adhesion, for example, is available, but welding is preferable in terms of connection strength. In this embodiment, the shell member 1 is a crown forming part which forms almost the entire region of the crown portion 12, and the ribs RB1 to RB5. The shell member 2 forms the peripheral edge portion of the crown portion 12, the sole portion 13, the side portion 14, and a hosel portion 15. The shell member 3 forms the face portion 11.
The shell member 1 can be formed by forging a metal plate member.
The blank 1′ is forged into the outer shape of the shell member 1. The shell member 1 can be formed by connecting the end portions of the silts SL and the portions indicated by the broken lines BL to each other, as shown in
The formation of the shell members 1 to 3 by forging offers a great advantage in easily forming thin shell members 1 to 3. As the head volume increases, it is necessary to reduce the thickness of the peripheral wall of the head. If casting is adopted as a manufacturing method, it is often difficult to reduce the thicknesses of the crown portion 12 and ribs RB1 to RB5 due to factors associated with the molten metal fluidity and the generation of blowholes.
Even if forging is adopted, a method of forming the crown portion 12 and ribs RB1 to RB5 as separate members, and connecting them to each other is troublesome. In this embodiment, a crown portion 12 and ribs RB1 to RB5 with smaller thicknesses can be formed more easily.
In terms of reducing the thickness in this way, the shell members 1 to 3 are preferably all forged members but may be a combination with a forged member. Even if the shell members 1 to 3 are a combination with a forged member, at least the shell member 1 which forms most of the crown portion 12 is preferably a forged member because the formed product is required to attain a given precision.
Although the golf club head 10 is formed by the three shell members 1 to 3 in this embodiment, the number of divided shell members is not limited to this. In this embodiment, the golf club head 100 can also be formed by, for example, a minimum of two shell members.
Also, a height H (see
Moreover, the ribs RB1 to RB5 may be formed by bending not the one-side portions of the slits SL but their two-side portions, and connecting them to each other.
Although the ribs RB1 to RB5 are arranged in a radial pattern in the above-mentioned fourth embodiment, other arrangements can be adopted.
The golf club head 10′ is provided with a total of six ribs RB11 to RB13. The pair of ribs RB11 are arranged on the back side of a vibration promotion region S1. The pair of ribs RB11 extend parallel to the face-to-back direction indicated by a double-headed arrow d1, and are spaced apart from each other in the toe-to-heel direction indicated by a double-headed arrow d2.
The pair of ribs RB12 are arranged on the heel side of the vibration promotion region S1. The pair of ribs RB12 extend parallel to the toe-to-heel direction indicated by the double-headed arrow d2, and are spaced apart from each other in the face-to-back direction indicated by the double-headed arrow d1.
The pair of ribs RB13 are arranged on the toe side of the vibration promotion region S1. The pair of ribs RB13 extend parallel to the toe-to-heel direction indicated by the double-headed arrow d2, and are spaced apart from each other in the face-to-back direction indicated by the double-headed arrow d1.
All of the ribs RB11 to RB13 extend outwards from the side of the vibration promotion region S1, on the outer side of the vibration promotion region S1. Various other arrangements can also be adopted as the arrangement of ribs.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application Nos. 2011-254451, filed Nov. 21, 2011 and 2011-254452, filed Nov. 21, 2011, which are hereby incorporated by reference herein in their entirety.
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