This disclosure relates generally to the field of golf clubs. More particularly, it relates to golf clubs having a golf club head with a textured striking face. Even more particularly, it relates to putter-type golf club heads having grooves or valleys and peaks or ridges milled or otherwise formed into the striking face.
Golf club heads come in many different forms and makes, such as metal-woods, irons (including wedges), utility- or hybrid- or specialty-type clubs, and putters. Each of these styles has a prescribed function and general construction. The present disclosure concerns golf clubs and golf club heads, and primarily relates to putter-type golf clubs, which typically are used to strike a golf ball and impart a rolling path on the greens of a golf course.
There are many styles of putters, including but not limited to blades, mallets, heel-toe weighted, and T-line putters. Different types of putters provide different advantages. For example, T-line putters typically have a body member extending rearward from the face. This may help the golfer visualize the intended line of the putt, and may provide improved mechanical attributes. Some putters that are heel-toe weighted are designed for maximum moment of inertia so that when the ball is struck on a location that is offset from the center of the face, the putter resists rotating.
Putters are also governed by the rules of golf set by the USGA. The rules include the heel-toe dimension, the front-to-back dimension, the neck length, the face angle, the lie angle and that the putter shall not be substantially different from the customary and traditional form.
In general, putters comprise a putter head, a striking face, a shaft, and a grip secured at the proximal end of the shaft. The putter head may, but does not always, include a hosel or neck for connecting the distal end of the shaft to the putter head. When used, a hosel or neck may be generally formed from the same material as the putter head, for example, steel. The hosel may be integrally formed with the club head or may be attached thereto via welding or other methods known to those of ordinary skill in the art.
The striking face of putters may take different forms. Some striking faces are smooth, and others are textured, and/or contain graphics. One common technique for providing a textured striking face is to mill the surface of the striking face such that it is roughened, and presents a pattern of grooves, ridges, peaks, valleys and the like. A putter striking face typically has a low loft of, for example, 2°-3°, in order to impart a rolling motion to the golf ball at impact, as opposed to higher lofted golf clubs that launch the ball into the air upon impact.
One important aspect of golf is how the golf club feels during the golf stroke and at the moment of impact with the golf ball. This latter aspect is commonly known as “touch” or “feel.” For some golfers, particularly with their putting stroke, a putter that provides good “touch” and/or a soft “feel” at the moment the putter face contacts the ball is highly desirable. There have been attempts to improve putter “touch” and “feel,” for example, by placing vibration dampening materials behind or on the club face, as described in U.S. Pat. Nos. 6,334,818 and 6,231,458. Such vibration dampening materials may include, for example, an elastomeric material, such as silicone. Also known is to use as putter faces or putter face inserts soft alloys, such as tellurium copper alloys having a hardness of approximately 80 HB, to improve touch and feel of the club. Another attribute often sought by golfers is a desirable “sound” created when the golf club strikes the ball. This attribute is difficult to quantify, and is often measured by consumer tests that rate whether the consumer finds the sound that results from striking the ball with the club being tested as “good” or “bad.” Nonetheless, there remains a need in the art to provide a putter face that imparts improved “touch” and/or softer “feel” and/or “sound” at the moment of impact than is currently achievable.
One aspect of the disclosure is a putter-type golf club comprising a shaft having a grip at a proximal end of the shaft, and a putter head attached to a distal end of the shaft, the putter head further comprising a heel, a toe opposite the heel, a sole, a top line opposite the sole, and a forwardly-facing striking face, the striking face including a first groove pattern comprising a plurality of arcuate first grooves, each of the arcuate first grooves having, in a preferred hitting zone of the striking face, a depth of 0.010-0.018 inch and a width, as measured along a line perpendicular to a tangent of each of the arcuate first grooves, of 0.004-0.008 inch.
Another aspect of the disclosure is a golf putter having a putter face comprising a plurality of grooves having a depth of 0.010-0.018 inch and exhibiting an average smash factor, upon striking a golf ball, of less than 1.6.
Another aspect of the disclosure is a putter-type golf club head having a top line, a sole, a heel, a toe, and a face, the face having a plurality of peaks and valleys therein, the valleys having a depth of 0.012-0.018 inch.
Another aspect of the disclosure is a putter-type golf club head having a top line, a sole, a heel, a toe, and a face, the face having a plurality of grooves therein, wherein the plurality of grooves comprise: first grooves having a first depth and located in a first region proximate the toe; second grooves having a second depth and located in a second region proximate the heel; and third grooves having a third depth and located in a third region comprising a central hitting zone of the face, wherein the first depth and second depth are different from the third depth.
Another aspect of the disclosure is a golf club head having a top line, a sole, a heel, a toe, and a face, the face having a plurality of grooves therein, wherein the plurality of grooves transition in groove depth from a shallower depth in a first region of the face proximate the toe, to a deeper depth in a second region proximate a hitting zone of the face, to a shallower depth in a third region of the face proximate the heel.
The present disclosure is described with reference to the accompanying drawings, in which like reference characters reference like elements, and wherein:
Referring to
The milled pattern 102 of
It should be here noted that groove depth and/or groove width may vary across the putter face 100. When the milling tool used to cut the milled pattern 102 is passed across the putter face 100 substantially parallel to the putter face 100, the groove depth will tend to be more uniform across the face. On the other hand, if the milling tool is passed across the putter face 100 along a path that is not substantially parallel to the putter face 100, then variable groove depths across the putter face 100 may result. Unless otherwise stated, reference to preferred groove depth and groove width herein with respect to
Referring again to
An example of a preferred aspect of the disclosure, whereby milled putter face grooves may have a virtual center that is offset from the putter face, is illustrated in FIGS. 3 and 4.
In the example of
As further illustrated in the example of
In a preferred aspect, the milling tool center path 200 and cutting bit lies substantially in an imaginary plane that lies on the putter face 100, and the milling tool center path 200 lies below the sole 110 of the putter face 100, although other paths are of course possible. For example, rather than directing the milling tool center path below the sole 110 of the putter face 100, an inverse of the milled pattern 102 on the putter face illustrated schematically in
As another example, the milling tool might run across an imaginary plane that does not lie on the putter face 100, for example, an imaginary plane that is angled slightly toward or away from the plane of the putter face, which orientation would tend to create depth variations of the grooves being milled into the putter face. As still another example, while a milling tool that rotates in a generally circular path has been described, it is within the scope of the present disclosure to provide a milling tool that travels in a non-circular path, for example, along an elliptical or oval path, or cuts straight grooves, cross-hatched grooves, angled grooves, a tool that cuts a deeply-drilled series of holes in the face, etc.
Using a milling tool thus oriented and directed may also result in a plurality of second arcuate grooves 106b, (only one arcuate groove 106b shown in
In another aspect, however, the milling tool may be set up to travel in a curvilinear direction that generally follows the curved contour of the piece being milled, in this case, the sole of the putter head, which can result in visually interesting and appealing groove and ridge patterns. This aspect is illustrated in
It should be noted that while the above example describes a milling tool passing from right to left across the putter face 100 with a milling bit secured to a chuck rotating in a counterclockwise direction, other setups are possible. For example, the milling tool might be set to travel from heel to toe with a clockwise rotation, from toe to heel with a clockwise rotation, or from toe to heel with a counterclockwise rotation. Other combinations are possible, including directing the tool bit to travel in a non-linear path (for example, zig-zag, sinusoidal, etc.), and/or not along a path 200 parallel to the centerline 114 of the putter face, for example, along a path 200 that angles upwardly from heel to toe or from toe to heal, across the putter face 100, with the centerline of the path of travel remaining below the sole of the putter, etc.
As will be apparent, while a milling tool having a diameter of 3.0 inches may yield a milled pattern 102 that appears, across the entirety of the putter face 100 to comprise a plurality of arcs of a circle, that at smaller lengths of these arcs, such as those defining individual ridges 104, the arcs may appear to be straight lines over such small lengths, as seen in the enlarged detail of
Referring now to
As illustrated in
As illustrated in
As illustrated in
As further illustrated in
To a certain extent, “touch,” “feel,” and “sound” of a golf club is a subjective metric, dependant on a number of variables including a golfer's preference, experience, skill, strength, age, hand size, etc. But it is possible to objectively measure “touch” and “feel” achievable by a golf club through the use of testing robots that can perform repeatable shots at the same club head speed, with very precise and repeatable impact positions on the striking face. Such robots and related testing tools may include sensors that can measure grip pressure, vibration, etc., on the grip, and monitors that can measure ball speed, rotation rate, azimuth, launch angle etc.
It has been found that a reliable indicator of “touch” and “feel” for putters is a comparison of how different putters perform in terms of ball speed and/or “smash factor” for a given club head speed. Stated in general terms, a putter can be said to impart better “touch” and/or “feel” if it results in a lower “smash factor” or slower ball speed after impact relative to other putters impacting a ball at the same club head speed and in the same location of the club face, with all other variables being as similar as possible. As used herein, “smash factor” is defined as ball speed divided by club head speed at the moment immediately after impact.
Table 1 below illustrates comparative test data for a milled putter face of the present disclosure, “Club A,” compared with a milled face putter of the prior art, the Cleveland® Classic Collection putter, “Club B,” the striking face for which is illustrated schematically in
The comparative test for Club A and Club B was performed using a putting robot set up to hit center shots (striking the ball as closely to the geometric center of the club face as possible) at approximately the same club head speed. Ball speeds were measured using a Quintic Ball Roll camera system. Ten shots were taken for each of Club A and Club B using the same ball type, a Srixon® Z Star ball, having a compression of 84-86, and resulting ball speeds were measured on a level artificial turf surface. As illustrated, the golf club of the present disclosure exhibited an average ball speed of 5.47 miles per hour at an average club head speed of 3.51 miles per hour, for an average smash factor of 1.56. The prior art putter, Club B, exhibited an average ball speed of 5.67 miles per hour at an average club head speed of 3.49 miles per hour, for an average smash factor of 1.62. Thus, both the ball speed and the smash factor for Club A were about 4% lower than Club B of the prior art, even though the average robot club head speed of Club A was slightly higher (0.4%) than that of Club B, an unexpected result.
It is believed that these unexpected results may be related to the deeper and wider grooves and/or smaller ridge areas of the putter face of the present disclosure creating a cushion of air between the ball and the putter face, resulting in a cushioning effect at the moment of impact. Other possible explanations include the possibility that the golf ball deforms more deeply into the wider/deeper grooves, dissipating energy and/or lessening the amount of compression, yielding a slower resulting ball speed after impact.
The groove pattern of Club B was created using a mill with a feed rate of 60 inches per minute and at 1400 rpm, resulting in a constant pitch of 0.0429 inch. In contrast, the groove pattern of Club A was created using a mill with a feed rate of 70 inches per minute at 882 rpm resulting in a pitch (distance between successive grooves) of 0.07937 inch (about 2 mm)
It should be noted that it would be possible to employ a milled pattern substantially as illustrated in the prior art of
Another aspect of the disclosure is illustrated in Table 2. Metrology studies were conducted on a putter face of the present disclosure, substantially as illustrated in
In one study, bearing area analysis was performed on both Club A and Club B. Bearing area analysis, as indicated by Spk/Sk and Svk/Sk, indicates the peak heights of the putter face relative to the core roughness, and valley depths relative to the core roughness, respectively. Both the Club A and Club B surfaces were highly skewed toward peaked surfaces, with the ratio of Spk/Sk being much greater than Svk/Sk. But as Table 2 illustrates, over all three regions 1, 2, and 3, Club A exhibits much higher Spk/Sk and Spk/Svk ratio values than prior art Club B. In preferred aspects of the disclosure, Spk/Sk is 1.5 or greater, preferably 1.7 or greater, and most preferably 1.9 or greater. As illustrated by the data of Table 2, Spk/Sk values of as high as 2.08 were measured. In another aspect of the disclosure, an Spk/Svk ratio is 200 or greater, preferably 400 or greater, and more preferably 700 or greater. As illustrated by the data of Table 2, Spk/Svk values of as high as 806.6 were measured.
It will be appreciated that while peaks and valleys having a generally diamond-shaped configuration, achieved with arcuate grooves such as illustrated in
Another aspect of the disclosure relative to the prior art was also determined using metrology studies to determine the Normalized Surface Volume, or “NormVolume,” of the respective putter faces. NormVolume is a measure of the amount of fluid that would fill the surface from the lowest valley to the highest peak, normalized to the cross sectional area of measurement. The units of NormVolume are “billions of cubic microns per inch-squared” or “BCM.” As illustrated in Table 3, the putter face of the present disclosure, Club A, exhibited nearly six times the BCM of the prior art Classic Collection “1” putter face, Club B. The average NormVolume of Club A is about 140 BCM, while that of Club B is about 24 BCM. Such high NormVolumes may contribute to the softer “feel” and/or lower smash factor of the present disclosure by creating a greater volume of air between the club face and the ball, thereby resulting in an air “cushion” effect. BCM values of the putter face of the present disclosure thus preferably are 50 or greater, more preferably 100 or greater, and even more preferably 130 or greater.
It will now be appreciated that, because of the unexpected results achieved by the present disclosure, that other, generally more costly means of providing greater “touch” or “feel” of the prior art, such as providing elastomeric materials on the face or behind the face of the putter head, or providing more expensive softer metals such as copper alloys on the putter face, may be avoided. Indeed, employing the teachings herein, it is now possible for a golf putter to comprise a putter head fabricated, for example, by casting, from a unitary piece of uniform material, thereby avoiding assembly required by securing face inserts, elastomeric materials, etc., to or behind the putter face. Additionally, even greater “touch” or “feel” may be achieved by employing a combination of the milling patterns of the present disclosure along with other features such as softer metal alloys and/or elastomeric inserts, vibration dampening elastomeric, or other shock absorbing layers sandwiched behind the putter face.
Because the milled pattern grooves of the putter face of the present disclosure, as illustrated in
In a preferred aspect, the chamfer 113 is formed to a depth in the top line of the club face approximating the groove depth, plus or minus about 0.005 inch, and for cast putter heads, may be formed using a polishing step. While a straight-walled chamfer is shown in the example of
With the exception of the specific parameters described herein, the milled pattern 102 of the present disclosure may be achieved using tools and techniques known to those of ordinary skill in the art. For example, a putter head such as putter head 500 of
As previously described with reference to
It has been determined, however, that by varying the groove depths across the putter face 100 such that the toe-ward region 1115 and heel-ward region 1113 have shallower groove depths than the grooves of the preferred hitting zone 1101, the ball speed may be normalized to provide more consistent ball speeds across the putter face 100. This aspect is illustrated in
When the putter face 1200 is inclined as illustrated in the example of
Obtaining milled grooves of variable depth may be achieved according to a preferred aspect, as illustrated by the following example, wherein the milling tool 1201 is set to cut initial grooves at a point proximate the putter toe 1215 at a first shallowest groove depth, for example, 0.003 inch, at point 2017. In this example, the milling tool 1201 has a 3.0 inch diameter and is set to initiate the milling sequence at a feed rate of 174 inches per minute and 882 RPM, resulting in a pitch of 5 mm. As illustrated, as the milling tool 1201 travels across the putter face 1200, in this example, downwardly from toe 1215 to heel 1213, it may be directed along a jig (not shown) or other guide or mechanism in order to vary the depth of the grooves being cut along the travel path 1220 as illustrated by travel path 1220a, which, as illustrated, deviates from a hypothetical straight path 1220 that is parallel to the putter face 1200. As further illustrated, this travel path 1220a may initially start at a shallowest toe-side groove depth at point 1217, for example, at a groove depth of 0.003 inch, and transition more deeply through a first transition region 1235, either gradually or abruptly, to a maximum groove depth 1240, for example, 0.015 inch. Preferably, the maximum groove depth 1240, as well as the deeper portions of the transition region 1235 are formed within the preferred hitting zone 1101 of
A portion of the transition zone 1235 may also fall within the preferred hitting zone 1252. As also illustrated, if the putter face is angled downwardly from the toe 1215 to the heel 1213, as illustrated in
Where d=maximum groove depth, inches
D=diameter of the mill bit rotational travel path, inches
H=the height of the putter face, inches
δ=the offset of the mill bit center to the bottom of the face of the putter, inches
Because, in one aspect, the milled grooves are arcuate, being cut by a rotating milling tool as it passes across a jig or other guide to vary the milling depth, a particular groove may exhibit variable groove depths from one end of the groove to the other. As an example, an arcuate groove passing through the geometric center GC of the putter face 1200 may have a depth at that point of 0.015 inch, but the same groove, at a point remote from the geometric center GC, may have a depth of 0.010 inch or 0.003 inch, for example, in that portion of the transition zone 1235 outside of the preferred hitting zone 1252.
The milling tool may maintain the same feed rate and RPM as it transitions across the putter face 1200, resulting in a uniform pattern of grooves as illustrated in
After the cutting insert 1216c reaches the maximum depth 1240, the milling tool 1201 may, by following the travel path 1220a as illustrated, pass through another transition zone, 1237, that transitions from the maximum depth 1240 to a shallowest heel-side depth 1230, which may be the same or different from the shallowest toe-side depth, but is preferably shallower than the maximum depth 1240. The milling tool may, upon reaching a predetermined depth, for example, proximate the heel-ward side 1251 of the preferred strike zone 1252, increase the feed rate, for example, back to 174 inches per minute.
In the first step, a putter head is fixed with the putter face angled as described with respect to
In the second step, the putter head is rotated 180 degrees and the milling operation of the first step, in one or more passes, is repeated, creating a second set of arcuate grooves comprising a second milling pattern 1303, which is shown in
As previously described, a 3/64 inch radius triangular cutting insert 1216 may be used. As set forth above in Table 1, at a given club head speed, a putter face having shallower grooves may be expected to result in a higher ball speed and smash factor following impact than a putter face having deeper grooves. This is believed to be the result of cutting deeper grooves creating more space between ridges, and ridges having less surface area for the club face to strike the ball, while shallower grooves result in greater contact area with the struck ball and consequent greater smash factor and ball speed.
In another aspect, the putter head and method of milling illustrated in
While the preferred embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not of limitation. It will be apparent to persons or ordinary skill in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the disclosure as claimed. For example, it is feasible to provide groove patterns that are not milled, or not arcuate, yet still provide the benefits of the present disclosure as claimed. Also, it is within the scope of the present disclosure to create a pattern of straight, wavy, angled, or curved non-circular overlapping grooves, for example by milling or other techniques known in the art, such as grinding, etching, laser milling, etc., in order to achieve the unexpected results of lower ball speed and smash factor as described herein. This may be accomplished, for example, by maintaining the groove depths and widths comparable to those described herein, as well as similar spacing between grooves. Similarly, while preferred embodiments of the disclosure illustrate a milled pattern covering substantially the entire face of the golf club, it will now be recognized that providing milled patterns over only a portion of the face may be done, for example, by milling only that portion of the face proximate the face center, where a golf ball is most commonly struck. While much of the disclosure and figures describe and illustrate putter-type golf club embodiments, it will be understood that the disclosure is intended to apply to other non-putter golf club embodiments, such as wedges, irons, and woods.
As another example, while forming a putter head via casting from metal, such as 316 stainless steel, comprises a preferred aspect of the disclosure, other techniques for forming putter heads exhibiting attributes of the present disclosure are possible and within the scope described. For example, putter heads of the present disclosure may be formed by 3D printing, or may be molded from metal or non-metal materials such as ceramics.
Thus the present disclosure should not be limited by the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents. Furthermore, while certain advantages of the disclosure have been described herein, it is to be understood that not necessarily all such advantages may be achieved in accordance with any particular embodiment of the disclosure. Thus, for example, those of ordinary skill in the art will recognize that the disclosure may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.
The terms “a,” “an,” “the” and similar referents used in the context of describing the embodiments are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein is intended merely for clarification and does not pose a limitation on the scope of the disclosure. No language in the specification should be construed as indicating any non-claimed element essential to the practice of any embodiments discussed herein.
While different features or aspects of an embodiment may be described with respect to one or more features, it is to be understood that a singular feature so described may comprise multiple elements, and that multiple features so described may be combined into one element without departing from the spirit of the disclosure presented herein. Furthermore, while methods may be disclosed as comprising one or more operations, it is to be understood that a single operation so described may comprise multiple steps, and that multiple operations so described may be combined into one step without departing from the spirit of the disclosure presented herein.
Groupings of alternative elements or embodiments disclosed herein are not to be construed as limitations. Each group member may be referred to and claimed individually or in any combination with other members of the group or other elements found herein. It is anticipated that one or more members of a group may be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
Specific embodiments disclosed herein may be further limited in the claims using “consisting of” or and “consisting essentially of” language. When used in the claims, whether as filed or added per amendment, the transition term “consisting of” excludes any element, step, or ingredient not specified in the claims. The transition term “consisting essentially of” limits the scope of a claim to the specified materials or steps and those that do not materially affect the basic and novel characteristic(s). Embodiments so claimed are inherently or expressly described and enabled herein.
In closing, certain embodiments are described herein, including the best mode known to the inventors. Of course, variations on these described embodiments will become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventor expects skilled artisans to employ such variations as appropriate, and the inventors intend for the embodiments of the disclosure to be practiced otherwise than specifically described herein. Accordingly, this application includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof has been contemplated by the inventors and within the scope of the disclosure unless otherwise indicated herein or otherwise clearly contradicted by context. That is, it is to be understood that the embodiments disclosed herein are illustrative of the principles of the disclosure, and therefore, alternative configurations may be utilized in accordance with the teachings herein. Accordingly, the present disclosure is not limited to that precisely as shown and described.
This application is a divisional of U.S. patent application Ser. No. 15/198,867, filed Jun. 30, 2016. The content of that prior application is incorporated by reference herein in its entirety.
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Number | Date | Country | |
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20190168088 A1 | Jun 2019 | US |
Number | Date | Country | |
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Parent | 15198867 | Jun 2016 | US |
Child | 16271169 | US |