Patent Application
20240141763
The present disclosure relates to a golf-type gas lift ball gas lift oil production device, control system and method, involving the technical field of oil and gas lift equipment.
In light of the gas lift oil production devices commonly used at present, one way is to lift the crude oil flowing into the hole to the ground surface by means of mixing the high-pressure gas injected into the hole from the ground surface with the fluid generated in the oil layer in the hole, to reduce the density of the mixed liquid in the hole by the expansion of the gas. Another way is to pump the gas lift ball along the pipe string to the bottom of the hole by use of the high-pressure gas, and then lift the oil to the ground surface by the thrust of the high-pressure gas and the gas lift ball. However, because the oil layer is usually located deep underground, with the continuous production of oil and gas, the downhole environment becomes complicated and unstable, such as frequent fluctuation in pressure, temperature and fluid flow rate at the bottom of the hole. The traditional gas lift oil production device, however, cannot track the changes of the downhole conditions in real time, so it is not feasible to adjust the pumping rate of the injected high-pressure gas or the pitching frequency of the gas lift ball in time, thus affecting the gas lift oil production efficiency.
The present disclosure relates to a golf-type gas lift ball gas lift oil production device, control system and method, to effectively solve these problems. The embodiments of the present disclosure are realized by means of the following technical schemes:
In the first aspect, the present disclosure relates to a golf-type gas lift ball, wherein oil gas is lifted by injecting high-pressure gas in a gas lift tee which comprises a gas supply pipe, a gas lift pipe and a tailpipe; the golf-type gas lift ball comprises a ball with a diameter less than the inner diameters of the gas supply pipe and the gas lift pipe, together with a number of protrusions (hard pointed pieces or soft burrs) on the outer wall of the ball.
Further, the gas supply pipe and the gas lift pipe have the equal inner diameter, being 40.2 mm to 40.4 mm or 50.2 mm to 50.4 mm, preferably 40.3 mm or 50.3 mm. If the gas supply pipe and the gas lift pipe have the equal inner diameter of 40.3 mm, the ball has a diameter of 36 mm to 37 mm, preferably 37 mm. If the gas supply pipe and the gas lift pipe have the equal inner diameter of 50.3 mm, the ball has a diameter of 46 mm to 47 mm, preferably 47 mm.
The outer diameter of the golf-type gas lift ball is less than the inner diameters of the gas supply pipe and the gas lift pipe when the protrusions are hard pointed pieces;
Further, if the gas supply pipe and the gas lift pipe have the equal inner diameter of 40.3 mm, the golf-type gas lift ball with hard pointed pieces has an outer diameter of 38 mm to 38.5 mm, preferably 38 mm. If the gas supply pipe and the gas lift pipe have the equal inner diameter of 50.3 mm, the golf-type gas lift ball with hard pointed pieces has an outer diameter of 48 mm to 48.5 mm, preferably 48 mm.
The outer diameter of the golf-type gas lift ball is more than or equal to the inner diameters of the gas supply pipe and the gas lift pipe when the protrusions are soft burrs that are deformed and attached to the inner wall of the gas lift pipe or the gas supply pipe;
Further, if the gas supply pipe and the gas lift pipe have the equal inner diameter of 40.3 mm, the golf-type gas lift ball with soft burrs has an outer diameter of 40.3 mm to 42 mm, preferably 41 mm. If the gas supply pipe and the gas lift pipe have the equal inner diameter of 50.3 mm, the golf-type gas lift ball with soft burrs has an outer diameter of 50.3 mm to 52 mm, preferably 51 mm.
The ball is hollow, an interconnecting hole is formed on the sidewall of the ball, a soft layer is arranged on the inner sidewall, and a first sensor consisting of a pressure sensor, a temperature sensor and/or a velocity sensor is embedded in the soft layer;
The soft layer can be made of cotton, rubber, silica gel, soft plastic etc.; The first sensor comprises a mounting base and a sensing probe, wherein the mounting base is installed in the soft layer, and the sensing probe is not in contact with the soft layer.
In the second aspect, the present disclosure relates to a ball retracting and pitching device for retracting and pitching the golf-type gas lift ball, wherein the ball retracting and pitching device comprises a housing, a ball inlet, a ball outlet, a gas outlet and an oil outlet are formed on the housing, the ball inlet is located above the ball outlet, a slide rail for the gas lift ball is formed between the ball inlet and the ball outlet, one end of the slide rail is connected with the ball inlet while the other end thereof is connected with the ball outlet, the inner diameter of the slide rail is more than the inner diameter of the ball outlet, a number of gaps are formed on the sidewall of the slide rail, and a low/high pressure conversion valve is installed outside the ball outlet.
The slide rail is spiral and consists of a conveyor pipe and an open slide rail, the open slide rail consists of circular rings and four metal bars, the circular rings are arranged at the ends of the metal bars, the four metal bars are arranged in an annular form, a number of supports with a number of fixed collars are arranged on the slide rail, the fixed collars are sleeved on the outer wall of the slide rail, and fixing rods are arranged among the fixed collars;
A hollow rod connected with a gas pipe is installed in the housing, and multiple exhaust holes are formed on the sidewall of the hollow rod;
An annular gas lift ball retracting and storage device with the same inner diameter as that of the ball outlet is installed at the end of the slide rail, the gas lift ball retracting and storage device fits with the ball outlet and is connected to an automatic telescopic rod which is installed at the inner bottom of the housing, the movement direction of the automatic telescopic rod is perpendicular to the axial direction of the gas lift ball retracting and storage device, and the automatic telescopic rod is powered electrically or pneumatically;
The low/high pressure conversion valve comprises a first chamber and a second chamber which are serially connected, the first chamber is connected to the ball outlet, a first valve is arranged between the first chamber and the ball outlet, a second valve is arranged between the first chamber and the second chamber, a third valve is arranged at the bottom of the second chamber, a first high-pressure gas pump is connected to the second chamber, a pressure relief port at which a fourth valve is installed is formed on the sidewall of the second chamber, and all of the four valves can be one of solenoid valves, ball valves and pneumatic valves;
The low/high pressure conversion valve comprises a spherical and hollow housing, with a ball inlet channel, a ball outlet channel, a high-pressure gas channel and a residual oil channel formed on the sidewall of the spherical housing respectively; the inner diameter of the ball inlet channel is equal to that of the ball outlet channel, the inner diameter of the high-pressure gas channel is less than that of the ball inlet channel, and the inner diameter of the residual oil channel is less than that of the high-pressure gas channel; a round valve core fitting with the inner wall of the spherical housing is installed in the spherical housing, with a first through hole and a second through hole formed coaxially at the axis of the valve core; the first through hole and the ball inlet channel have the equal inner diameter, and the second through hole and the high-pressure gas channel have the equal inner diameter; a second high-pressure gas pump is connected to the high-pressure gas channel, a rotary actuator powered electrically or pneumatically to drive the valve core to rotate is installed outside the spherical housing, and specifically, the rotary actuator is a gear motor.
In the third aspect, the present disclosure relates to a multistage start-up device for multistage start-up in downhole operation of the golf-type gas lift ball, wherein the multistage start-up device comprises the gas lift tee, together with a number of gas lift valves arranged at the lengthwise direction of the gas lift tee;
The gas lift tee is in a Y shape, and comprises the gas supply pipe, the gas lift pipe and the tailpipe;
The gas lift valve is in an H shape, and comprises a first channel, a second channel and a third channel, wherein the first channel is connected to the gas supply pipe, the second channel is connected to the gas lift pipe, the first channel and the second channel are connected together by the third channel, and the third channel is internally provided with a movable gate.
A sealing chamber with a fixed plate and a movable plate inside is arranged at the top of the third channel, a telescopic part is arranged between the fixed plate and the movable plate, a third through hole is formed between the sealing chamber and the third channel, the movable gate is of a plate gate which passes through the third through hole, one end of the plate gate is fixedly connected to the movable plate, while the other end thereof is of a free end at which a stop block is arranged.
The telescopic part is a spring;
A pressure transfer hole located at the side of the plate gate close to the second channel is formed between the sealing chamber and the third channel;
The telescopic part is motor-driven;
A first pressure sensor and a first PLC controller are arranged on the inner sidewall of the second channel respectively, wherein a signal output end of the first pressure sensor is connected to a signal input end of the first PLC controller, and the signal output end of the first PLC controller is connected to the signal input end of the motor-driven telescopic part;
The movable gate is of a cylinder gate which consists of a valve core and a valve casing; the valve core and the valve casing are arranged coaxially, the valve core can rotate about an axis in the valve casing, and the outer wall of the valve core fits with the inner wall of the valve casing; a fourth through hole is formed on the valve core at a direction perpendicular to the axis, and slots fitting with the fourth through hole are formed symmetrically at both sides of the valve casing;
A second pressure sensor and a second PLC controller are arranged on the inner sidewall of the second channel respectively, wherein the signal output end of the second pressure sensor is connected to the signal input end of the second PLC controller, and the signal output end of the second PLC controller is connected to the signal input end of the cylinder gate;
A perforating gun and a sleeve are arranged at the lower end of the tailpipe;
The perforating gun is cylindrical, a first cable is arranged at the tail of the perforating gun, a number of storage grooves with perforating bullets inside are formed on the sidewall of the perforating gun, initiators are arranged at the tails of the perforating bullets, located at the central axis of the perforating gun and arranged in an annular form, fuses are embedded at the central axis of the perforating gun and pass through the inside of the initiators, and curved plates made of ductile metals are arranged at the openings of the storage grooves;
The sleeve with a heater inside is sleeved outside the perforating gun, wherein a second cable is connected to the heater, a heating wire with one end fixedly connected to the heater and the other end fixedly connected to the curved plates is arranged between the sleeve and the perforating gun, a number of perforating bullet outlets are formed on the sidewall of the sleeve, the perforating bullet outlets fit with the storage grooves, and metal foils are arranged at the perforating bullet outlets.
The curved plates are fixed at the openings of the storage grooves or the perforating bullet outlets by means of spot-welding.
A number of first motor-driven telescopic rods are arranged on the outer sidewall of the perforating gun, and a number of recesses fitting with the first motor-driven telescopic rods are formed on the inner sidewall of the sleeve; a number of second motor-driven telescopic rods are arranged on the outer sidewall of the sleeve, and burrs are formed at the ends of the second motor-driven telescopic rods.
In the fourth aspect, the present disclosure relates to a golf-type gas lift ball gas lift oil production device which consists of a golf-type gas lift ball, a ball retracting and pitching device and a multistage start-up device.
In the fifth aspect, the present disclosure relates to an intelligent control system of the golf-type gas lift ball gas lift oil production device, for controlling the golf-type gas lift ball gas lift oil production device and linking the golf-type gas lift ball, the ball retracting and pitching device and the multistage start-up device together, wherein the intelligent control system comprises:
A first sensor embedded in the golf-type gas lift ball and designed to collect dynamic position data;
A signal trigger unit designed to trigger the first sensor to send out signals; A radio signal receiver designed to receive radio signals from the first sensor and convert these signals into digital signals;
An intelligent controller designed to receive digital signals from the radio signal receiver and generate control instructions;
An execution module designed to convert the control instructions from the intelligent controller for the ball retracting and pitching device to automatically pitch the ball and the high-pressure gas pump to automatically inject gas;
A control panel designed to display the system status and enter control data; A signal sending and receiving module designed to send the dynamic position data collected to a platform or the ground surface in the form of radio signals, and receive the control instructions from the platform or the ground surface.
In the sixth aspect, the present disclosure relates to an intelligent control method of the golf-type gas lift ball gas lift oil production device, for controlling the golf-type gas lift ball gas lift oil production device and linking the golf-type gas lift ball, the ball retracting and pitching device and the multistage start-up device together, wherein the intelligent control method comprises:
S1. Collect dynamic downhole data;
The dynamic position data include pressure, temperature and moving velocity of the ball;
S2. According to the data collected in S1, adjust the pitching frequency of a ball control device and the gas injection pressure of a high-pressure gas source; X=pressure, Y=temperature and Z=velocity;
A=pitching frequency of the ball retracting and pitching device and B=gas injection pressure of the high-pressure gas pump.
The technical schemes in the embodiments of the present disclosure at least have the following advantages and beneficial effects:
The present disclosure relates to a golf-type gas lift ball gas lift oil production device, and a control system and a control method for the golf-type gas lift ball gas lift oil production device; the golf-type gas lift ball gas lift oil production device comprises three parts: a golf-type gas lift ball, a ball retracting and pitching device and a multistage start-up device.
The golf-type gas lift ball, the first part, can freely move in the gas lift tee to lift the oil and gas at the tailpipe to the ground surface, and can also effectively form a treadmill effect as the diameter of the ball is less than the pipe diameter. Moreover, with hard pointed pieces or soft burrs formed at the outer sidewall of the golf-type gas lift ball, wax accumulated on the inner wall of the gas lift tee can be timely removed;
The ball retracting and pitching device, the second part, is simply constructed, and can effectively retract and pitch the golf-type gas lift ball, to bring about a good gas lift ball oil production efficiency. Moreover, in light of the ball retracting and pitching device, the slide rail for the gas lift ball consists of two circular rings and a number of metal bars, so that the gas lift balls can only move in an orderly manner in the space formed by the metal bars with no congestion. With this kind of construction, it is easier to throw oil off from the surface of the moving gas lift ball under the centrifugal force, so that the gas lift ball can be cleaned before being used in the hole again;
The multistage start-up device, the third part, has a multistage gas lift valve arranged at the gas lift tee, to realize the liquid drainage in stages. Under the treadmill effect of the gas lift ball, liquid can be drained quickly, efficiently and more completely. Moreover, by virtue of the liquid drainage in stages, the flow pressures of each stage can be reduced significantly, and the total amplitude of reduction in the flow pressure at the bottom of the hole can be dramatically increased, so that the oil and gas at the bottom of the hole can be lifted in stages to the ground surface under a lower start-up pressure. The multistage start-up device is applicable to gas lift oil production in a deep hole. With a device arranged at the lower end of the multistage start-up device, the heating wire and the curved plate can be moved into the formation fractures by use of the perforating bullets, to heat the thick oil in formation fractures, thereby effectively improving the fluidity of the thick oil and the production efficiency of the oil and gas.
With the control method and the control system provided for the golf-type gas lift ball gas lift oil production device, downhole data involving temperature, pressure, velocity etc. are collected in real time and taken as bases to adjust the pitching frequency of the ball control device on the ground surface and the gas injection pressure of the high-pressure gas source, to improve the gas lift oil production efficiency. In addition, the control system can also operate intelligently and efficiently with the functions of remote data transmission and remote control.
To give a clearer description of the technical schemes in the embodiments of the present disclosure, the drawings used in the description of the embodiments are briefly described below. It is to be understood that the subsequent drawings only illustrate part of embodiments of the present disclosure, and therefore shall not be construed as limiting the scope. Those of ordinary skill in the art may obtain other drawings based on the drawings described below on the premise that no creative work is done.
Legend keys: 1—golf-type gas lift ball, 11—ball, 111—interconnecting hole, 112—soft layer, 113—first sensor, 12—hard pointed pieces, 13—soft burrs, 2—ball retracting and pitching device, 21—housing, 211—ball inlet, 212—gas outlet, 213—ball outlet, 214—oil outlet, 22—slide rail for gas lift ball, 221—conveyor pipe, 222—open slide rail, 223—support, 2231—fixed collar, 2232—fixing rod, 23—hollow rod, 231—exhaust hole, 24—gas lift ball retracting and storage device, 241—automatic telescopic rod, 25—low/high pressure conversion valve, 251—first chamber, 2511—liquid pumping pipe, 252—second chamber, 2521—pressure relief port, 2522—fourth valve, 253—first valve, 254—second valve, 255—third valve, 256—first high-pressure gas pump, 26—new low/high pressure conversion valve, 261—spherical housing, 2611—ball inlet channel, 2612—ball outlet channel, 2613—high-pressure gas channel, 2614—residual oil channel, 262—valve core, 2621—first through hole, 2622—second through hole, 3—type I multistage start-up device, 31—gas lift tee, 311—gas supply pipe, 312—gas lift pipe, 313—tailpipe, 32—gas lift valve, 321—first channel, 322—second channel, 323—third channel, 3231—plate gate, 32311—stop block, 3232—cylinder gate, 32321—valve core, 323211—fourth through hole, 32322—valve casing, 324—sealing chamber, 3241—fixed plate, 3242—movable plate, 3243—bellows, 3244—spring, 3245—third through hole, 3246—pressure transfer hole, 3247—motor-driven telescopic part, 4—perforating gun, 41—storage groove, 411—curved plate, 42—perforating bullet, 421—initiator, 43—fuse, 44—first motor-driven telescopic rod, 5—sleeve, 51—heater, 52—heating wire, 53—perforating bullet outlet, 531—metal foil, 54—recess, 55—second motor-driven telescopic rod, 6—first cable, and 7—second cable.
To illustrate purposes, technical solutions, and advantages in embodiments of the present disclosure, technical solutions of embodiments of the present disclosure are hereinafter described clearly and completely with reference to accompanying drawings in the embodiments of the present disclosure. Evidently, the described embodiments are only part rather than all of the embodiments of the present disclosure. Generally, the components in the embodiments of the present disclosure described and illustrated in the drawings herein may be arranged and designed through various configurations.
Therefore, the following detailed description of the embodiments of the present disclosure shown in the drawings is not intended to limit the scope of the present disclosure, but merely illustrates the selected embodiments of the present disclosure. All other embodiments obtained by those skilled in the art based on the embodiments of the present disclosure without creative efforts will fall within the protection scope of the present disclosure.
As shown in
Moreover, the ball 11 of the golf-type gas lift ball 1 in this Embodiment is hollow, with one or more through holes 111 formed on the sidewall of the ball 11. In this Embodiment, one through hole is taken as the example, that is, with the through hole 111, oil and gas can enter the ball 11, to balance the pressures inside and outside the ball 11. A soft layer 112 made of rubber is formed on the inner sidewall of the ball 11, with a first sensor 113 embedded in the soft layer 112, wherein this sensor is of an integrated sensor capable of monitoring pressure, temperature and velocity at the same time. The first sensor 113 comprises a mounting base and a sensing probe, with the mounting base installed in the soft layer 112 and the sensing probe not in contact with the soft layer 112. With this construction, the sensing probe can fully touch the oil and gas.
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A number of first motor-driven telescopic rods 44 are arranged on the outer sidewall of the perforating gun 4, and a number of recesses 54 fitting with the first motor-driven telescopic rods 44 are formed on the inner sidewall of the sleeve 5; a number of second motor-driven telescopic rods 55 are arranged on the outer sidewall of the sleeve 5, and burrs are formed at the ends of the second motor-driven telescopic rods 55.
As shown in
In light of the golf-type gas lift ball gas lift oil production device, the golf-type gas lift ball 1 is moved by the ball retracting and pitching device 2 to the multistage start-up device 3, so that the oil and gas are moved from the multistage start-up device 3 up to the ball retracting and pitching device 2. With this kind of circulation, the oil and gas can be lifted.
As shown in
A first sensor embedded in the golf-type gas lift ball and designed to collect dynamic position data;
A signal trigger unit designed to trigger the first sensor to send out signals;
A radio signal receiver designed to receive radio signals from the first sensor and convert these signals into digital signals;
An intelligent controller designed to receive digital signals from the radio signal receiver and generate control instructions;
An execution module designed to convert the control instructions from the intelligent controller for the ball retracting and pitching device to automatically pitch the ball and the high-pressure gas pump to automatically inject gas;
A control panel designed to display the system status and enter control data;
A signal sending and receiving module designed to send the dynamic position data collected to a platform or the ground surface in the form of radio signals, and receive the control instructions from the platform or the ground surface.
The intelligent control method comprises:
S1. Collect dynamic downhole data;
The dynamic position data include pressure, temperature and moving velocity of the ball;
S2. According to the data collected in S1, adjust the pitching frequency of a ball control device and the gas injection pressure of a high-pressure gas source; X=pressure, Y=temperature and Z=velocity;
A=pitching frequency of the ball retracting and pitching device and B=gas injection pressure of the high-pressure gas pump.
The embodiments above are only the preferred embodiments for the present disclosure and not used to restrict the present disclosure. Those of skill in the art may make various modifications and variations to the present disclosure. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present disclosure shall fall into the scope of protection of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202110321616.9 | Mar 2021 | CN | national |
| 202120613582.6 | Mar 2021 | CN | national |
| 202110950759.6 | Aug 2021 | CN | national |
| 202121944884.8 | Aug 2021 | CN | national |
| 202111477316.6 | Dec 2021 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2022/082620 | 3/23/2022 | WO |
