Offshore oil and gas operations often utilize a wellhead housing supported on the ocean floor and a blowout preventer stack secured to the wellhead housing's upper end. A blowout preventer stack is an assemblage of blowout preventers and valves used to control well bore pressure. The upper end of the blowout preventer stack has an end connection or riser adapter (often referred to as a lower marine riser packer or LMRP) that allows the blowout preventer stack to be connected to a series of pipes, known as riser, riser string, or riser pipe. Each segment of the riser string is connected in end to end relationship, allowing the riser string to extend upwardly to the drilling rig or drilling platform positioned over the wellhead housing.
The riser string is supported at the ocean surface by the drilling rig. This support takes the form of a hydraulic tensioning system and telescoping (slip) joint that connect to the upper end of the riser string and maintain tension on the riser string. The telescoping joint is composed of a pair of concentric pipes, known as an inner and outer barrel, that are axially telescoping within each other. The lower end of the outer barrel connects to the upper end of the aforementioned riser string. The hydraulic tensioning system connects to a tension ring secured on the exterior of the outer barrel of the telescoping joint and thereby applies tension to the riser string. The upper end of the inner barrel of the telescoping joint is connected to the drilling platform. The axial telescoping of the inner barrel within the outer barrel of the telescoping joint compensates for relative elevation changes between the rig and wellhead housing as the rig moves up or down in response to the ocean waves.
According to conventional practice, various auxiliary fluid lines are coupled to the exterior of the riser tube. Exemplary auxiliary fluid lines include choke, kill, booster, and clean water lines. Choke and kill lines typically extend from the drilling rig to the wellhead to provide fluid communication for well control and circulation. The choke line is in fluid communication with the borehole at the wellhead and may bypass the riser to vent gases or other formation fluids directly to the surface. According to conventional practice, a surface-mounted choke valve is connected to the terminal end of the choke conduit line. The downhole back pressure can be maintained substantially in equilibrium with the hydrostatic pressure of the column of drilling fluid in the riser annulus by adjusting the discharge rate through the choke valve.
The kill line is primarily used to control the density of the drilling mud. One method of controlling the density of the drilling mud is by the injection of relatively lighter drilling fluid through the kill line into the bottom of the riser to decrease the density of the drilling mud in the riser. On the other hand, if it is desired to increase mud density in the riser, a heavier drilling mud is injected through the kill line.
The booster line allows additional mud to be pumped to a desired location so as to increase fluid velocity above that point and thereby improve the conveyance of drill cuttings to the surface. The booster line can also be used to modify the density of the mud in the annulus. By pumping lighter or heavier mud through the booster line, the average mud density above the booster connection point can be varied. While the auxiliary lines provide pressure control means to supplement the hydrostatic control resulting from the fluid column in the riser, the riser tube itself provides the primary fluid conduit to the surface.
A hose or other fluid line connection to each auxiliary fluid line coupled to the exterior of the riser tube is provided at the telescoping joint via a pipe or equivalent fluid channel. The pipe is often curved or U-shaped, and is accordingly termed a “gooseneck” conduit. In the course of drilling operations, a gooseneck conduit may be detached from the riser, for example, for maintenance or to permit the raising of the riser through the drilling floor, and reattached to the riser to provide access to the auxiliary fluid lines. The gooseneck conduits are typically coupled to the auxiliary fluid lines via threaded connections.
A gooseneck conduit system for use with a telescoping joint of a subsea riser is disclosed herein. In one embodiment, a riser telescoping joint includes a tube and a gooseneck conduit assembly. The gooseneck conduit assembly is affixed to the tube. The gooseneck conduit assembly includes a plurality of gooseneck conduits and a locking mechanism. The gooseneck conduits extend radially from the tube. The locking mechanism engages a locking pin affixed to the tube to secure the gooseneck conduit assembly to the tube.
In another embodiment, a gooseneck conduit unit includes a base structure, a plurality of gooseneck conduits, an alignment socket, and a locking mechanism. The plurality of gooseneck conduits and the alignment socket are removably mounted to the base structure. The alignment socket guides the gooseneck conduit unit into position about a telescoping joint. The locking mechanism is mounted to the base structure. The locking mechanism secures the gooseneck conduit unit to the telescoping joint.
In a further embodiment, a system includes a surface platform, a riser, a blow-out preventer, and a telescoping joint. The blow-out preventer is coupled to the riser. The telescoping joint couples the riser to the surface platform. The telescoping joint includes a support collar for securing at least one gooseneck conduit assembly to the telescoping joint. The support collar includes a plurality of locking pins each dimensioned to align the gooseneck conduit assembly with auxiliary fluid lines disposed about the telescoping joint, and to secure the gooseneck conduit assembly to the telescoping joint.
For a detailed description of exemplary embodiments of the invention, reference will now be made to the accompanying drawings in which:
Certain terms are used throughout the following description and claims to refer to particular system components. As one skilled in the art will appreciate, companies may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Also, the term “couple” or “couples” is intended to mean either an indirect or direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection, or through an indirect connection via other devices and connections.
The following discussion is directed to various embodiments of the invention. The drawing figures are not necessarily to scale. Certain features of the embodiments may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. Although one or more of these embodiments may be preferred, the embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. It is to be fully recognized that the different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results. In addition, one skilled in the art will understand that the following description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to intimate that the scope of the disclosure, including the claims, is limited to that embodiment.
The size and weight of the gooseneck conduits, and the location of the attachment points of the conduits to the telescoping joint and the auxiliary fluid lines, makes installation and/or retrieval of the conduits a labor-intensive process. Consequently, gooseneck conduit handling operations can be time consuming and costly. Embodiments of the present disclosure include a gooseneck conduit system that reduces handling time and enhances operational safety. Embodiments of the conduit system disclosed herein provide simultaneous connection of gooseneck conduits to a plurality of auxiliary fluid lines with no requirement for manual handling or connection operations. Embodiments include hydraulically and/or mechanically operated locking mechanisms that secure the conduit system to the telescoping joint and the auxiliary fluid lines. The conduit system may be hoisted into position on the telescoping joint, and attached to the telescoping joint and the auxiliary fluid lines via the provided locking mechanisms. Thus, embodiments allow gooseneck conduits to be quickly and safely attached to and/or removed from the telescoping joint.
Drilling rig 126 further includes moon pool 128 having telescoping joint 130 disposed therein. Telescoping joint 130 includes inner barrel 132 which telescopes inside outer barrel 134 to allow relative motion between drilling rig 126 and wellhead housing 110. Dual packer 135 is disposed at the upper end of outer barrel 134 and seals against the exterior of inner barrel 132. Landing tool adapter joint 136 is connected between the upper end of riser string 122 and outer barrel 134 of telescoping joint 130. Tension ring 138 is secured on the exterior of outer barrel 134 and connected by tension lines 140 to a hydraulic tensioning system as known to those skilled in the art. This arrangement allows tension to be applied by the hydraulic tensioning system to tension ring 138 and telescoping joint 130. The tension is transmitted through landing tool adapter joint 136 to riser string 122 to support the riser string 122. The upper end of inner barrel 132 is terminated by flex joint 142 and diverter 144 connecting to gimbal 146 and rotary table spider 148.
A support collar 150 is coupled to the telescoping joint 130, and the auxiliary fluid lines 152 are terminated at seal subs retained by the support collar 150. One or more gooseneck conduit assemblies 154 are coupled to the support collar 150 and to the auxiliary fluid lines 152 via the seal subs retained by the support collar 150. Each conduit assembly 154 is a conduit unit that includes a plurality of gooseneck conduits 156. A hose 158 or other fluid line is connected to each gooseneck conduit 156 for transfer of fluid between the gooseneck conduit 156 and the drilling rig 126. In some embodiments, the connections between the hoses 158 and/or other rig fluid lines and the gooseneck conduits 156 are made on the rig floor, and thereafter the gooseneck conduit assembly is lowered onto the telescoping joint 130.
The gooseneck conduit assembly 154 includes locking mechanisms that secure the conduit assembly 154 to guide/lock pins of the support collar 150. The conduit assembly 154 can be lowered onto the support collar 150 using a crane or hoist. In some embodiments, the conduit assembly 154 can be connected to hydraulic lines that actuate the locking mechanisms. Thus, embodiments allow the gooseneck conduits 156 to be quickly and safely fixed to and/or removed from the telescoping joint 130 while reducing the manual effort required to install and/or remove the gooseneck conduits 156.
The gooseneck conduit assembly 154 is a multi-conduit unit including locking/alignment sockets 204, one or more locking mechanisms, and a plurality of gooseneck conduits 156. The locking/alignment sockets 204 engage the guide/locking pins 202 to guide the gooseneck conduit assembly 154 into position on the support collar 150 as the gooseneck conduit assembly 154 is installed. As the gooseneck conduit assembly 154 is positioned on the support collar 150, each gooseneck conduit 156 engages a seal sub 206 and is coupled to an auxiliary fluid line 152. The locking mechanisms secure the locking/alignment sockets 204 to the guide/locking pins 202, thereby locking the gooseneck conduit assembly 154 to the support collar 150, and secure each gooseneck conduit 156 to a corresponding auxiliary fluid line 152. In some embodiments, the locking mechanisms are hydraulically operated. In other embodiments, the locking mechanisms are mechanically operated. The locking mechanisms may be either hydraulically or mechanically operated in some embodiments. The gooseneck conduits 156 may include swivel flanges 208 for connecting the conduits 156 to flexible fluid lines 158.
As mentioned above, each gooseneck conduit assembly 302, 304 includes a locking system. Lubrication ports 342 allow for the introduction of lubricant to the locking system. The gooseneck conduit assembly 302 employs a different locking system than the gooseneck conduit assembly 304. Thus, embodiments of the gooseneck conduit assembly coupled to a telescoping joint 130 may include like or different locking systems.
The gooseneck conduit assembly 302 includes a primary locking system 305 and a secondary locking system 306. Some embodiments of the gooseneck conduit assembly 302 may include only one of the primary locking system 305 and the secondary locking system 306. The primary locking system 305 includes a hydraulic cylinder 308 that extends and/or retracts a shaft 310. The shaft 310 is coupled to a bolt assembly 312 that includes bolts 314 that engage passages in the guide/locking pins 303 when the shaft 310 is retracted. The gooseneck conduit assembly 302 is unlocked from the support collar 150 in
The diameter of the guide/locking pin 303 may vary over the length of the pin 303 to facilitate proper positioning of the gooseneck conduit assembly 302 on the support collar 150. Some embodiments of the pin 303 decrease in diameter as distance from the support collar 150 increases. For example, the embodiment of pin 303 shown in
Returning now to
Turning now to the gooseneck conduit assembly 304, the gooseneck conduit assembly 304 includes a primary locking system 334 and a secondary locking system 336. Some embodiments of the gooseneck conduit assembly 304 may include only one of the primary locking system 334 and the secondary locking system 336. The primary locking system 334 includes rotatable guide/alignment sockets 402.
The guide/locking pins 404 are aligned to the support collar 150 via keying structures of the pins 404 and the collar 150. The guide/locking pins 404 include alternating longitudinal ridges 406 and channels 408. The inner surface of the locking/alignment sockets 402 include alternating longitudinal channels 606 and ridges 610 (
Different embodiments of the locking mechanism 344 may employ different degrees of rotation to transition between the locked and unlocked states. For example, the locking system 344 of
Referring to
Returning to
An upper split retainer 524 and a lower split retainer 622 (
Each auxiliary fluid line 152 is retained at the support collar 150 by a clamp 412 that is coupled to the support collar 150 via bolts or other retention means known in the art. The secondary locking member 326 of the secondary locking system 306 is also clearly shown in
Turning now to the locking mechanisms 334, 336 of the gooseneck conduit assembly 304, the lock state indicators 344 are rotated to the locked position, indicating that the locking/alignment sockets 402 are locked to the guide/locking pins 404. The locking member 338 of the secondary locking mechanism 336 is disposed within the locking groove 1008 of the telescoping joint 130.
The above discussion is meant to be illustrative of the principles and various embodiments of the present invention. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. For example, the gooseneck conduit assembly 154 may be the gooseneck conduit assembly 302 or the gooseneck conduit assembly 304. Furthermore, various components of the gooseneck conduit assemblies may be interchanged. For example, primary locking system 334 may be included in a gooseneck conduit assembly with the secondary locking system 306. It is intended that the following claims be interpreted to embrace all such variations and modifications.
The present application claims priority to U.S. Provisional Patent Application No. 61/500,914, filed on Jun. 24, 2011, entitled “Gooseneck Conduit System,” which is hereby incorporated herein by reference in its entirety.
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