The present invention relates to a governor for an internal combustion engine, and more particularly to a mechanical governor with low temporary droop for a small engine.
Governors are generally used to regulate and stabilize the speed of internal combustion engines. The mechanical governor generally receives an input indicative of an engine speed and moves an engine throttle to adjust the engine speed. A governor spring affects movement of the throttle such that the governed speed of the engine is determined by the interplay between the movement of the governor speed sensor and the spring force of the governor spring. Typically, the speed sensor causes a non-linear speed sensor force, whereas the governor spring is defined by a substantially constant force. Therefore, the governor spring only substantially counteracts the force of the speed sensor over a very limited range, resulting in an unstable governor in some circumstances.
A typical governor provides continuous adjustment to a throttle or other control member in an effort to maintain a constant engine speed. Droop of a governor allows engine speed to drop when a load is applied to the engine. The amount of droop is a characteristic of a particular mechanical governor, and is determined in part by a spring rate of the governor spring and the tension applied to the control member by the governor spring. Reducing the speed droop by lowering the spring rate of the governor spring may cause the governor to be overly sensitive to small changes in engine load, thus resulting in a less stable engine control. On the other hand, increasing the spring rate makes the governor spring stiffer and more resistant to small changes in engine load, thus making engine reaction sluggish.
In many internal combustion engines, adjusting the engine speed may result in engine hunting or over-compensation. Hunting occurs when the engine overshoots or undershoots the desired speed and is unable to quickly settle at the desired speed. Hunting can be caused by many factors, including the use of springs having light spring rates, sticking or binding between movable parts of the engine and the governor, and the like.
In one embodiment, the invention provides a mechanical governor for an engine that includes a speed sensor coupled to the engine that moves in response to changes in speed of the engine. The governor further includes a throttle member, a linkage, a primary spring, and a secondary spring. The linkage couples the speed sensor and the throttle member to move the throttle member between a first position and a second position in response to the speed of the engine. The primary spring is connected between the throttle member and a first fixed portion of the engine to bias the throttle member in a first direction, and the secondary spring is connected between the throttle member and a second fixed portion of the engine to bias the throttle member in a second direction that is at least partially opposite to the first direction.
In another embodiment, the invention provides an internal combustion engine that includes a cylinder, and a piston disposed within the cylinder that is reciprocal in response to combustion of a fuel in a combustion chamber. The engine further includes a crankshaft coupled to the piston that rotates in response to the reciprocation of the piston, and a speed sensor coupled to the crankshaft. The speed sensor generates a signal related to the rotational speed of the crankshaft. A throttle member moves between a first position and a second position in response to the signal. A primary spring has a primary spring rate and is coupled to the throttle member to bias the throttle member in a first direction. A secondary spring defines a secondary spring rate that is less than the primary spring rate. The secondary spring couples to the throttle member to bias the throttle member in a second direction that is at least partially opposite to the first direction.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
Before proceeding, it should be noted that the term “small engine” as used herein generally refers to an internal combustion engine that includes one or two cylinders. The engine can be arranged with a horizontal or a vertical crankshaft as may be required. While the invention discussed herein is particularly suited for use with small engines, one of ordinary skill in the art will realize that it could be applied to larger engines (i.e., three or more cylinders) as well as other engine designs (e.g., rotary engine, radial engine, diesel engines, combustion turbines, and the like) which use a mechanical governor. As such, the invention should not be limited to the small engine application described herein.
As schematically illustrated in
In the embodiment shown in
As shown in
The primary spring 55 has a second axis 70 and a primary spring rate. In one embodiment, the first axis 65 and the second axis 70 define an angle 70A that is less than about 20 degrees (see
The primary spring 55 produces a primary force that is at least partially related to a free length of the primary spring 55 and the primary spring rate. The primary force is substantially linear, and biases the throttle lever 45 in a first direction away from the governor arm 40. The first direction extends along the second axis 70. In embodiments that include the first axis 65 and the second axis 70 in parallel, the primary force extends parallel to the first axis 65. In embodiments that include the first axis 65 and the second axis 70 in non-parallel relationship, the primary force includes a first force component that extends parallel to the first axis 65 and in the first direction, and a second force component that extends orthogonal to the first axis 65.
The secondary spring 60 has a third axis 80 and a secondary spring rate. In one embodiment, the first axis 65 and the third axis 80 define an angle 80A that is less than about 20 degrees (see
As shown in
The secondary spring produces a secondary force that is at least partially related to a free length of the secondary spring 60 and the secondary spring rate. The secondary force is substantially linear and extends in a direction along the third axis 80 to bias the throttle lever 45 in a second direction that is at least partially opposite to the primary force. In embodiments arranged such that the first axis 65 and the third axis 80 are parallel, the secondary force extends parallel to the first axis 65 and toward the second direction. In embodiments arranged such that the first axis 65 and the third axis 80 are not parallel, the secondary force includes a third force component that extends parallel to the first axis 65 and toward the second direction, and a fourth force component that is normal to the first axis 65. The third force component that extends parallel to the first axis 65 is further parallel to and opposite the first force component of the primary force. In the illustrated embodiment, the secondary force substantially opposes the primary force of the primary spring 55. In other embodiments, the secondary force may at least partially oppose the primary force.
The secondary spring 60 is chosen such that the secondary spring rate is less than the primary spring rate. In one embodiment, the secondary spring rate is between about 90 percent and 99 percent of the primary spring rate. Other embodiments of the secondary spring 60 may include a secondary spring rate that is between about 50 percent and 99 percent of the primary spring rate.
The primary force, including the first and second force components, cooperates with the secondary force, including the third and fourth force components, to limit droop of the engine 15. Engine droop can be categorized as permanent droop and temporary droop. Permanent droop can be defined as a percentage change in speed of the engine 15 over a full load range (e.g., from no load to full load). For most engines, the initial engine speed is referred to as “speed no-load.” Most engines operate at a second speed when a second or full load is applied. The difference between the full load speed and the no-load speed is referred to as permanent droop. For example, one exemplary engine 15 operates at 3000 RPM when no load is applied to the engine 15 and at 2850 RPM when the full design load is applied. In this example, the engine 15 has a permanent droop of 5 percent. In other engines, the governor 30 operates to maintain a uniform engine speed regardless of the load applied to the engine. These engines operate with zero permanent droop.
Temporary droop can be defined as the temporary speed change that occurs immediately after a change in engine load. The amount and duration of the speed error during this load change, or transient period, is defined by the governor 30. The temporary droop of a particular governor is a function of the governor's ability to react to engine load change. The temporary deviation from the governed or desired speed after an engine load change is the temporary droop of the engine 15.
The tertiary spring 95 is chosen such that the tertiary spring rate is less than the primary spring rate. In one embodiment, the tertiary spring rate is between about 20 percent and 75 percent of the primary spring rate. Other embodiments may include a tertiary spring rate that is lower than 20 percent, or higher than 75 percent of the primary spring rate.
As shown in
The linkage 50 and the tertiary spring 95 cooperate to define a coefficient of friction to dampen movement of the linkage 50 in response to movement of the governor arm 40. The tertiary spring 95 applies a force vector that is normal to the movement of the linkage 50 such that this normal force vector generates friction between the linkage 50 and the tertiary spring 95 to oppose motion of the linkage 50. The close engagement of the circumferential arc 66 and the inner surface of the tertiary spring 95 on the one hand, and the circumferential arc 97 and the outer surface of the linkage 50 on the other hand at least partially determine a portion of the coefficient of friction between the linkage 50 and the tertiary spring 95.
As shown in
In some embodiments, the linkage 50 includes a friction enhancing surface 110 (e.g., a roughened surface, a scored surface, etc.) to increase friction between the linkage 50 and the tertiary spring 95. The friction enhancing surface 110 (
The damping member 120 is formed from a resilient material such as foam, rubber, cork, etc. The resilient member 120 engages the throttle lever 45 when the throttle lever 45 is in the idle position (
In operation, the engine 15 operates at a desired speed that may depend on the load applied to the engine 15. The speed sensor 25 generates a signal indicative of the rotational speed of the crankshaft 19. The governor arm 40 moves in response to the signal from the speed sensor 25. Movement of the governor arm 40 varies the flow of the air-fuel mixture to the combustion chamber 18 by causing movement of the linkage 50, which in turn moves the throttle lever 45 between the first and second positions.
The governor 30 compensates for an increased engine load, and a corresponding drop in engine speed, by moving the throttle member 45 toward the first position (shown in
The secondary spring 60 cooperates with the speed sensor 25 to move the throttle lever 45 toward the first position. The governor spring 55 counteracts the forces caused by the flyweights 31, the plunger 32, and the secondary spring 60, and tends to move the throttle lever toward the second position. More specifically, the flyweights 31 react to the speed of the engine 15, and move the plunger 32 accordingly. The speed of the engine 15 induces pivotal movement of the flyweights 31 due to a non-linear, centrifugal force. The flyweights 31 engage the plunger 32 to move the plunger 32, which engages the governor shaft 35 to move the governor arm 40.
At a low engine speed, the non-linear force of the flyweights 31 is relatively low, and the secondary force of the secondary spring 60 is relatively high. At a low engine speed, the relatively low non-linear force of the flyweights 31 counteracts a small portion of the primary force of the governor spring 55, and the relatively high secondary force of the secondary spring 60 counteracts a substantial portion of the relatively low primary force. At a high engine speed, the non-linear force of the flyweights 31 is relatively high, and the secondary force of the secondary spring 60 is relatively low. At a high engine speed, the relatively high non-linear force of the flyweights 31 counteracts a substantial portion of the primary force of the governor spring 55, and the small secondary force of the secondary spring 60 counteracts the remaining portion of the primary force of the governor spring 55.
Thus, at any engine speed the non-linear force induced by the flyweights 31 cooperates with the secondary force of the secondary spring 60 to counteract the primary force of the governor spring 55 to limit temporary droop of the engine 15. Due to the non-linear nature of the force induced by the flyweights 31, certain engine speeds may exist where the primary force of the governor spring 55 slightly overcomes the combined forces of the flyweights 31 and the secondary spring 60. Similarly, certain engine speeds may exist where the combined forces of the flyweights 31 and the secondary spring 60 slightly overcome the primary force of the governor spring 55.
At some engine speeds, the primary force of the primary spring 55 is balanced with or substantially equals the secondary force of the secondary spring 60. This balance increases the sensitivity of the governor 30 to changes in engine load. For example, when the throttle lever 45 is open (i.e., wide-open throttle), the primary force of the primary spring 55 is substantially equal to the secondary force of the secondary spring 60. At wide-open throttle, the governor 30 is increasingly sensitive to any change in engine load that affects engine speed, and quickly reacts to those changes. Any change in engine load will cause the governor 30 to vary the position of the throttle lever 45, and the increased sensitivity allows the springs 55, 60 to effectively stabilize the position of the throttle lever 45. In other embodiments, the engine 15 may include balancing the forces of the primary and secondary springs 55, 60 at throttle positions other than wide-open throttle (e.g., throttle lever open 90 percent, 80 percent, 75 percent, etc.).
When the engine 15 operates at a relatively constant speed and the primary and secondary forces are unbalanced, one of the primary spring 55 and the secondary spring 60 exerts a bias on the throttle lever 45 that is larger than the bias of the other of the primary and secondary springs 55, 60. The overall effect of the cooperating primary and secondary forces on the throttle lever 45 at the unbalanced positions biases the throttle lever 45 toward one of the first and second positions. For example, the primary force generated by the primary spring 55 decreases, and the secondary force generated by the secondary spring 60 increases as the throttle lever 45 moves toward the first or open position. Likewise, the primary force generated by the primary spring 55 increases, and the secondary force generated by the secondary spring 60 decreases when the throttle lever 45 moves toward the second or closed position.
In embodiments of the governor 30 that include the tertiary spring 95, the coefficient of friction between the linkage 50 and the tertiary spring 95 causes resistance to movement of the linkage 50. The bias of the governor spring 55, the secondary spring 60 and the dampening effect of the tertiary spring 95 cooperate to limit temporary droop of the engine 15.
Various features and advantages of the invention are set forth in the following claims.
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