(1) Field of the Invention
The invention relates to a granular moving-bed apparatus, and more particularly to a louver-type reactor which is used to remove inflow dusts, multi-contaminants such as H2S, SOx, NOx, HCl, alkali, ammonia, etc.
(2) Description of the Prior Art
In the art of removing particles or multi-contaminants from a gas, a granular moving-bed filter or reactor is usually utilized to achieve so by introducing the contaminated gas to pass through a louver-type reactor which allows granular materials to flow slowly thereinside. The dust-removing mechanism of the louver-type reactor is carried out by sending the contaminated gas into the reactor through a louvered wall, then having the contaminated gas pass through a curtain formed by slow-moving granular materials inside the reactor so as to leave the particles and the multi-contaminants with the granular materials, and finally fleeing the gas with a substantial clean state through another louvered wall of the reactor. In the art, the apparatus described above is called a granular moving-bed apparatus.
Referring to
Referring to
By realizing the results of
It is obvious that the aforesaid problems of the reactor 4 are mainly caused by the non-uniform flow distribution in each hopper-shaped structure 44. In the art, to achieve a uniform flow distribution of the granular materials 2 along the granular path 43 of the reactor 4, some efforts have been made to build in various flow-dividing structures into each hopper-shaped structure 44.
One of aforesaid efforts is Germany patent number DE 3830618 A1 by Priefer et al., whose major technique is shown in
Nevertheless, it is well known that the ideal situation does never exist in a real world. Even that a basic model for including in-flow dividers has been taught by Priefer et al., still, a practical and satisfied apparatus can only be achieved on a trial-and-error base. Apparently, the problem yet to be resolved in the art is how an optimal placement of the roof-shaped structure can be determined. Especially, it is obvious that different granular materials will present different properties, flowability for instance, and the filtration results as well. Therefore, unless an answer or a methodology can be provided, or the cost and labor in constructing an efficient granular moving-bed apparatus for air filtration cannot be saved.
Accordingly, it is a primary object of the present invention to provide a granular moving-bed apparatus with improved roof-shaped dividers whose displacements can be systematically determined and by which problems of corrosions, plaques, stagnant zones and so on formed to the side walls of the apparatus can be avoided.
The granular moving-bed apparatus in accordance with the present invention includes an inlet louvered wall, an outlet louvered wall opposing to the inlet louvered wall, a granular path having a centerline formed between the inlet louvered wall and the outlet louvered wall, and a predetermined type of granular materials flowing inside the granular path. Each of the inlet louvered wall and the outlet louvered wall can be constructed as a shutter wall so that a plurality of serial hopper-shaped structures can be formed. Equally, in the present invention, each of the hopper-shaped structures is formed by an inlet guide plate of the inlet louvered wall and an outlet guide plate of the outlet louvered wall.
The inlet guide plate, inclined downstream (with respect to the flow of granular materials inside the granular path) toward the centerline by an angle “γin”, further has an inlet lower end and an inlet upper end. Similarly, the outlet guide plate, inclined by an angle “γout”, further has an outlet lower end and an outlet upper end. Also, in this aspect of the invention, each of the hopper-shaped structures can further have an inlet upright fence standing at the inlet upper end of the inlet guide plate and an outlet upright fence standing at the outlet upper end of the outlet guide plate, both of them for preventing the granular materials from flowing out of the granular path.
In the present invention, the granular path includes thereinside a plurality of serial roof-shaped flow-corrective elements, in which each of the roof-shaped flow-corrective elements is corresponding to one of the serial hopper-shaped structures and further has an inlet corrective plate adjacent to the inlet guide plate and an outlet corrective plate adjacent to the outlet guide plate. The inlet corrective plate can further have an inlet corrective tip, and on the other hand the outlet corrective plate can also have an outlet corrective tip.
In the invention, a length “bin” is defined as the distance measured from the inlet upper end to an image line parallel to a centerline of the granular path and passing the inlet corrective tip. A length “bout” is defined as the distance measured from the outlet upper end to another image line parallel to the centerline of the granular path and passing the outlet corrective tip. A length “Sin” is defined as the distance measured from the inlet upper end to a further image line perpendicular to the centerline and passing the inlet lower end of a preceding hopper-shaped structure. Also, a length “Sout” is defined as the distance measured from the outlet upper end to one more image line perpendicular to the centerline and passing the outlet lower end of the preceding hopper-shaped structure.
In accordance with the present invention, the major characteristics of the granular moving-bed apparatus are that (1) the inclination of the inlet corrective plate is equal to the γin, (2) the inclination of the outlet corrective plate is equal to the γout, (3) the inlet corrective tip is arranged in a position above the inlet upper end by an inlet predetermined distance “Hin” ranged between 0.1 Sin to 0.9 Sin, and (4) the outlet corrective tip is arranged in another position above the outlet upper end by an outlet predetermined distance “Hout” ranged between 0.1 Sout to 0.9 Sout.
In the art, the granular materials can be classified into three categories: a free-flowing cohesion-less granular material whose effective angle of internal friction is ranged from 15° to 40°, a medium-flowability granular materials whose effective angle of internal friction is ranged from 40° to 60°, and a cohesive granular material whose effective angle of internal friction is ranged from 60° to 75°.
In the case that the granular material used is the free-flowing cohesion-less granular material, the Hin can be equal to 0.1 Sin if Ho<0.1 Sin, can be the Ho if 0.1 Sin≦Ho<0.9 Sin, and can be 0.9 Sin if 0.9 Sin≦Ho; in which Ho=bin tan(34°−0.138γin).
In the case that the granular material used is the medium-flowability granular material, then the Hin can be equal to 0.1 Sin if Ho<0.1 Sin, can be the Ho if 0.1 Sin≦Ho<0.9 Sin and can be 0.9 Sin if 0.9 Sin≦Ho; in which Ho=bin tan(26.4°−0.072γin).
In the case that the granular material used is the cohesive granular material, then the Hin can be equal to 0.1 Sin if Ho<0.1 Sin, can be the Ho if 0.1 Sin≦Ho<0.9 Sin and can be 0.9 Sin for 0.9 Sin≦Ho; in which Ho=bin tan(10°−0.034γin).
On the other hand, previous methodology of defining the Hin can be also applied to determine the Hout. That is, in the case of the granular material being the free-flowing cohesion-less granular material, the Hout can be 0.1 Sout for Ho<0.1 Sout, Ho for 0.1 Sout≦Ho<0.9 Sout and 0.9 Sout for 0.9 Sout≦Ho; similarly, in which Ho=bout tan(34°−0.138γout). In the case of the granular material being the medium-flowability granular material, the Hout can be 0.1 Sout for Ho<0.1 Sout, Ho for 0.1 Sout≦Ho<0.9 Sout and 0.9 Sout for 0.9 Sout≦Ho; in which Ho=bout tan(26.4°−0.072 γout). Also, in the case of the granular material being the cohesive granular material, the Hout can be 0.1 Sout for Ho<0.1 Sout, Ho for 0.1 Sout≦Ho<0.9 Sout and 0.9 Sout for 0.9 Sout≦Ho; in which Ho=bout tan(10°−0.034γout).
In the present invention, the roof-shaped flow-corrective element can be a compact type whose inlet corrective tip of the inlet corrective plate and the outlet corrective tip of the outlet corrective plate are overlapped to form the roof-shaped flow-corrective element as a unit piece, or a separate type whose inlet corrective tip of the inlet corrective plate and the outlet corrective tip of the outlet corrective plate are separated by a substantial spacing.
In one embodiment of the present invention, the inlet corrective tip of the inlet corrective plate of the roof-shaped flow-corrective elements can lie on the center line.
In one embodiment of the present invention, the outlet corrective tip of the outlet corrective plate of the roof-shaped flow-corrective element can lie on the center line.
In the present invention, the γin can be equal to the γout. Similarly, the bin can be equal to the bout, Sin can be equal to the Sout, and the Hin can be equal to the Hout.
In another aspect of the present invention, the hopper-shaped structure of the granular moving-bed apparatus does not include the upright fences. In this aspect, aforesaid computations on the Hin and the Hout can still be applied with the inlet and outlet hill-foot points of the granular materials piling inside the hopper-shaped structure being the basic points for the computation. That is, the “bin” is defined as the distance measured from the inlet hill-foot point to a line parallel to the centerline of the granular path and passing the inlet corrective tip, the “bout” is defined as the distance measured from the outlet hill-foot point to a line parallel to the centerline of the granular path and passing the outlet corrective tip, the “Sin” is defined as the distance measured from the inlet hill-foot point to a line perpendicular to the centerline and passing the inlet lower end of a preceding hopper-shaped structure, and the “Sout” is defined as the distance measured from the outlet hill-foot point to a line perpendicular to the centerline and passing the outlet lower end of a preceding hopper-shaped structure.
All these objects are achieved by the granular moving-bed apparatus described below.
The present invention will now be specified with reference to its preferred embodiment illustrated in the drawings, in which
The invention disclosed herein is directed to a granular moving-bed apparatus. In the following description, numerous details are set forth in order to provide a thorough understanding of the present invention. It will be appreciated by one skilled in the art that variations of these specific details are possible while still achieving the results of the present invention. In other instance, well-known components are not described in detail in order not to unnecessarily obscure the present invention.
In the present invention, the major task is to prevent the louvered side walls of the granular moving-bed apparatus from having corrosions and forming stagnant zones and the like by preferably determining the displacement of the inflow roof-shaped flow-corrective elements so that the granular materials can smoothly flow along the granular path defined by the louvered side walls and by which the filtration efficiency of the apparatus can be ensured. To achieve this goal, various computations and modifications have been carried out so as to obtain preferred numerals for constructing the apparatus of the invention.
In order to achieve consistency of following descriptions upon the present invention, elements with similar function but differently profiled are assigned by the same label and name.
Basically, the granular moving-bed apparatus of the present invention is resembled to the apparatus in the art, but provides a preferred and determined arrangement upon the serial hopper-shaped structures thereinside. To have following discussion focus on the present invention, major efforts thereafter will be put on the explanations of the configuration of the hopper-shaped structure, and thus cross-sectional views of various embodiments to present two consecutive hopper-shaped structures for the invention are utilized in accompanying drawings.
As described above, the granular moving-bed apparatus in accordance with the present invention includes an inlet louvered wall, an outlet louvered wall opposing to the inlet louvered wall, a granular path having a centerline formed between the inlet louvered wall and the outlet louvered wall. The granular path is used to flow a predetermined type of granular materials. Each of the inlet louvered wall and the outlet louvered wall can be constructed as a shutter wall so that a plurality of hopper-shaped structures can be formed in series. Similarly in the present invention, each of the hopper-shaped structures is formed by an inlet guide plate of the inlet louvered wall and an outlet guide plate of the outlet louvered wall.
Referring now to
Similar to the inlet guide plate 411, the outlet guide plate 412 is inclined by an angle “γout” and further has an outlet lower end 4214 and an outlet upper end 4213. Also, an outlet upright fence 46 for avoiding the granular materials to over flow the hopper-shaped structure 44 or 44′ is included by standing at the outlet upper end 4213 of the outlet guide plate 421.
As shown, each of the hopper-shaped structures 44 and 44′ in the present invention includes a roof-shaped flow-corrective element 5 for bifurcating the flow of the granular materials inside the granular path 43. The roof-shaped flow-corrective element 5 has an inlet corrective plate 51 located adjacent to the inlet guide plate 411 and an outlet corrective plate 52 located adjacent to the outlet guide plate 421. On the upstream side, the inlet corrective plate 51 and the outlet corrective plate 52 can further have an inlet corrective tip Qin and an outlet corrective tip Qout. In the present invention, the inclination of the inlet corrective plate 51 with the inlet corrective tip Qin close to the centerline CL of the granular path 43 is equal to the γin, while the inclination of the outlet corrective plate 52 with the outlet corrective tip Qout close to the centerline CL is equal to the γout.
As shown, a length “bin” is used to define the distance between a line L5 parallel to the centerline CL and passing the inlet upper end 4113 and a line L4 parallel to the centerline CL and passing the inlet corrective tip Qin, and a length “bout” is used to define the distance between a line L9 parallel to the centerline CL and passing the outlet upper end 4213 and a line L8 parallel to the centerline CL and passing the outlet corrective tip Qout.
As shown, a length “Sin” is defined as the distance between a line L1 passing the inlet upper end 4113 of the hopper-shaped structure 44 and perpendicular to the centerline CL and a line L3 passing the inlet lower end Ein of a preceding hopper-shaped structure 44′ and perpendicular to the centerline CL. Also, a length “Sout” is defined as the distance between a line Lo passing the outlet upper end 4213 of the hopper-shaped structure 44 and perpendicular to the centerline CL and a line L7 passing the outlet lower end Eout of the preceding hopper-shaped structure 44′ and perpendicular to the centerline CL.
In accordance with the present invention, it is noted that the preferred position for the roof-shaped flow-corrective element 5 superior to the conventional design as described
Criterion 1: The inlet corrective tip Qin is arranged in a position above the inlet upper end 4113 (Pin) by an inlet predetermined distance “Hin” ranged between 0.1 Sin to 0.9 Sin.
Criterion 2: The outlet corrective tip Qout is arranged in a position above the outlet upper end 4213 (Pout) by an outlet predetermined distance “Hout” ranged between 0.1 Sout to 0.9 Sout.
In the art, the granular materials can be classified into three categories: a free-flowing cohesion-less granular material whose effective angle of internal friction is ranged from 15° to 40°, a medium-flowability granular materials whose effective angle of internal friction is ranged from 40° to 60°, and a cohesive granular material whose effective angle of internal friction is ranged from 60° to 75°. To have the criteria better suited to various material properties, more specific criteria are provided as follow.
Criterion 1.1: For the free-flowing cohesion-less granular material,
Criterion 1.2: For the medium-flowability granular material,
Criterion 1.3: For the cohesive granular material,
Criterion 2.1: For the free-flowing cohesion-less granular material,
Criterion 2.2: For the medium-flowability granular material,
Criterion 2.3: For the cohesive granular material,
Though the inlet corrective plate 51 and the outlet corrective plate 52 of the roof-shaped flow-corrective element 5 in
Referring now to
Also, it is noted, typically shown in
Referring now to
Referring now to
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In the previous aspect of the present invention, the upright inlet and outlet fences 45 and 46 are used to prevent from overflowing of the granular materials. In a second aspect of the present invention, the upright inlet and outlet fences 45 and 46 are removed by profiling the inlet and outlet guide plates 411 and 421 with extended lengths so that the function of avoiding overflowing of the granular materials can still prevail.
Referring now to
Referring now to
Referring now to
Obviously, by providing the present invention to the granular moving-bed apparatus, locations for the roof-shaped flow-corrective elements 5 can be systematically determined, and thereby problems of corrosions, plaques, stagnant zones and so on formed to the louvered side walls of the apparatus can be avoided.
While the present invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be without departing from the spirit and scope of the present invention.
Number | Name | Date | Kind |
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4455282 | Marquess et al. | Jun 1984 | A |
Number | Date | Country | |
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20040076556 A1 | Apr 2004 | US |