The present invention relates generally to a graphic arts assembly with a magnetic support structure. More specifically, embodiments of the present invention concern a graphic arts die assembly with a magnetic chase and a die plate assembly that are configured for removable disassociation using a lift mechanism. Other embodiments of the present invention concern a graphic arts counter assembly with a magnetic platen and a counter plate assembly that are configured for removable disassociation using a lift mechanism.
A graphic arts press commonly uses a graphic arts die assembly and a graphic arts counter assembly for embossing, debossing, and/or foil stamping of a substrate. Conventional press systems include a die assembly with a series of dies that are secured in registration with a series of counters provided by the counter assembly. In some prior art systems, dies are individually positioned on the chase such that the die mounting process involves an extensive setup time.
Other known systems have been developed to secure multiple dies in registration on a common plate. Such a die assembly can be subsequently mounted on a chase so that the dies (supported on the common plate) are mounted on the chase at the same time. This process requires less time than individual die mounting. However, conventional chase and die assemblies are unsuitably heavy. Furthermore, some prior art chases for use with dies on a common plate are overly complicated.
The following brief summary is provided to indicate the nature of the subject matter disclosed herein. While certain aspects of the present invention are described below, the summary is not intended to limit the scope of the present invention.
Embodiments of the present invention provide a graphic arts assembly that does not suffer from the problems and limitations of the prior art graphic arts systems set forth above.
A first aspect of the present invention concerns a graphic arts support assembly operable to be used with a graphic arts plate assembly in a press. The graphic arts support and plate assemblies are configured for removable association with a lift mechanism including a shiftable lift element. The graphic arts support assembly broadly includes a graphic arts magnetic support structure operable to removably support the graphic arts plate assembly. The magnetic support structure includes a support plate, a magnet fixed relative to the plate, and an alignment element. The magnet is operable to removably secure the graphic arts plate assembly in engagement with the support plate. The alignment element is configured to engage and thereby position the graphic arts plate assembly relative to the support plate. The support plate presents a lift opening positioned to removably receive the lift element. The graphic arts support assembly is operable to be mounted on the lift mechanism so that the lift element is aligned with the lift opening, with the lift element shiftable through the lift opening to locate at least part of the graphic arts plate assembly away from the support plate.
A second aspect of the present invention concerns a graphic arts assembly operable to be used with a graphic arts plate assembly. The graphic arts assembly broadly includes a lift mechanism and a graphic arts support assembly. The lift mechanism includes a shiftable lift element. The support assembly is operable to support the graphic arts plate assembly on the lift mechanism and in a press. The support assembly includes a graphic arts magnetic support structure operable to removably support the plate assembly. The magnetic support structure includes a support plate, a magnet fixed relative to the plate, and an alignment element. The magnet is operable to removably secure the graphic arts plate assembly in engagement with the support plate. The alignment element is configured to engage and thereby position the graphic arts plate assembly relative to the support plate. The support plate presents a lift opening positioned to removably receive the lift element. The graphic arts support assembly is removably mounted on the lift mechanism so that the lift element is aligned with the lift opening. The lift element is shiftable into and out of an extended position where the lift element extends entirely through the lift opening to locate at least part of the graphic arts plate assembly away from the support plate.
A third aspect of the present invention concerns a graphic arts system broadly including a lift mechanism, a graphic arts plate assembly, and a graphic arts support assembly. The lift mechanism includes a shiftable lift element. The support assembly supports the graphic arts plate assembly on the lift mechanism and in a press. The support assembly includes a graphic arts support structure removably supporting the graphic arts plate assembly. The support structure includes a support plate and an alignment element. The alignment element is configured to engage and thereby position the graphic arts plate assembly relative to the support plate. The support plate presents a lift opening positioned to removably receive the lift element. The plate assembly is removably and magnetically secured to the support plate. The support assembly is removably mounted on the lift mechanism so that the lift element is aligned with the lift opening. The lift element is shiftable into and out of an extended position where the lift element extends entirely through the lift opening to locate at least part of the graphic arts plate assembly away from the support plate.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
Preferred embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. While the drawings do not necessarily provide exact dimensions or tolerances for the illustrated components or structures, the drawings, not including any purely schematic drawings, are to scale with respect to the relationships between the components of the structures illustrated therein.
A flat bed press 20 (shown schematically in
As will be discussed, a lift mechanism 26 cooperates with the die assembly 22 and counter assembly 24 to facilitate the die setup process and the counter setup process (see
The illustrated press 20 can comprise either a sheet fed press or a web press without departing from the scope of the present invention. The graphic arts counter assembly 24 is mounted to the support structure 30 for reciprocating movement relative to the graphic arts die assembly 22 (see
Graphic Arts Die Assembly
Turning to
The die plate assembly 36 preferably includes a die support plate 38 and graphic arts dies 40 (see
The illustrated embodiment includes four (4) dies 40. Although not depicted, it will also be appreciated that the die support plate 38 could support an alternative number of dies, such as fewer than four (4) dies (e.g., a single die) or greater than four (4) dies, in a fixed relationship relative to one another. One preferred embodiment of an alternative die support plate is disclosed in U.S. Pat. No. 7,096,709, issued Aug. 29, 2006, entitled GRAPHIC ARTS DIE AND SUPPORT PLATE ASSEMBLY, which is hereby incorporated in its entirety by reference herein.
The die support plate 38 is preferably ferromagnetic to permit magnetic engagement between the die support plate 38 and the chase assembly 34. More preferably, the die support plate 38 is formed entirely of a ferromagnetic material, such as carbon steel. In alternative embodiments, the die support plate 38 could include a non-ferromagnetic material and at least some ferromagnetic material for magnetic engagement with the chase assembly 34. Although carbon steel is a preferred material for the die support plate, the die support plate could alternatively or additionally include one or more alternative materials (such as stainless steel or aluminum) without departing from the principles of the present invention.
Preferably, the die plate assembly 36 also includes a plurality of threaded studs 50 welded to the die support plate 38 and projecting from the surface 44 (see
Turning to
Each graphic arts die 40 preferably presents a machined edge 54, counterbored holes 56, and an engraved surface 58. The edge 54 is machined to preferably comprise a substantially vertical edge surface. However, the edge 54 could comprise a beveled edge (e.g., where the edge is configured to be engaged by a toggle device).
Each engraved surface 58 is preferably formed by engraving the respective graphic arts die 40, with the engraved surface 58 defining an image indicia 60. The graphic arts die 40 also presents a generally planar background surface 62 that surrounds the engraved surface 58.
As discussed above, various conventional engraving techniques, including those disclosed in the above-incorporated '709 patent, can be used to form the engraved surface 58. However, the principles of the present invention are applicable where the surface 58 is alternatively constructed to provide the indicia 60. While the illustrated surface 58 is provided for debossing, the graphic arts die 40 could alternatively have features for foil stamping, embossing, die-cutting, or any combination thereof.
The counterbored holes 56 are configured to receive the studs 50, with the nuts 52 being received by the counterbore so that the nuts 52 do not project out of the holes 56 and beyond the background surface 62. The holes 56 are preferably located about and spaced from the indicia 60. Additional features of a method for manufacturing the graphic arts die 40 to provide relative positioning and alignment between holes 56 and indicia 60 are disclosed in the above-incorporated '709 patent. Although the depicted holes 56 have a round profile shape, it will be appreciated that one or more dies could have alternatively shaped holes to receive fasteners. For instance, in alternative embodiments, the die could present holes with a generally square profile shape (e.g., to enable convenient die adjustment relative to a support plate). Additional details of such alternative die embodiments are disclosed in U.S. Provisional Application No. 62/549,776, filed Aug. 24, 2018, entitled APPARATUS AND METHOD FOR ADJUSTING GRAPHIC ARTS DIE PLATE ON CARRIER, which is hereby incorporated in its entirety by reference herein.
Each graphic arts die 40 preferably is formed of a non-ferrous metal and, more preferably, is formed of brass alloy. However, it is also within the scope of the present invention where the graphic arts die 40 is formed wholly or partly of steel, magnesium, zinc, polymer, copper alloy, or a composite material, such as fiberglass.
Again, the studs 50 and nuts 52 serve to secure each graphic arts die 40 onto the die support plate 38. The studs 50 and nuts 52 are undersized relative to the holes 56 to permit fine adjustment of the lateral positioning of the die 40 relative to the die support plate 38. When multiple dies are mounted onto a common die support plate, the dies are preferably secured by studs and nuts that permit lateral positioning of the dies to be adjusted relative to one another.
Referring again to
The chase 64 is unitary and presents opposite chase surfaces 72,74 and an array of spaced lift bores 76a and threaded holes 76b (see
The chase 64 also presents magnet recesses 78 and alignment recesses 80 (see
However, the magnet recesses could be alternatively configured and/or positioned without departing from the scope of the present invention. For instance, an alternative magnet recess could comprise a through hole (extending continuously between the surfaces 72 and 74).
The alignment recesses 80 are defined by corresponding walls with threaded sections 80a (see
For some aspects of the present invention, the chase 64 could use or include alternative features to mount one or more dies thereon. For instance, the threaded holes 76b are configured to receive threaded fasteners to attach one or more dies directly to the chase with the threaded fasteners (e.g., as is customary with narrow web chases). Although not shown, the holes 76b present internal threads to threadably receive corresponding fasteners.
Some presses could have an alternative chase that is devoid of the apertures found in conventional honeycomb chases. For such a press, a new chase can be provided with the desired number and arrangement of bores and/or threaded attachment holes. Alternatively, the preexisting chase can be modified to provide the desired number and arrangement of bores and/or threaded attachment
The chase 64 is preferably formed of aluminum, but could be formed of an alternative material (such as stainless steel, carbon steel, synthetic resin, etc.) without departing from the principles of the present invention. It will also be understood that the chase 64 can be formed of a ferromagnetic material or a non-ferromagnetic material. It has been determined that a ferromagnetic chase construction does not interfere with the use of the chase assembly 34 (e.g., a ferromagnetic chase does not interfere with the insertion and removal of magnetic plugs 68 relative to bores 76).
The alignment inserts 66 each preferably comprise a unitary plate that presents a slot 66a (see
Turning to
The illustrated body 84 presents peripheral threads 88 and a flange 90 (see
When the magnetic plug 68 is located in the recess 78, the flange 90 is operable to engage the shoulder 80b and restrict movement of the magnetic plug 68 into the recess 78. It is also within the ambit of the present invention to alternatively secure one or more of the magnetic plugs to the chase. For instance, in some alternative embodiments, one or more magnetic plugs could be press fit or adhered within an opening of the chase.
The illustrated magnet surfaces 86a and chase surface 72 are preferably substantially coplanar with one another. In this manner, the surfaces 72,86a cooperatively form a smooth and continuous surface to engage the die plate assembly 36. However, in some alternative embodiments, the magnet surfaces 86a could be offset from the chase surface 72. For example, according to some aspects of the present invention, the magnets may be recessed below the chase surface 72 and covered by a portion of the chase body such that the magnetic field must pass through the chase body to secure the die plate assembly 36 in place.
The magnetic plugs 68 are preferably arranged and provided in number to securely hold the die plate assembly 36 in engagement with the chase assembly 34. For example, the magnetic connection between the assemblies 34 and 36 is sufficient to ensure the die plate assembly 36 remains held against chase assembly 34 even if the graphic arts die assembly 22 is inverted (with the die plate assembly 36 below the chase assembly 34). However, the principles of the present invention are equally applicable where the chase assembly 34 includes an alternative number of magnetic plugs 68 (e.g., the chase assembly 34 could use fewer plugs 68). Furthermore, one or more of the magnetic plugs 68 could be alternatively arranged within the recesses 78 of the chase 64. Numbering and arrangement can depend on the strength of the magnetic plugs, the weight of the die plate assembly 36, etc.
Preferably, the permanent magnets 86 are formed of a high-temperature samarium-cobalt material that can withstand customary hot foil stamping temperatures (ranging from about one hundred thirty degrees Fahrenheit (130° F.) to about four hundred degrees Fahrenheit (400° F.)) without becoming demagnetized. However, it is also within the ambit of the present invention for the magnets 86 to comprise an alternative high-temperature rare earth magnet material. The body 84 preferably comprises a low carbon steel material, but could include an alternative material (such as stainless steel, aluminum, synthetic resin, etc.) without departing from the scope of the present invention. Each magnet 86 is preferably adhered to the body 84 with an adhesive material (not shown), although the magnet 86 and body 84 could be alternatively fixed to one another. In yet further alternative embodiments, one or more of the magnets may be secured directly to the chase body such that the corresponding bodies are eliminated altogether.
Although the illustrated embodiment provides the chase 64 with magnets 86, certain aspects of the present invention contemplates alternative means for removably and magnetically interconnecting the chase assembly 34 and the die plate assembly 36. For example, in some alternative embodiments the die plate assembly may be provided with magnets and the chase assembly may be formed at least in part of ferromagnetic material. Certain aspects of the present invention may also comprise both assemblies having magnets. With this alternative, the magnet of each assembly may be associated with a ferromagnetic portion or insert of the other assembly.
Turning to
When the alignment plug 70 is located in the corresponding recess 80, the shoulder 96 is operable to engage the surface 72 and restrict further threading movement of the alignment plug 70 into the recess 80 (see
The illustrated chase assembly 34 includes four (4) alignment plugs 70 configured to be aligned with and received by the four (4) slots 48 in the die support plate 38. In particular, the heads 94 of the alignment plugs 70 are removably received by slots 48b to permit the die plate assembly 36 to be shifted into and out of engagement with the chase surface 72 of the chase assembly 34 (see
However, the principles of the present invention are applicable where the chase assembly 34 includes an alternative number of alignment plugs 70. Furthermore, one or more of the alignment plugs 70 could be alternatively arranged within the recesses 80 of the chase 64. The illustrated plugs 68,70 are preferably sized so that the plugs 68,70 fit snugly within the chase 64 and are prevented from moving laterally therein (i.e., each plug 68,70 is prevented from moving transversely to the axis of the corresponding recess). In at least some applications, the plugs 68,70 could be secured alternatively in the recesses.
Similar to the magnetic connection between the assemblies 34 and 36, certain aspects of the present invention contemplate reversing the orientation of the slots 48 and plugs 70. For example, the chase assembly 34 may alternatively be provided with slots and the plate assembly 36 includes complemental plugs (or pins) received in the chase slots such that the chase alignment element comprises a slot rather than a plug. Yet further, each assembly may be provided with a combination of plugs and slots that cooperate with complemental slots and plugs of the other assembly.
As mentioned above, some of the lift bores 76a are preferably sized and positioned in alignment with corresponding lift slots 48b. The aligned bores 76a and slots 48b are also preferably aligned with pistons of the lift mechanism 26 to receive the pistons, as will be discussed (see
Although the graphic arts die assembly 22 preferably includes the illustrated chase assembly 34, an alternative chase could be used to support one or more dies (as shown in a subsequent embodiment). Other alternative chase structures are disclosed in the above-incorporated '709 patent.
For hot foil stamping and embossing/debossing operations, the chase assembly 34 is preferably heated to a temperature that ranges from about one hundred thirty degrees Fahrenheit (130° F.) to about four hundred degrees Fahrenheit (400° F.). Preferably, the chase surfaces 72,74 of the chase assembly 34 are substantially planar and parallel to one another.
The preferred arrangement of magnetic plugs 68 in the chase 64 is depicted in
Furthermore, an alternative number of magnetic plugs 68 and/or alignment plugs 70 could be secured in the chase 64. For instance, the chase assembly could have a smaller number of magnetic plugs (e.g., where the magnetic force associated with each plug is increased).
The chase and die plate assemblies 34 and 36 are preferably magnetically interconnected through the use of magnetic plugs 68 spaced along the surface 72 of the chase 64. However, as mentioned above, one or more dies could also be secured to the chase assembly 34 with conventional toggle clamps (not shown). In the usual manner, toggle clamps can be removably secured within corresponding bores 76 of the chase 64 and brought into mechanical engagement with one or more dies and/or a die support plate supporting one or more dies. Also, as noted above, threaded fasteners can be used to secure one or more dies directly to the chase (e.g., by threading fasteners into the holes 76b).
Again, the die plate assembly 36 is configured to be shifted into and out of engagement with the chase surface 72 of the chase assembly 34. Preferably, when the chase assembly 34 and die plate assembly 36 are engaged, the alignment slots 48a and alignment plugs 70 cooperatively restrict lateral sliding movement of the die plate assembly 36 along the chase surface 72 of the chase assembly 34. The magnetic plugs 68 are operable to removably hold the die plate assembly 36 in engagement with the chase assembly 34.
Turning to
When secured to one another, the chase assembly 34 and the die plate assembly 36 cooperatively provide a low profile graphic arts die assembly 22 for use in the press 20. That is, the chase assembly 34 and the die plate assembly 36 cooperatively present a maximum assembly height dimension that is compactly sized so that the combination can be suitably installed and removed from the press 20. This advantage is applicable whether the chase assembly 34 and the die plate assembly 36 are installed in the press simultaneously or sequentially.
Turning to
The clamps 108 are attached to the frame 104 to selectively engage the chase 64. In the usual manner, the clamps 108 are shiftable between a released position (see
The caps 110 and cylinders 114 cooperatively present chambers 118 that slidably receive respective pistons 106 (see
The frame 108 presents a generally planar upper surface 120 to removably receive and support the chase assembly 34. The lift mechanism 26 also includes alignment studs 122 fixed to the frame 108 and projecting away from the upper surface 120 (see
The lift mechanism 26 preferably includes carbon steel. However, it is within the ambit of the present invention where at least part of the lift mechanism 26 is formed of an alternative material (such as stainless steel, aluminum, synthetic resin, etc.). To the extent that some components of the lift mechanism 26 are formed of aluminum, it is preferable that the lift mechanism 26 includes a carbon steel plate that presents the upper surface 120. The lift mechanism 26 can be formed of a ferromagnetic material, a non-ferromagnetic material, or a combination thereof. It has been found that the lift mechanism 26 does not generally interfere with the magnetic connection between the chase assembly 34 and die plate assembly 36.
The pistons 106a,b each present a piston end 124 and an opposite lift end 126 (see
The piston end 124 is slidably received by the chamber 118 and engaged with a side wall 130 of the cylinder 114 (see
In the retracted position, each piston 106 is preferably partly received within the corresponding chamber 118. Although, for some aspects of the present invention, the entire piston 106 could be received by the chamber 118 in the retracted position.
In the extended position, each piston 106 extends into and out of the chamber 118 so that the lift ends 126 are spaced from the chambers 118. In the illustrated embodiment, all of the pistons 106 project from the same upper surface 120 when extended. However, the principles of the present invention are applicable where some of the pistons 106 project from the surface 120 when extended, and other pistons 106 project from an opposite lower surface of the frame (i.e., in an opposite direction from the frame) when extended. For such an alternative lift mechanism, either side of the lift mechanism could be used to shift die plate assembly 36 and the chase assembly 34 into and out of engagement with one another.
The illustrated spring 112 is preferably used to retract the corresponding piston 106. Preferably, the spring 112 is mounted on the piston 106 and is located in the annular space within the chamber 118. The spring 112 preferably urges the piston 106 toward the retracted position. In particular, when the piston 106 is in the extended position, the piston end 124 and the cap 110 cooperatively compress the spring 112 (see
It will also be appreciated that an alternative mechanism could be used to retract the piston 106. For instance, in the illustrated embodiment, the retracting face 124b is generally exposed to ambient air pressure. However, the lift mechanism 26 could be configured to supply pressurized air (or another pressurized fluid) to the retracting face 124b.
For the illustrated lift mechanism 26, the piston 106 is selectively extended through the use of pressurized air provided from a compressed air source (not shown). As pressurized air is supplied to the fluid lines 116 and the lifting face 124a, the pressurized air preferably produces a lifting force that overcomes the friction associated with sliding contact between the piston 106 and the cylinder 114 and shifts the piston 106 toward the extended position. Furthermore, as the piston 106 is moved and cooperates with the cap 110 to compress the spring 112, the lifting force preferably also overcomes the spring force and shifts the piston 106 toward the extended position.
Although pressurized air is preferably used to move the pistons 106 to the extended position, the lift mechanism 26 could use another pressurized fluid, such as a hydraulic fluid, to move the pistons 106.
Using the Lift Mechanism with the Graphic Arts Die Assembly
As mentioned above, some of the lift bores 76a are preferably positioned in alignment with corresponding lift slots 48b (see
Again, the lift mechanism 26 includes alignment studs 122 secured to the surface 120. The studs 122 are configured to engage the slots 66a presented by the inserts 66 (see
Similar to the alignment features used to align the assemblies 34 and 36 with each other, the orientation of the slots 66a and studs 122 could be reversed. For example, the lift mechanism 26 may alternatively be provided with slots and the chase assembly 34 could include complemental studs received in the lift mechanism slots (such that the alignment element of the lift mechanism comprises a slot rather than a stud). Yet further, the lift mechanism and the chase assembly may each be provided with a combination of studs and slots that cooperate with complemental slots and studs of the other one of the lift mechanism and the chase assembly.
In the illustrated embodiment, when using the lift mechanism 26 to disengage the die plate assembly 36 from the chase assembly 34, the chase assembly 34 preferably rests on the lift mechanism 26. The chase assembly 34 is preferably removably secured to the frame 104 of the lift mechanism 26 by clamps 108. However, it will be appreciated that the lift mechanism 26 and chase assembly 34 could be alternatively attached to one another. For some aspects of the present invention, an alternative fastenerless system may be provided for securing the chase assembly 34 to the lift mechanism 26.
With the chase assembly 34 resting on the lift mechanism 26, the entirety of the chase surface 74 is depicted as being in contact with the lift mechanism 26. Nevertheless, it will be understood that only part of the chase surface 74 may be in contact with the lift mechanism 26 when the chase assembly 34 is positioned on the lift mechanism 26. For instance, this may occur because the chase surface 74 and/or the upper surface 120 do not have a perfectly planar shape or because the chase surface 74 is larger than the upper surface 120. However, even where the upper surface 120 and the chase surface 74 are in partial contact with each other, the lift mechanism 26 is still preferably operable to control relative shifting of the die plate assembly 36 and the chase assembly 34 (while the assemblies 34 and 36 are associated with the lift mechanism 26).
Again, the lift mechanism 26 is used with the die assembly 22 to shift the die plate assembly 36 out of engagement with the chase assembly 34. The lift mechanism 26 is used by initially resting the chase assembly 34 and the die plate assembly 36 on the lift mechanism 26, with the pistons 106 being retracted (see
Preferably, pressurized air is supplied so that the pistons 106 are extended to move the die plate assembly 36 out of engagement with the chase assembly 34 (see
Although the lift mechanism 26 is used to disengage the chase assembly 34 and the die plate assembly 36, the lift mechanism 26 is also configured to facilitate alignment and engagement of the chase assembly 34 and the die plate assembly 36. This process is initiated by supplying pressurized air to the lift mechanism 26 to hold the pistons 106 in the extended position (see
With the heads 94 of the plugs 70 being in alignment with corresponding slots 48a, the pressure of pressurized air within the lift mechanism 26 can be reduced to permit the pistons 106 to retract (due to the spring force applied to the piston 106 and the force of gravity). As a result, the die plate assembly 36 moves into engagement with the chase assembly 34, and the magnetic plugs 68 apply a magnetic force that holds the chase assembly 34 and die plate assembly 36 in engagement with one another.
Turning to
The counter plate assembly 136 preferably includes a counter support plate 138 and graphic arts counters 140 mounted to the support plate 138 by adhesive tape 141 (see
The counter support plate 138 is configured to be removably attached to the counters 140 by the tape 141 and to support the counters 140 on the surface 144. However, it will be appreciated that the counters 140 could be alternatively secured to the counter support plate 138 without departing from the scope of the present invention. For instance, as one of skill in the art will appreciate, one or more counters could be mounted to make-ready, with the make-ready being mounted on a support plate.
Turning to
The counter surface 150 presents counter image indicia (not shown) that is configured to be positioned in registration with the image indicia 60 associated with one of the dies 40. It is within the ambit of the present invention where the counter surface includes various indicia (e.g., to cooperate with a respective die for various graphic arts processes). However, the counter surface could also be devoid of image indicia (e.g., where the entire surface is planar). The image indicia of the counters is preferably formed by molding, but could be alternatively formed by engraving and/or machining. Again, it will be appreciated that the counter, and various alternative embodiments thereof, can be provided for embossing, debossing, foil stamping, die-cutting, or any combination thereof.
The platen assembly 134 is another preferred embodiment of a magnetic support structure for supporting a graphic arts plate assembly. In the illustrated embodiment, the platen assembly 134 preferably removably supports the counter plate assembly 136. As will be explained in detail, the counter plate assembly 136 is preferably secured to the platen assembly 134 magnetically.
Preferably, the platen assembly 134 includes a platen 154, a backing plate 156, magnetic plugs 158, and alignment plugs 160 (see
The illustrated platen 154 is unitary and presents opposite platen surfaces 162,164 (see
The platen 154 also presents magnet recesses 168 and alignment recesses 170 (see
However, the magnet recesses could be alternatively configured and/or positioned without departing from the scope of the present invention. For instance, an alternative magnet recess could comprise a through hole (extending continuously between the surfaces 162,164).
The alignment recesses 170 are defined by corresponding walls with threaded sections 170a (see
The platen 154 is preferably formed of aluminum, but could be formed of an alternative material (such as stainless steel, carbon steel, synthetic resin, etc.) without departing from the principles of the present invention. It will also be understood that the platen 154 can be formed of a ferromagnetic material or a non-ferromagnetic material. If a ferromagnetic material is used, the platen 154 is configured and designed to avoid interference with the use of the platen 154.
Turning to
The illustrated body 84 presents peripheral threads 178 and a flange 180 (see
Although the illustrated embodiment provides the platen 154 with magnets 176, certain aspects of the present invention contemplates alternative means for removably and magnetically interconnecting the platen assembly 134 and the counter plate assembly 136. For example, in some alternative embodiments the die plate assembly may be provided with magnets and the platen assembly may be formed at least in part of ferromagnetic material. Certain aspects of the present invention may also comprise both assemblies having magnets. With this alternative, the magnet of each assembly may be associated with a ferromagnetic portion or insert of the other assembly.
Referring again to
When the alignment plug 160 is located in the corresponding recess 170, the shoulder 186 is operable to engage the surface 162 and restrict further threading movement of the alignment plug 160 into the recess 170 (see
The illustrated platen assembly 134 includes four (4) alignment plugs 160 configured to be aligned with and received by the four (4) alignment slots 148a in the counter support plate 138. However, the principles of the present invention are applicable where the platen assembly 134 includes an alternative number of alignment plugs 160. Furthermore, one or more of the alignment plugs 160 could be alternatively arranged within the recesses.
For some aspects of the present invention, the orientation of the slots 148a and plugs 160 may be reversed. For example, the platen assembly 134 may alternatively be provided with slots and the counter plate assembly 136 includes complemental alignment plugs (or pins) received in the platen slots such that the platen alignment element comprises a slot rather than a plug. Yet further, the platen assembly and the counter plate assembly may each be provided with a combination of plugs and slots that cooperate with complemental slots and plugs of the other assembly.
Using the Lift Manifold with the Graphic Arts Counter Assembly
As noted above, the lift mechanism 26 is preferably configured for use with both the die assembly 22 and the counter assembly 24. The die assembly 22 and the counter assembly 24 include similar magnetic support structures and graphic arts plate assemblies that can be selectively separated from one another by the lift mechanism 26. Consequently, the use of the lift mechanism 26 to control relative shifting of the platen assembly 134 and the counter plate assembly 136 is similar to how the lift mechanism 26 is used with the chase assembly 34 and die plate assembly 36, although different processes could be employed.
The lift bores 166a and lift slots 148b are preferably aligned with corresponding pistons 106b to receive the pin sections 126a of the pistons 106b when the pistons 106b are extended (see
The alignment studs 122 of the lift mechanism 26 are configured to engage slots 188 presented by the platen 154 (see
Again, the lift mechanism 26 is used with the counter assembly 24 to shift the counter plate assembly 136 out of engagement with the platen assembly 134. The lift mechanism 26 is used by initially resting the platen assembly 134 and the counter plate assembly 136 on the lift mechanism 26, with the pistons 106 being retracted. As necessary, the platen assembly 134 and the counter plate assembly 136 are selectively moved on the lift mechanism 26 to align the pistons 106 with corresponding lift bores 166a and lift slots 148b. It is also permissible to move the lift mechanism 26 to align the pistons 106 with bores 166a and slots 148b, although movement of the chase is preferred. Pressurized air is then supplied to the lift mechanism 26 to extend the pistons 106 into engagement with the counter plate assembly 136.
Preferably, pressurized air is supplied so that the pistons 106 are extended to move the counter plate assembly 136 out of engagement with the platen assembly 134. With the pistons 106 extended, the counter plate assembly 136 is sufficiently spaced apart from the magnetic plugs 158 so that the user can freely move the counter plate assembly 136 relative to (e.g., entire away from) the platen assembly 134.
The lift mechanism 26 is also configured to facilitate alignment and engagement of the platen assembly 134 and the counter plate assembly 136. This process is initiated by supplying pressurized air to the lift mechanism 26 to hold the pistons 106 in the extended position. With the pistons 106 extended, the counter plate assembly 136 is positioned on the pistons 106 and is spaced apart from the magnetic plugs 158 to an extent that the user can freely slide the counter plate assembly 136 laterally relative to the platen assembly 134.
With the heads 184 of the plugs 160 being in alignment with corresponding slots 148a, the pressure of pressurized air within the lift mechanism 26 can be reduced to permit the pistons 106 to retract (due to the spring force applied to the piston 106 and the force of gravity). As a result, the counter plate assembly 136 moves into engagement with the platen assembly 134, and the magnetic plugs 158 apply a magnetic force that holds the platen assembly 134 and counter plate assembly 136 in engagement with one another.
Thus, the die assembly 22 and counter assembly 24 are both configured for removable magnetic engagement. In particular, the die plate assembly 36 is preferably secured to the chase assembly 34 magnetically, while the counter plate assembly 136 is preferably secured to the platen assembly 134 magnetically. However, for some aspects of the present invention, only one of the die assembly 22 and counter assembly 24 could have the illustrated magnetic connection. For instance, one of the chase assembly and the platen assembly may be used to at least partly non-magnetically support a die plate or a counter plate, respectively (e.g., using conventional toggle clamps (not shown)).
Again, the lift mechanism 26 can be selectively used with one of the die assembly 22 and the counter assembly 24 at a particular time. However, the lift mechanism 26 could be configured for use with both assemblies 22,24 at the same time. For alternative aspects of the present invention, the assemblies 22,24 could each have a dedicated lift mechanism. In such an alternative situation, the lift mechanisms could have different configurations such that the lift mechanisms cannot be used with both assemblies 22,24.
Turning to
An alternative flat bed press 220 (see
The illustrated press 220 can comprise either a sheet fed press or a web press without departing from the scope of the present invention. The graphic arts counter structure 228 is mounted to the support structure for reciprocating movement relative to the graphic arts die assembly 222. As in the previous embodiment, the structures 222 and 228 can be variously configured to provide foil stamping, embossing, debossing, or any combination thereof.
The illustrated press 220 further includes a pair of support arms 232a,b configured to support the die assembly 222 (see
Turning to
The die plate assembly 236 preferably includes a die support plate 238 and a graphic arts die 240. The die support plate 238 presents a chase-engaging surface 242, a die-receiving surface 244, a perimeter edge 246, and slots 248 spaced interiorly of the edge 246 (see
The die support plate 238 is preferably ferromagnetic to permit magnetic engagement between the die support plate 238 and the chase assembly 234. More preferably, the die support plate 238 is formed entirely of a ferromagnetic material, such as carbon steel. In alternative embodiments, the die support plate 238 could include a non-ferromagnetic material and at least some ferromagnetic material for magnetic engagement with the chase assembly 234. Although carbon steel is a preferred material for the die support plate, the die support plate could alternatively or additionally include one or more alternative materials (such as stainless steel or aluminum) without departing from the principles of the present invention.
Preferably, the die plate assembly 236 also includes a plurality of threaded studs 250 welded to the die support plate 238 and projecting from the surface 244. The die plate assembly 236 further includes a plurality of threaded nuts 252 removably threaded onto the studs 250 (see
Turning to
Similar to die 40, the graphic arts die 240 preferably presents a machined edge 254, counterbored holes 256, and an engraved surface 258 (see
The counterbored holes 256 are configured to receive the studs 250, with the nuts 252 being received by the counterbore so that the nuts 252 do not project out of the holes 256 and beyond the background surface 262. The holes 256 are preferably located about and spaced from the indicia 260.
Referring again to
The illustrated chase 264 comprises a conventional honeycomb chase structure to adjustably support graphic arts die 240. The chase 264 is unitary and presents opposite chase surfaces 272,274 and an array of uniformly spaced through bores 276 (see
Each bore 276 comprises a counterbored hole that presents a shoulder 282 (see
For some aspects of the present invention, the chase 264 could include alternative features to mount one or more dies thereon. For instance, one or more dies could be attached directly to the chase with threaded fasteners (e.g., as is customary with narrow web chases). In such an alternative configuration, the chase could have one or more threaded openings that receive threaded fasteners for securing the dies directly onto the chase.
Turning to
When the magnetic plug 268 is located in the bore 276, the shoulders 282,290 are operable to engage one another and restrict movement of the magnetic plug 268 toward the chase opening 278.
Preferably, the permanent magnets 286 are formed of a high-temperature samarium-cobalt material. The sleeve 284 preferably comprises a carbon steel material, but could include an alternative material (such as stainless steel, aluminum, synthetic resin, etc.) without departing from the scope of the present invention. Each magnet 286 is preferably adhered to the sleeve 284 with an adhesive material (not shown), although the magnet 286 and sleeve 284 could be alternatively fixed to one another.
Turning to
When the alignment plug 270 is located in the corresponding bore 276, the shoulders 282,294 are operable to engage one another and restrict movement of the alignment plug 270 toward the chase opening 278 (see
The illustrated chase assembly 234 includes four (4) alignment plugs 70 configured to be aligned with and received by the four (4) slots 248 in the die support plate 238. In particular, the pin sections 296 of the alignment plugs 270 are removably received by slots 248 to permit the die plate assembly 236 to be shifted into and out of engagement with the chase surface 272 of the chase assembly 234. When the chase assembly 234 and die plate assembly 236 are engaged, the slots 248 and alignment plugs 270 cooperatively restrict lateral sliding movement of the die plate assembly 236 along the chase surface 272 of the chase assembly 234.
The illustrated plugs 268,270 present a plug diameter that is preferably sized relative to the diameter of the bores 276 so that the plugs 268,270 fit snugly within the bores 276 and are prevented from moving laterally therein (i.e., each plug 268,270 is prevented from moving transversely to the axis of the corresponding bore). In at least some applications, the plugs 268,270 could be secured in the bores 276 in a press fit (or another similar fit).
Turning to
The backing plate 266 is preferably removably secured to the chase surface 272 with screws 304, although the backing plate 266 could be alternatively attached to the chase 264 (see
Preferably, the plugs 268,270 are cooperatively captured by the backing plate 266 and the chase 264 to restrict the plugs from falling out of the bores 276 (see
Although the illustrated embodiment provides the chase 264 with magnets 286, certain aspects of the present invention contemplate alternative means for removably and magnetically interconnecting the chase assembly 234 and the die plate assembly 236. For example, in some alternative embodiments the die plate assembly may be provided with magnets and the chase assembly may be formed at least in part of ferromagnetic material. Certain aspects of the present invention may also comprise both assemblies having magnets. With this alternative, the magnet of each assembly may be associated with a ferromagnetic portion or insert of the other assembly.
Also, for some aspects of the present invention, the orientation of the slots 248 and alignment plugs 270 may be reversed. For example, the chase assembly 234 may alternatively be provided with slots and the die plate assembly 236 includes complemental alignment plugs (or pins) received in the chase slots such that the chase alignment element comprises a slot rather than a plug. Yet further, the chase assembly and the die plate assembly may each be provided with a combination of plugs and slots that cooperate with complemental slots and plugs of the other assembly.
As mentioned above, some of the bores 276 are preferably sized and positioned in alignment with corresponding plate openings 302 in the backing plate 266. The aligned bores 276 and openings 302 are also preferably aligned with lift pins of the manifold 224 to receive the lift pins, as will be discussed (see
The chase assembly 234 and the die plate assembly 236 are preferably magnetically interconnected through the use of magnetic plugs 268 spaced along the surface of the chase 264. However, as mentioned above, one or more dies could also be secured to the chase assembly 234 with conventional toggle clamps (not shown). The illustrated chase 264 is particularly configured so that toggle clamps can be removably secured within corresponding bores 276 of the chase 264 and brought into mechanical engagement with one or more dies and/or a die support plate supporting one or more dies.
Again, the die plate assembly 236 is configured to be shifted into and out of engagement with the chase surface 272 of the chase assembly 234. Preferably, when the chase assembly 234 and die plate assembly 236 are engaged, the slots 248 and alignment plugs 270 cooperatively restrict lateral sliding movement of the die plate assembly 236 along the chase surface 272 of the chase assembly 234. The magnetic plugs 268 are operable to removably hold the die plate assembly 236 in engagement with the chase assembly 234.
Turning to
When secured to one another, the chase assembly 234 and the die plate assembly 236 cooperatively provide a low profile graphic arts die assembly 222 for use in the press 220. That is, the chase assembly 234 and the die plate assembly 236 cooperatively present a maximum assembly height dimension that is compactly sized so that the combination can be suitably installed and removed from the press 220. This advantage is applicable whether the chase assembly 234 and the die plate assembly 236 are installed in the press simultaneously or sequentially.
The illustrated manifold 224 comprises an alternative lift mechanism and preferably includes a body 308, caps 310, springs 312, and the lift pins 306 (see
Each socket 318 preferably receives one of the caps 310 and one of the lift pins 306. The illustrated caps 310 are threaded into engagement with the body 308.
The lift pin 306 presents a piston end 324 and an opposite lift end 126 (see
The caps 310 define chambers 328 to receive the lift pins 306 and springs 312. The piston end 324 presents an annular groove 329. The piston end 324 is slidably received by the chamber 328 and engaged with a side wall 330 of the cap 110 (see
In the retracted position, each lift pin 306 is preferably received entirely within the corresponding socket 318 of body 308. Although, for some aspects of the present invention, a portion of the lift pin 306 could project out of the socket 318 in the retracted position.
In the extended position, each lift pin 306 extends into and out of the socket 318 so that the lift ends 326 are spaced from the sockets 318.
The illustrated spring 312 is preferably used to retract the corresponding pin 306. Preferably, the spring 312 is mounted on the lift pin 306 and is located in the annular space between the cap 310 and the piston end 324. The spring 312 preferably urges the lift pin 306 toward the retracted position.
For the illustrated manifold 224, the lift pin 306 is selectively extended through the use of pressurized air provided from a compressed air source (not shown). As pressurized air is supplied to the bores 320 and the lifting face 324a, the pressurized air preferably produces a lifting force that overcomes the friction associated with sliding contact between the lift pin 306 and the cap 310 and shifts the lift pin 306 toward the extended position. Furthermore, as the lift pin 306 is moved and cooperates with the cap 310 to compress the spring 312, the lifting force preferably also overcomes the spring force and shifts the lift pin 306 toward the extended position.
As mentioned above, some of the bores 276 are preferably positioned in alignment with corresponding plate openings 302 in the backing plate 266. The aligned bores 276 and openings 302 are also preferably aligned with lift pins 306 of the manifold 224 to receive the lift pins 306 (see
In the illustrated embodiment, when using the manifold 224 to disengage the die plate assembly 236 from the chase assembly 234, the chase assembly 234 preferably rests on the manifold 224 and is held in place primarily by gravity. With the chase assembly 234 resting on the manifold 224, the entirety of the plate surface 300 is depicted as being in contact with the manifold 24.
Again, the manifold 224 is used with the die assembly 222 to shift the die plate assembly 236 out of engagement with the chase assembly 234. The manifold 224 is used by initially resting the chase assembly 234 and the die plate assembly 236 on the manifold 224, with the lift pins 306 being retracted (see
Preferably, pressurized air is supplied so that the lift pins 306 are extended to move the die plate assembly 236 out of engagement with the chase assembly 234. With the lift pins 306 extended, the die plate assembly 236 is sufficiently spaced apart from the magnetic plugs 68 so that the user can freely move the die plate assembly 236 away from the chase assembly 234.
As with the first embodiment, the manifold 224 is also configured to facilitate alignment and engagement of the chase assembly 234 and the die plate assembly 236. This process is initiated by supplying pressurized air to the manifold 224 to hold the lift pins 306 in the extended position (see
With the alignment pin sections 296 being in alignment with corresponding slots 248, the pressure of pressurized air within the manifold 224 can be reduced to permit the lift pins 306 to retract (due to the spring force applied to the lift pin 306 and the force of gravity). As a result, the die plate assembly 236 moves into engagement with the chase assembly 234, and the magnetic plugs 268 apply a magnetic force that holds the chase assembly 234 and die plate assembly 236 in engagement with one another.
Similar to the first embodiment, various features of the chase assembly 236 (including the magnetic plugs and the alignment plugs) could be incorporated into the counter structure. For instance, a platen of the counter structure could be constructed to include a platen body similar to the chase. Also, such an alternative platen could be configured to include magnetic plugs and alignment plugs similar to those of the chase assembly 236.
Turning to
In one preferred embodiment as shown in
It is within the ambit of the present invention where the press 220 includes support arms that are alternatively constructed and/or positioned relative to the press housing 332. For example, alternative support arms could be located above, below, or to the side of the location for support arms 232a,232b. It will also be understood that the press 220 could include a structure other than cantilevered arms to temporarily support the die assembly 222 and manifold 224. As will be discussed, the press system 226 also includes a support structure that receives the die assembly 222 and manifold 224 and is entirely detached from the press 220.
The depicted manifold 224 is swingably mounted on the support arm 232a at a pivot 336 and removably secured to the other support arm 232b in a supporting position (see
The manifold 224 can be disconnected from the one support arm 232b and swung downwardly from the supporting position to a stowed position where the manifold 224 depends from the support arm 232a. When retracted, the manifold 224 is positioned to provide increased user access to the interior of the press housing 332 via the press opening 334.
It will be understood that the manifold 224 and die assembly 222 can be supported near the press opening 334 by structure other than the support arms. For instance, the illustrated press system 226 also preferably includes a freestanding table 338 that is detached from the press 220 and is configured to support the manifold 224 and the die assembly 220 (see
Because the bed 342 is rotatably mounted on the frame 340, the die assembly 222 and manifold 224 can be selectively inverted (e.g., prior to installation on the press 220). Furthermore, when using an alternative manifold with lift pins that project from one manifold surface and other lift pins that project from the opposite manifold surface (as described above), the bed 342 can be rotated to conveniently mount the die assembly 222 on either side of the manifold.
In use, the manifold 224 is operable to disengage the die plate assembly 236 from the chase assembly 234. The chase assembly 234 and the die plate assembly 236 are positioned on the manifold 224 and moved to align the lift pins 306 with corresponding bores 276 and openings 302. Pressurized air is supplied to the manifold 224 to extend the lift pins 306 so that the lift pins 306 move the die plate assembly 236 out of engagement with the chase assembly 234.
The manifold 224 is also configured to facilitate alignment and engagement of the chase assembly 234 and the die plate assembly 236. Pressurized air is supplied to the manifold 224 to extend the lift pins 306 and permit placement of the die plate assembly 236 on the lift pins 306. As necessary, the user can slide the die plate assembly 236 laterally relative to the chase assembly 234 to align the die plate assembly 236 and the chase assembly 234. The pressure of pressurized air within the manifold 224 can then be reduced to permit the lift pins 306 to retract, such that the die plate assembly 236 is moved into secure engagement with the chase assembly 234.
Although the above description presents features of preferred embodiments of the present invention, other preferred embodiments may also be created in keeping with the principles of the invention. Such other preferred embodiments may, for instance, be provided with features drawn from one or more of the embodiments described above. Yet further, such other preferred embodiments may include features from multiple embodiments described above, particularly where such features are compatible for use together despite having been presented independently as part of separate embodiments in the above description.
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.
This is a continuation of prior application Ser. No. 15/952,344, filed Apr. 13, 2018, entitled GRAPHIC ARTS ASSEMBLY WITH MAGNETIC SUPPORT STRUCTURE, which application claims the benefit of U.S. Provisional Application Ser. No. 62/485,680, filed Apr. 14, 2017, entitled MAGNETIC CHASE AND GRAPHIC ARTS DIE PLATE ASSEMBLY, each of which is hereby incorporated in its entirety by reference herein.
Number | Date | Country | |
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62485680 | Apr 2017 | US |
Number | Date | Country | |
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Parent | 15952344 | Apr 2018 | US |
Child | 17566824 | US |