This is the first application filed for the present invention.
Not applicable.
This application relates to trolley collector stands in general, and to gravity biased constant response pantographs, in particular.
The term pantograph, originally used to describe a drawing instrument to magnify figures, has taken on the meaning of a device to collect current from an overhead conductor to power electric trains or other vehicles. It is in this latter sense that the term is used herein.
Although various pantograph designs are well known, there is a need to teach design and functional requirements desired of such devices on one hand, and a need for a pantograph which meets these desired design and functional requirements and which incorporates all required functional criteria on the other hand.
Information relevant to attempts to address these problems can be found in Canadian Patent Nos. 974,309, 2,189,409, and in U.S. Pat. Nos. 5,531,301, 5,566,800, and 1,364,672. However, each of these references suffers from one or more of the following disadvantages:
According to one aspect of the present invention, there is provided: a pantograph suitable for enabling a vehicle to engage an overhead conductor, the pantograph comprising: (a) a travelling assembly having a main axis; (b) a travelling assembly constraint mechanism suitable for constraining movement of said travelling assembly so that the main axis of said travelling assembly remains substantially vertical thru the entire range of working travel of the travelling assembly; (c) a driving force generation mechanism, said driving force generation mechanism suitable for generating a driving force, said driving force generation mechanism comprising a counterweight so that the driving force comprises the force of gravity acting on said counterweight; and (d) a lift mechanism suitable for receiving the driving force of said driving force generation mechanism, said lift mechanism suitable for driving said travelling assembly along the main axis of said travelling assembly by applying a lift force onto said mast which is derived from at least a portion of the driving force.
According to another aspect of the present invention, there is provided: a pantograph suitable for engaging an overhead conductor, the pantograph comprising: (a) a support assembly; (b) a collector assembly constrained to move in a substantially vertical fashion; (c) a collector assembly lift mechanism coupling said support assembly to said collector assembly so that a substantially downward vertical force applied onto said collector assembly lift mechanism results in a substantially upwards vertical force being applied to said collector assembly causing said collector assembly to move in a substantially upwards direction relative to said support assembly; and (d) a counterweight driving said collector assembly lift mechanism by gravity to bias said collector assembly in a substantially upwards direction towards the overhead conductor.
According to yet another aspect of the present invention, there is provided: a pantograph suitable for engaging an overhead conductor, the pantograph comprising: (a) a support assembly; (b) a collector assembly constrained to move in a substantially vertical fashion; and (c) a counterweight driving said collector assembly by gravity to bias said collector assembly in a substantially upwards direction towards the overhead conductor; whereby the collector assembly is subject to a substantially constant vertical force throughout the entire working travel of said collector assembly.
Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of a gravity biased constant response pantograph in conjunction with the accompanying drawing figures.
Design and functional aspects of a current collecting pantograph provided according to the present invention can be summarized as follows:
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawing figures, wherein:
Referring now to
a and 6b illustrate the constant response to variations in height of the conductor above the roadbed during horizontal movement of a pantograph provided according to the present invention.
Like reference numerals are used in different figures to denote similar elements.
Referring to the drawings,
In collector extension mode, the mass of counterweight 150 lifts the mast 130 and the collector 140 via the gravity biasing mechanism, resulting in a vertical force being applied to the overhead conductor. In a preferred embodiment, the lift mechanism is a linear motion device that responds with constant pre-determined force and/or velocity over the entire travel of the mast 130. Advantageously, the pantograph instantaneously responds to ever-changing feed-back from the conductor.
In collector retraction mode, either energizing the retraction cylinder 20 or manually displacing the mast 130, raises the counterweight 150. The mast 130 can remain in a retracted position, either by maintaining the retraction cylinder 20 energized, or by engaging the release pin 13 so as to block movement of the mast 130. De-energizing the retraction cylinder 20 or disengaging the release pin 13 from the mast 130 reverses the process and extends the mast 130 and the retraction cylinder 20.
Referring now to
The mounting base 110 further includes rubber mounts 18 for dynamic nulling, cylinder mount 19 for self aligning, and attachment points 21 whose location can be adjusted depending on the application.
The sectional views of
The mast 130 further includes an extendable column 6 for supporting the collector 140 and for electrical isolation, travelling sprockets 7 for lifting the mast 130 thru tension of the lift chain 22, and a chain connector 8 for providing a reaction point for a reaction force.
The collector 140 further includes carbon brushes 1 for providing electrical conductive contact with the conductor, a collector base 2 for structural support and providing an electrical load path, a pivot support 3 for allowing oscillation about the mast 130, a spindle 4 for providing connection to mast 130 and a current path to a cable connector 5, and the cable connector 5 for routing current to a motor controller.
The counterweight 150 further includes guide pads 15 for centric guidance of the counterweight 150, chain connectors 16 for providing dynamic nulling and support, and trim weights 17 for providing predictable, incremental force adjustment. The mass of counterweight 150 is advantageously divided into three parts 150A, 150B and 150C in order to facilitate adaptation of the pantograph 100 to any particular application. The first part 150A has a mass which corresponds substantially to the mass of the mast 130 and collector 140. The second part 150C has a mass depends on the truck, locomotive, or vehicle and conductor combination in the application, and serves to adjust the quiet point to which the mast 130 and collector 140 have to extend. The third part 150B of a variable mass which is provided as trim weights 17 so that predictable, incremental force adjustment can be obtained.
In collector extension operation, the effect of gravity on the mass of counterweight 150 lifts the mast 130 and collector 140 thru tension in lift chain 22, applying a vertical pre-determined force to the overhead conductor. The pantograph 100 instantaneously responds to ever-changing feed-back from the conductor by displacing the lift chain 22 about the travelling sprockets 7 and the fixed sprockets 12. The pantograph 100, being a linear motion device, responds with constant force and velocity over the entire travel of the mast 130 and collector 140.
In collector retraction operation, energizing the retraction cylinder 20 displaces the retraction chain 23 about the chain deflector 14, raising the counterweight 150, girdling the lowered mast 130. De-energizing 20, the mast 130 which is counterweight biased reverses the process and extends the retraction cylinder 20 and the mast 130. Manual retraction can be achieved by manual displacement of the retraction chain 23.
First, consider the forces required for the counterweight 150, if treated as a free body. The lift chain 22 (not shown) is attached at either end to the counterweight 156 via chain connectors 16 (not shown in
F
D=2T−mcg
Next, consider the forces required for each of the fixed sprockets 12 to be in equilibrium. Each fixed sprocket 12 engages the lift chain 16 twice, exerting a tangential force equal and opposite force to the tension lift chain 22, −T exerted downward on either side of each fixed sprocket 12. An equal and opposite reaction force equal to 2T upwards keeps each of the fixed sprocket 12 from moving.
Next, consider the forces acting on the travelling assembly 135. The travelling assembly 135 includes the mast 130, the collector 140, and the two travelling sprockets 7. The tension in the portion of the lift chain 22 which lies between each fixed sprocket 12 and each travelling sprocket 7 results in an equal and opposite force to the tension lift chain 22, T exerted upward onto the travelling assembly 135 at each travelling sprocket 7. Each of the two horizontal forces exerted on the travelling assembly 135 resulting from the tension in the portion of the lift chain 22 which lies between the travelling sprockets 7 are of equal magnitude, T and −T, but are in opposite direction and therefore cancel. The travelling assembly 135, having a mass mt is subject to the force of gravity −mtg downwards. The resulting force FL is the lift force acting on the travelling assembly 135:
F
L=2T−mtg
The lift force can be expressed in terms of the driving force by eliminating the chain tension from the expression:
F
L=(FD+mcg)−mtg=FD+(mc−mt)g
Thus, in absence of an external driving force (FD=0), the lift force is constant and proportional to the difference between the travelling assembly 135 mass mt and the counterweight 150 mass mc:
F
L=(mc−mt)g
Advantageously, the lift force can be adjusted by adding trim weights to the counterweight 150. Referring back to
Depending on the application, the order of the counterweight portions may be interchanged. One advantage of the order shown is that, since the collector 140 has brushes 1 which are more likely to wear out than other components of the travelling assembly 135, the second counterweight 150C corresponding to the collector 140 is positioned at the bottom of counterweight 150 so that it can be easily replace when collector 140 is replaced. Alternatively, the trim weights 150T may be placed at the bottom of counterweight 150 in order to facilitate the adjustment of the lift force.
Advantageously, the collector 140 approaches the overhead conductor under the effect of a constant force FL=(mc−mt)g, throughout the range of travel of the collector 140 so that regardless when the collector 130 comes to vertical rest against the overhead conductor, the overhead conductor exerts an equal and opposite constant vertical force (mc−mt)g against the collector to bring it to vertical rest, and this independent of the height of the conductor above the roadbed.
a and 6b illustrate the constant response to variations in height of the conductor above the roadbed during horizontal movement of a pantograph provided according to the present invention. The collector 140 is shown at three vertical positions A, B, and C as the vehicle travels from left to right on a roadbed which has an overhead collector whose height varies periodically by 6 inches over large distances, such as hundreds of feet. At vertical position A, the collector 140 is substantially at vertical rest against conductor 200, 3 inches below the nominal height of the conductor above the roadbed. At vertical position B, the collector 140 is substantially at vertical rest against conductor 200, at the nominal height above the roadbed. At vertical position C, the collector 140 is substantially at vertical rest against conductor 200, 3 inches above a nominal height above the roadbed.
As the collector moves from vertical position A, to B, and then to C, the collector 140 changes state by constantly responding to variations in the height of the conductor 200 above the roadbed. At vertical position A, B, and C the collector 140 is in state (1), (3), and (5) respectively whereat the vertical position of the collector 140 is substantially constant.
In alternative embodiments, the indexed linear drive has multiplication so that adding weight to the counterweight 150 in substantial excess of the weight of the mast 130 and collector 140 results in a multiple of an equal but opposite amount of force biasing the collector 140 towards the conductor by gravity. This can be achieved by using travelling sprockets 7 and fixed sprockets 12 which have different diameters and/or different number of teeth. Using more teeth in one set of sprockets than the other will result in a multiplicative factor. Using the same diameter and number of teeth results in a multiplicative factor of one.
In an alternative embodiments, it is contemplated that the lift chain 22 travelling sprockets 7 and fixed sprockets 12 are substituted with other suitable indexed drive mechanisms which invert the gravitational force provided by the counterweight 150 so as to bias the mast 130 and collector 140 upwards. For example, instead of using chains and sprockets, racks and pinions may be used to invert the gravitational force provided by the counterweight so as to bias the mast 130 and collector 140 upwards.
The above-described embodiments of the present invention are intended to be examples only. Those of skill in the art may effect alterations, modifications and variations to the particular embodiments without departing from the scope of the invention, which is set forth in the claims.